The document discusses the cement industry in India. It provides statistics on the large cement plants and mini cement plants in India for fiscal year 2015, including the number of plants, installed capacity, and cement production. It then discusses factors driving the demand for cement such as infrastructure growth and housing growth. It also outlines some of the major reasons for the cement industry to adopt sustainable practices, including resource productivity, climate protection, and community well-being. Finally, it provides examples of best practices and sustainability efforts by two major cement companies in India.

1. CEMENT INDUSTRY
Presented by : Group 3
Kamya Gupta(UM15330)
Kiran Hande(UM15331)
Kishalay Bose((UM15332)
Mahesh Prasad(UM15333)
Manoj Karnani(UM15334)

2. CEMENT INDUSTRY
(FY 15)
Large Cement Plants White and Mini Cement Plants
• Cement Plants: 209
• Installed Capacity:
378.3 mtpa
• Cement Production:
270.3 mt
• Cement Plants: 365
• Installed Capacity: 11.7
mtpa
• Cement Production: 33.6
mt
Cement production in India growing
at a fast pace…
 Cement production increased at a CAGR of 6.7
per cent to 270.32 million tones over FY07–15
 As per the 12th Five Year Plan, Production is
expected to reach 407 million tones by FY17
 Availability of fly-ash (from thermal power plants)
and use of advance technology has increased
production of blended cement
 Less input of clinker and energy
Demand Growth Drivers
Infrastructure Growth
- Develop 100 Smart Cities
- Dedicated Freight Corridors
- New Airport & Ports Construction
Housing Growth
- Increasing Urbanization
- Increase Income Level & Number of Households
- Expected to grow at the rate of CAGR 17.2%
INDUSTRYANALYSIS

3. CEMENTSECTOR PRODUCTION PROCESS
Businesses Dependent on Cement Industry
- Mining industry
- Engineering and Tool Provider

4. Energy Saving
•To produce one ton of
clinker, 1.5- 1.6 tons
of dry raw materials
(mainly limestone)
and very high
temperature is
required
•Invention of
innovative ways to
reduce the amount of
resources used per
ton of cement is
needed
Climate Protection
•The industry has a
large ecological
footprint
•Need to minimize
the use of fossil fuels
and supplement
limestone-based
cement with other
substitutable
materials/alternative
resources .
Regulatory/legal
Pressures
•Environmental
regulations have also
pushed cement
companies to
introduce pollution
control devices and
follow best practices
for sustainable cause
•Threat of regulation
is a motivator for
innovation
Health & Safety of
Employees
•Safety of people is
number one priority.
Need to implement
strong Occupational
Health and Safety
(OHS) policies and
have supporting
program in place.
•Improved
technologies to
reduce public
disturbance (noise,
dust, traffic
congestion
associated with
trucks, etc.) can help
the industry to
improve the
community well-being
Waste
Management in
Mining
•Raw material mining
process disturbs the
natural ecosystem- in
particular land.
•Progressive and
innovative methods
of mining , that utilize
entire hazardous
waste, would help the
industry towards a
sustainable future
Five Major Reasons
Need for the Cement Industry to adopt Sustainable Practices
WHYSUSTAINABILITY

5. Resource Productivity
- Score is moving towards downstream activity
as well
- Mandatory usage of ESP, slag, captive mines
and Earth Moving Eqpt
- Modular Plant Design & Feeder plant Concept
- Sustainable Packing, Reusing and Recycling
- Use of Ready Mix Concrete
Climate Protection
- Step Wise Dust Separation System
- Dry Fog Dust Suppression
- Use of ESP to reduce the dust release into the
atmosphere
BESTPRACTICES
Ecological Stewardship
- Electrostatic and bag filters to capture dust
- Using the dust as raw material
- Careful Site Selection and Operating Procedures to
extract Limestone
- Reclaimed Cement quarries as parks, recreational
areas, or other development
Community Wellbeing
- Continuous Monitoring System to measure
noise, dust particles, and toxic gases
- IT solution to reduce traffic congestion in and
around plant
- Continuous interaction with nearby
Communities to better understand the
problems and assist them on daily basis
Emission Reduction
- Construction of CO2 capture facility
- CEMCAP project to bring more cement producing
companies to use CO2 separation technology
- Installation of Electrostatic Precipitators
- Uses of natural gases instead of fuels

6. Shree Cement
REDUCED DUST LOAD
• Introduced various measures to ensure reduced emissions
• Brought down the SPM(Kg/ton of clinker)
• Improving efficiency of ESP and Dust Collection
FLY ASH CONSUMPTION AND CO2 REDUCTION
• Increased the utilization of this waste-product in the process of
cement manufacturing which has led to a decrease in the
consumption of clinker
• Helped in the conservation of limestone
GREEN FOR GOOD
Green Power projects and increased use of Fly Ash in cement
production is a step in this direction.
Have also installed solar lights and heaters in our premises and
LED based lights
PRUDENT WATER MANAGEMENT
• Replacement of the Conventional Water Cooling System with Air
Cooled Condensing System and Installation of Waste Heat
Recovery Boilers (WHRB)
• Eliminated the need for conditioning of gases thereby resulting
in considerable water savings
Joined the league of seven
nations, viz., the Asia Pacific
Partnership on Clean
Development & Climate Change
COMPANY

7. Ultratech CementCOMPANY

8. Conclusion
• CO2 emission per plant has shown signs of
decrease
• Entropy added per plant is decreasing, thus
reducing threats of global warming
Environmental
• Co-Usage of fly ash has seen barren land being
reclaimed
• Process of restoring eco diversity in mines and
plant catchment area initiative is the latest
addition
Ecological
• The threat of silicosis and asbestosis among
the workers has been significantly reduced
• OHSAS has been made mandatory to
implement
Demographical
CONCLUSION