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Innovative Ion Exchange Treatment: Process Engineering and Chemistry Considerations
                                                                                                                                   Jennifer N. Apell1, Chris Rokicki1, and Treavor H. Boyer1
                                                                                                                   1Department of Environmental Engineering Sciences, University of Florida, Gainesville, FL




                                                         INTRODUCTION                                                                                                                                      OBJECTIVES                                                                              METHODS & MATERIALS
     Ion exchange is a process used in water treatment to trade either positively- or negatively-                                                                                       1.) Evaluate a combined anion/cation exchange                                                Jar testing is used in these
charged contaminants with the like-charged mobile counter ion that is located on the surface of the                                                                                     treatment process for its ability to remove natural                                    experiments to simulate a CMFR.
resin. The advantage of combining cation and anion exchange in a completely mixed flow reactor                                                                                          organic matter and hardness.                                                           The resin is measured in slurry form
(CMFR) is that a wide range of contaminants can be removed at the beginning of the process train.                                                                                                                                                                              and dosed as mL of resin per L of
Another major benefit to using ion exchange treatment is the ability to regenerate the resin in a                                                                                       2.) Alter the chemistry of the mobile counter ions on                                  water. The resin is stirred 20 or 30
concentrated solution of the mobile counter ion.                                                                                                                                        the resin to provide a more efficient water treatment.                                 minutes at 100 rpm and then
     A magnetic ion exchange resin, called MIEX, was developed by                                                                                                                                                                                                              allowed to settle for 30 minutes. The
Orica Watercare. It was created with a small particle size for easy                                                                                                                                                                                                            sample is decanted from the jar and
suspension in a CMFR, and its magnetic properties allow for the resin                                                                                                                                      ADVANTAGES                                                          used in several analyses. A diagram
to aggregate and settle at a faster rate. MIEX resin is available in both                                                                                                                                                                                                      of the process can be seen in
the strong base and weak acid form.                                                                                                                                                     •Less Waste                                                                            Figure 3.                                        Figure 3: Experimental procedure diagram


      The water treatment plant in Cedar Key, FL uses a source water                                                                                                                    •Reduction of Unit Processes
that is high in natural organic matter (NOM) and very hard (≈5.8 mg/L                                                                                                                                                                                                                 Dissolved organic carbon, total nitrogen, and dissolved inorganic
as C and ≈280 mg/L as CaCO3). A combined ion exchange treatment                                                                                                                         •Improved treatment levels compared to standard ion                                      carbon are all measured on a Shimadzu TOC-Vcph. A Hitachi U-2900
process would be able to reduce both concentrations in a single unit                                                                                                                    exchange treatment                                                                       Spectrophotometer is used to measure the ultraviolet absorbance at
process.                                                                                                                                                                                                                                                                         254nm (UV254), and a Hitachi F-2500 measures the fluorescence of
                                                                                                                                                                                        •Possible use CO2 gas to regenerate resins
                                                                                                                        Figure 1: MIEX operation in Cedar Key, FL                                                                                                                the sample. Anions (SO42-, Cl-, NO3-) are measured using a DIONEX
                                                                                                                                                                                        •More sustainable                                                                        ICS 3000. A hardness titration is performed according to Standard
                                                                                                                                                                                                                                                                                 Method 2340C.
                          Figure 2: Process train for Cedar Key, FL treatment plant                                                                                                     •Save money on operating costs


                                               PROCESS ENGINEERING                                                                                                                                                                     CHEMISTRY                                                                        CONCLUSIONS
      Preliminary experiments were conducted at several
                                                                                                       70%

                                                                                                       65%
                                                                                                                                                                                                   MIEX surface chemistry allows for a                                                                             Based on the results of the process
different doses of MIEX-Cl- and MIEX-Na+ to find a dose                                                60%
                                                                                                                                                                                             variety of ions to bind to its surface. Through                                                                  engineering experiments, it is seen that using
                                                                                                       55%


that could achieve approximately 50% removal. These                                                    50%
                                                                                                                                                                                             regeneration methods utilizing concentrated                                                                      both cation and anion treatment can remove
                                                                                                       45%

doses, 2 mL/L MIEX-Cl- and 16 mL/L of MIEX-Na+, were                                                   40%                                                                                   solutions of an ion, it is possible to load MIEX                                                                 more NOM than anion treatment alone.
                                                                                             Removal




then used concurrently and sequentially in jar tests and
                                                                                                       35%

                                                                                                       30%
                                                                                                                                                                             DOC             with any of several different mobile counter ion.                                                                Sequencing the treatment also provides better
                                                                                                       25%                                                                   Hardness                                                                                                                         results than simply combining the two resins in
compared to the removals achieved by using cation or                                                   20%                                                                                   The first phase of the chemistry considerations
anion exchange alone. In Figure 4, Sequence 1 is defined
                                                                                                       15%
                                                                                                                                                                                             is to explore the use of MIEX-HCO3- in order to                           Figure 8: Regeneration of MIEX with    one CMFR. In addition, the regeneration method
                                                                                                       10%
                                                                                                                                                                                                                                                                       sodium bicarbonate or CO2 gas for an
as treatment with MIEX-Cl- followed by MIEX-Na+, and                                                   5%
                                                                                                                                                                                             have a more beneficial waste effluent as                                  improved waste effluent                used does effect the capacity of the resin.
                                                                                                       0%

Sequence 2 is the opposite.                                                                            -5%

                                                                                                              2 mL/L   16 mL/L Combined Sequence 1 Sequence 2    Control
                                                                                                                                                                                             described in Figure 8.                                                                                                 It was also shown that MIEX-HCO3- was
                                                                                                              MIEX-Cl- MIEX-Na+
                                                                                                                                                                                                                                                                                                              able to effectively remove unwanted anions from
 a)                         b)
                                                                                                             Figure 4: Dissolved organic carbon and hardness removal                               A synthetic water was formed to reproduce standard levels of
                                                            c)                                                                                                                                                                                                                                                source water. Future tests will determine if the
                                                                                                                                                                                             anion contaminants to test and compare the performance of MIEX-
                                                                                                            Fluorescence excitation emission                                                                                                                                                                  combined resin treatment with the MIEX-HCO3-
                                                                                                                                                                                             HCO3-, which was generated for the purposes of the analysis. Once the
                                                                                                       matrices (EEM) qualitatively show the                                                                                                                                                                  will be a viable treatment method.
                                                                                                                                                                                             tests and analysis were performed Figure 9 was developed.
                                                                                                       removal of dissolved organic matter from                                                      1.1

 d)                          e)                              f)
                                                                                                       the Cedar Key water. In Figure 5, the                                                          1
                                                                                                                                                                                                                                1.45                            1.53   4.64
                                                                                                                                                                                                                                                                                                                        FUTURE WORK
                                                                                                       removal of organic matter can be seen for                                                     0.9

                                                                                                       a) anion exchange, b) cation exchange, and                                                    0.8
                                                                                                                                                                                                                                                                                                              •Measure DOC and hardness removal using
                                                                                                                                                                                                     0.7
                                                                                                       c) combined anion and cation exchange.                                                        0.6                                                                                            Cl-
                                                                                                                                                                                                                                                                                                              regenerated resin
                                                                                                                                                                                              C/C0




                                                                                                       The EEM for the raw water in d), e), and f).                                                  0.5                                                                                            NO3-
                                                                                                                                                                                                                                                                                                    SO42-
                                                                                                                                                                                                                                                                                                              •Compare different regeneration methods for
                                                                                                                                                                                                     0.4
                                                                                                                                                                                                     0.3
                                                                                                                                                                                                                                                                                                    HCO3-     continued ability to remove hardness
Figure 5: Fluorescence EEM of Cedar Key water that is a) MIEX-Cl-treated , b)  MIEX-Na+,c) combined
                                                                                                                                         70%
MIEX-Cl- and MIEX-Na+ treated, and the fluorescence EEM for the raw water used in a), b), and c) can
be seen in d), e), and f), respectively.                                                                                                                               Hardness
                                                                                                                                                                                                     0.2
                                                                                                                                                                                                                                                                                                              •Explore the use of MIEX-HCO3- with synthetic
                                                                                                                                                                                                     0.1
                                                                                                                                         60%
                                                                                                                                                                                                      0
                                                                                                                                                                                                                                                                                                              water dosed with natural organic matter in
      In the experiments in Figure 4, fresh resin was                                                                                    50%
                                                                                                                                                                                                            4 mL/L 0.1M HCO3-               4 mL/L 1.0M HCO3-                 4 mL/L Cl-                      addition to common anions
                                                                                                                                                                                                                                               MIEX Form
 used, but the cation MIEX was first loaded with Na+                                                                                                                                         Figure 9: C/C0 vs MIEX Form for various constituents in the water                                                •Test the ability of MIEX-HCO3- to be
                                                                                                                                         40%
                                                                                                                               Removal




 by mixing the resin in a concentrated NaCl solution.                                                                                                                                                                                                                                                         regenerated after being exhausted or saturated
 However, other procedures to load the resins are                                                                                        30%                                                       As shown in Figure 9, there is no decreased removal of common
                                                                                                                                                                                                                                                                                                              with anions with a higher selectivity
 available. For example, HCl was added to a slurry of                                                                                    20%
                                                                                                                                                                                             anions within water sources when utilizing MIEX loaded with
 fresh cation resin and was then followed by the                                                                                                                                             bicarbonate vs. the standard chloride ion. In addition to this, the MIEX                                         •Test a combination of MIEX-H+ with MIEX-
                                                                                                                                         10%
 addition of NaOH in order to load the resin with Na+.                                                                                                                                       regenerated with the 0.1M solution had no negative discernable                                                   HCO3- to determine the efficacy of the two in
 Both resins were used in jar tests and measured for                                                                                     0%                                                  differences when compared to the 1.0M regenerate solution, thus                                                  conjunction with each other
                                                                                       Figure 6: Regeneration                                  Brine Solution   Acid/Base Addition
 hardness removal, which can be seen in Figure 7.                                                                                                                                            allowing for lower concentrations of chemical dosages to be used and
                                                                                       methods of cation MIEX resin
                                                                                                                              Figure 7: Hardness removal for resin with                                                                                                                                       •Test the regeneration of resin with carbon
                                                                                                                              different regeneration procedures                              saving on material costs.
                                                                                                                                                                                                                                                                                                              dioxide gas

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Innovative Ion Exchange Treatment: Process Engineering and Chemistry Considerations

  • 1. Innovative Ion Exchange Treatment: Process Engineering and Chemistry Considerations Jennifer N. Apell1, Chris Rokicki1, and Treavor H. Boyer1 1Department of Environmental Engineering Sciences, University of Florida, Gainesville, FL INTRODUCTION OBJECTIVES METHODS & MATERIALS Ion exchange is a process used in water treatment to trade either positively- or negatively- 1.) Evaluate a combined anion/cation exchange Jar testing is used in these charged contaminants with the like-charged mobile counter ion that is located on the surface of the treatment process for its ability to remove natural experiments to simulate a CMFR. resin. The advantage of combining cation and anion exchange in a completely mixed flow reactor organic matter and hardness. The resin is measured in slurry form (CMFR) is that a wide range of contaminants can be removed at the beginning of the process train. and dosed as mL of resin per L of Another major benefit to using ion exchange treatment is the ability to regenerate the resin in a 2.) Alter the chemistry of the mobile counter ions on water. The resin is stirred 20 or 30 concentrated solution of the mobile counter ion. the resin to provide a more efficient water treatment. minutes at 100 rpm and then A magnetic ion exchange resin, called MIEX, was developed by allowed to settle for 30 minutes. The Orica Watercare. It was created with a small particle size for easy sample is decanted from the jar and suspension in a CMFR, and its magnetic properties allow for the resin ADVANTAGES used in several analyses. A diagram to aggregate and settle at a faster rate. MIEX resin is available in both of the process can be seen in the strong base and weak acid form. •Less Waste Figure 3. Figure 3: Experimental procedure diagram The water treatment plant in Cedar Key, FL uses a source water •Reduction of Unit Processes that is high in natural organic matter (NOM) and very hard (≈5.8 mg/L Dissolved organic carbon, total nitrogen, and dissolved inorganic as C and ≈280 mg/L as CaCO3). A combined ion exchange treatment •Improved treatment levels compared to standard ion carbon are all measured on a Shimadzu TOC-Vcph. A Hitachi U-2900 process would be able to reduce both concentrations in a single unit exchange treatment Spectrophotometer is used to measure the ultraviolet absorbance at process. 254nm (UV254), and a Hitachi F-2500 measures the fluorescence of •Possible use CO2 gas to regenerate resins Figure 1: MIEX operation in Cedar Key, FL the sample. Anions (SO42-, Cl-, NO3-) are measured using a DIONEX •More sustainable ICS 3000. A hardness titration is performed according to Standard Method 2340C. Figure 2: Process train for Cedar Key, FL treatment plant •Save money on operating costs PROCESS ENGINEERING CHEMISTRY CONCLUSIONS Preliminary experiments were conducted at several 70% 65% MIEX surface chemistry allows for a Based on the results of the process different doses of MIEX-Cl- and MIEX-Na+ to find a dose 60% variety of ions to bind to its surface. Through engineering experiments, it is seen that using 55% that could achieve approximately 50% removal. These 50% regeneration methods utilizing concentrated both cation and anion treatment can remove 45% doses, 2 mL/L MIEX-Cl- and 16 mL/L of MIEX-Na+, were 40% solutions of an ion, it is possible to load MIEX more NOM than anion treatment alone. Removal then used concurrently and sequentially in jar tests and 35% 30% DOC with any of several different mobile counter ion. Sequencing the treatment also provides better 25% Hardness results than simply combining the two resins in compared to the removals achieved by using cation or 20% The first phase of the chemistry considerations anion exchange alone. In Figure 4, Sequence 1 is defined 15% is to explore the use of MIEX-HCO3- in order to Figure 8: Regeneration of MIEX with one CMFR. In addition, the regeneration method 10% sodium bicarbonate or CO2 gas for an as treatment with MIEX-Cl- followed by MIEX-Na+, and 5% have a more beneficial waste effluent as improved waste effluent used does effect the capacity of the resin. 0% Sequence 2 is the opposite. -5% 2 mL/L 16 mL/L Combined Sequence 1 Sequence 2 Control described in Figure 8. It was also shown that MIEX-HCO3- was MIEX-Cl- MIEX-Na+ able to effectively remove unwanted anions from a) b) Figure 4: Dissolved organic carbon and hardness removal A synthetic water was formed to reproduce standard levels of c) source water. Future tests will determine if the anion contaminants to test and compare the performance of MIEX- Fluorescence excitation emission combined resin treatment with the MIEX-HCO3- HCO3-, which was generated for the purposes of the analysis. Once the matrices (EEM) qualitatively show the will be a viable treatment method. tests and analysis were performed Figure 9 was developed. removal of dissolved organic matter from 1.1 d) e) f) the Cedar Key water. In Figure 5, the 1 1.45 1.53 4.64 FUTURE WORK removal of organic matter can be seen for 0.9 a) anion exchange, b) cation exchange, and 0.8 •Measure DOC and hardness removal using 0.7 c) combined anion and cation exchange. 0.6 Cl- regenerated resin C/C0 The EEM for the raw water in d), e), and f). 0.5 NO3- SO42- •Compare different regeneration methods for 0.4 0.3 HCO3- continued ability to remove hardness Figure 5: Fluorescence EEM of Cedar Key water that is a) MIEX-Cl-treated , b) MIEX-Na+,c) combined 70% MIEX-Cl- and MIEX-Na+ treated, and the fluorescence EEM for the raw water used in a), b), and c) can be seen in d), e), and f), respectively. Hardness 0.2 •Explore the use of MIEX-HCO3- with synthetic 0.1 60% 0 water dosed with natural organic matter in In the experiments in Figure 4, fresh resin was 50% 4 mL/L 0.1M HCO3- 4 mL/L 1.0M HCO3- 4 mL/L Cl- addition to common anions MIEX Form used, but the cation MIEX was first loaded with Na+ Figure 9: C/C0 vs MIEX Form for various constituents in the water •Test the ability of MIEX-HCO3- to be 40% Removal by mixing the resin in a concentrated NaCl solution. regenerated after being exhausted or saturated However, other procedures to load the resins are 30% As shown in Figure 9, there is no decreased removal of common with anions with a higher selectivity available. For example, HCl was added to a slurry of 20% anions within water sources when utilizing MIEX loaded with fresh cation resin and was then followed by the bicarbonate vs. the standard chloride ion. In addition to this, the MIEX •Test a combination of MIEX-H+ with MIEX- 10% addition of NaOH in order to load the resin with Na+. regenerated with the 0.1M solution had no negative discernable HCO3- to determine the efficacy of the two in Both resins were used in jar tests and measured for 0% differences when compared to the 1.0M regenerate solution, thus conjunction with each other Figure 6: Regeneration Brine Solution Acid/Base Addition hardness removal, which can be seen in Figure 7. allowing for lower concentrations of chemical dosages to be used and methods of cation MIEX resin Figure 7: Hardness removal for resin with •Test the regeneration of resin with carbon different regeneration procedures saving on material costs. dioxide gas