Suiga nu think tc presentation powders (hvof, pta & laser), tc cord, tc rod

SUIGA Advanced Materials and Technologies
Turbocharge Your
SAVINGS
LeapfrogYour
PROFITS

“ According to statistics, India loses as much as USD 100 Billion (~ Rs. 6.5 Lakh Cr)
every year on account of wear & corrosion ”. - National Metallurgical Laboratory (NML)
“India loses around 4-5 % of GDP annually on account of wear and corrosion
losses…" - Sunil Duggal, CEO - Hindustan Zinc Ltd (HZL)
Reduction in wear thro’ innovatively superior solutions can make
significant contribution to the bottom-line of an organisation
by enhancing equipment uptime and reducing shutdowns.

and still…..
✓ Contribute to a Greener Environment
✓ Conserve Resources
✓ Enhance Safety at Workplace
✓ Reduce Downtime
✓ Reduce Labour Costs

Transformative Wear Solutions
NuThinkWC Alloys
An unprecedented range of innovative Tungsten Carbide Alloys for
Highest Wear Protection
Made affordable

The Most Price-efficient Value Chain for WC products across Globe
Bringing the Most Cost Effective Way of Using Tungsten Carbide
for Wear while Maintaining International Quality
NuThink Tungsten Carbides
NuThink WC
International
Quality
Most economically
extracted Tungsten
Optimised/Consistent
Granules & Chemistry
Enhancing Profits
For Customers
Value Creation
Cost Innovation
Leading
WC Technology

Impact
Wear
Resistance
(Abrasion
&
Erosion
combined)
Low
High
High
Hadfield Mn Steel
Original hardness : 220 BHN (similar to MS)
Without continuous impact, it hardens to 550 BHN
Only outer skin work hardens & steel stays ductile underneath
Not suited for combating low stress abrasion or erosion
Weld Clad Plate
Suitable fro abrasion but not suitable for erosion & impact
Best against combined effect of
Abrasion, Erosion & unparalleled
resistance to heavy impact.
Can Take Combined Abrasion, Erosion & Impact
Conventional TC
Excellent Abrasion resistance
Prone to chipping against impact & erosion
Alumina
Excellent Abrasion resistance
Breaks under even low impact
Smooth Surface Wear Plate
Offers good resistance against
Abrasion, Erosion & Impact combined
TC Solutions

Best Abrasion & Erosion Resistance under Impact
Abrasion
Resistance
Innovative SUIGA TC Solutions offer a superior
resistance to Abrasion. It performs 12-15 times
better than Hardox/400/500, 4 times better than
Sintered Chromium Carbide & 2 times better than
97% alumina
Hardness
SUIGA TC Solutions uses high quality TC, with a
typical hardness of 1500 HV. Its structure takes full
advantage of a hardened steel matrix which
efficiently binds hard TC particles together.
Impact
Resistance
A big advantage of hard wearing SUIGA TC Cord and
Tubular TC is its unparalleled resistance to heavy
impacts. Both products have successfully passed
50+hours of testing at limestone quarries with a UK
OEM to prove their high resistance to chipping.
10 30
60
150
-100
0
100
200
Hardox500 Sintered
Chromium
Carbide
Alumina SUIGA TC
Solutions
Relative Wear Resistance
Hardness

90% LESS LABOUR COSTS
90% LESS DOWNTIME
900%
PERFORMANCE
Unsurpassed Wear Resistance with Ease of Welding
TC Solutions

DOESN’T COST TO GET
GREENER
IT ACTUALLY
PAYS
Contributing
to
a
Greener
Environment
Year
after
Year
IS
GREEN
Every 10 Kgs OF
REPLACES
150 Kgs of Electrode
DURING ITS LIFE CYCLE
Reducing Carbon Footprint
& Conserving Resources
Contributes to a Greener Environment
TC
Solutions
TC
Solutions
TC
Solutions

Enhanced Wear Life Contributes to Safety
ENHANCES SAFETY BY
Reducing Repair & Maintenance
Frequency by OVER
80%
OVER EXISTING WELD SOLUTIONS
TC Solutions

Thermal Spray Powder Cemented Carbide Grits
NuThink WC Hardfacing Materials
Cemented Carbide Pellets
PTA & LASER POWDER SteelCase TC Welding Rods Flexible Cord

Production Chain & Scope of Supplies
Tungsten
Ore
Hardfacing
Materials
APT
W
Powder
WC
Powder RTP
Cemented
Carbide
Mining
Drill bits
PTA/Laser
cladding
powder
Thermal
Spray
Powder
Carbide
Pellet
Carbide
Grit
Tubular
Rod
Carbide
Anvils
Carbide Roll
Rings
Carbide
Substrates
for PDC bits
Tappered
Connecting
Drilling Tools
Engineering
Tool
DTH
Drill bits
Threaded
Drilling Tools
WC
Rope
Carbide
Roll
Rings
Effective resource integrating to enhance competitiveness
SUIGA scope
of supplies

Tungsten Carbide Powders

Carbide Anvil Carbide PDC Bits Substrate
Cemented Carbide

Carbide Roll Ring
Tungsten Carbide Roll Rings
Application- Rolling Mills

Tunnel Boring Machines – Shield Cutter
TBM Cutters

HVOF (High Velocity Oxygen Fuel-HVOF）
HVAF (High Velocity Air Fuel-HVAF）
Thermal Spray Powders
Application
All types of powders for :
• HVOF Delivery System &
• HVAF Delivery Systems

Cemented carbide grit with different percentage of cobalt has good abrasive resistance and is
widely used for making grinding, polishing and cutting tools.
Cemented Carbide Grits

With high sphericity & excellent alloy organization, cemented carbide pellet is mainly used
in welding, as an additive material of PTA powder and tubular welding rod to improve the
wear resistance of the work pieces
Cemented Carbide Pellets

SUIGA Varihard TC Cord is a high performance anti-wear product in the form of a flexible cord, comprising a nickel
cored wire, covered with an elastic binder containing a mixture of tungsten carbides and nickel alloy powder. These are
suitable for flame brazing & TIG Welding. The deposits offer an extremely dense mass of ultrahard carbides (80% by
weight) in a tough, durable coating with low sensitivity to cracking due to a nickel enhanced matrix. The deposit
structure of VariHard Flexible TC Cord offers superior anti-abrasion properties against a wide variety of abradants.
VariHard Flexible TC Cord
Hardness, matrix (HV30) ~400
Micro-hardness, carbides (HV1) >2300
Carbide granulometry 5,0 mm 0,2 - 0,7
Carbide granulometry 6,0 mm 5
Carbide granulometry 8,0 mm 1,2
Max. service Temperature (°C) ~700
Brazing Temperature (°C) 850-950
• Mining & Earthmoving
• Oil Exploration
• Brick/Cement making
• Mineral Processing
• Iron & Steel
• Agriculture
Specific applications such as:
• Ripper teeth
• Drill Bits, Stabilizers, etc...
• Mixer & Scraper blades, Extrusion press Screws
• Guides & Scraper blades
• Cutting edges on Plow shares
• Conveyor Screws, Pump Rotors and Sleeves
TYPICAL
APPLICATIONS
Heavy Duty Wear Protection

VariHard Flexible TC Cord – Various grades
Grade SGS110650N
Hard
Phase
CTC
Diameter
(mm)
5.8-6.2
Grade SGS120650N
Hard
Phase
CTC+SCTC
Diameter
(mm)
5.8-6.2
Grade SGS530650N
Hard
Phase
CTC+SCTC
Diameter
(mm)
5.8-6.2
Grade SGS531660N
Hard
Phase
CTC+SCTC
Diameter
(mm)
5.8-6.2
Can be further Customized as per client’s requirement

VariHard Flexible TC Cord – Various grades
Grade SGS110650N
Hard
Phase
CTC
Diameter
(mm)
5.8-6.2
Grade SGS120650N
Hard
Phase
CTC+SCTC
Diameter
(mm)
5.8-6.2
Grade SGS530650N
Hard
Phase
CTC+SCTC
Diameter
(mm)
5.8-6.2
Grade SGS531660N
Hard
Phase
CTC+SCTC
Diameter
(mm)
5.8-6.2
Can be further Customized as per client’s requirement
This is the only grade which is
used in India. Most welding
companies offer just one product

SUIGA provides Steelcase welding rods with tungsten carbides as the hard phase which offers very
high wear resistance. These welding rods are suitable for flame brazing & TIG Welding and widely
used for surface wear protection of metal parts under extreme wear conditions viz: oil and mining
drill bits, extruder screws, etc..
VariHard SteelCase TC Welding Rod
• Mining & Earthmoving
• Oil Exploration
• Brick/Cement making
• Mineral Processing
• Iron & Steel
• Agriculture
Specific applications such as:
• Ripper teeth
• Drill Bits, Stabilizers, etc...
• Mixer & Scraper blades, Extrusion press Screws
• Guides & Scraper blades
• Cutting edges on Plow shares
• Conveyor Screws, Pump Rotors and Sleeves
TYPICAL
APPLICATIONS
Enduring Performance Against Extreme Wear
VariHard SteelCase TC Welding Rods

Code Characteristics Particle Size Morphology Dia*Length Filling rate %
GT4104 Mono-Crystalline Tungsten Carbide 80-200 mesh Irregular 5.0/6.0*700 mm 60-65 (avg 62)
GT 3302
Carbide Pellet 30-40 mesh Sphere 4.0*700 mm 60-65 (avg 62)
Cast Crushed WC 40-200 mesh Irregular 4.0*700 mm 60-65 (avg 62)
Crushed WC-Co 40-200 mesh Irregular 4.0*700 mm 60-65 (avg 62)
GT 3302-1
Spherical Cast Crushed WC 40-200 mesh Sphere 4.0*700 mm 60-65 (avg 62)
Cast WC 40-200 mesh Irregular 4.0*700 mm 60-65 (avg 62)
GT 3202
Cast WC 40-200 mesh Irregular 4.0*700 mm 60-65 (avg 62)
GT 2101 Crushed WC-Co 30-60 mesh Irregular 5.0*700 mm 60-65 (avg 62)
GT 2101-2 Crushed WC-Co 30-40 mesh Irregular 4.0/6.0*700 mm 60-65 (avg 62)
GT 2101-3 Crushed WC-Co 40-60 mesh Irregular 6.0* 700 mm 60-65 (avg 62)
GT 1103 Cast WC 60-80 mesh Irregular 6.0*700 mm 60-65 (avg 62)
GT 1103-1 Cast WC 20-30 mesh Irregular 4.0*700 mm 60-65 (avg 62)
TIG
WELDING/
FLAME
BRAZING
For the Indian wear market
VariHard SteelCase TC Welding Rod

Milling Spray Drying
Vacuum
Sintering
Sieving Air Classification
Automatic
Packing
A View of the Production Line

JP8000 Equipment Hardness Tester
Metallographic Microscope Salt Spray Tester
Test Centers

Tungsten Carbide based Thermal Spray powders
WC-Co; WC-Cr3C2/Ni; WC-Co/Cr ; WC-Co/Ni/Cr WC-Ni
Chromium Carbide (Cr3C2) based Thermal Spray Powders
Cr3C2-Ni/Cr

Thermal Spray Tungsten Carbide Powders
Spraying high-temperature coating on combustion chamber
Spraying on intermediate frequency furnace tungsten crucible
Anti -heat & erosion coatings for high temperature nozzle ablation rudder
Plasma jet deposition manufacturing special high temperature heating element
Coatings for wear resistant & high temperature resistant parts
Applications:

Molybdenum Boride (MoB) based Thermal Spray Powders MoB-Co/Ni/Cr MoB-Co/Ni MoB-Co/Cr
• Molybdenum & Alloy products viz: Moly plate, Moly silicon electric heating elements, Silicon controlled disc
• Paper mill roller, Plunger , Metallurgical furnace tuyere , Casting mould
• Coating for wear parts of vehicle gear, piston ring, clutch
• Roller of galvanization production line in Iron and steel industry
Applications Thermal Spray Powders

Tungsten Boride based Thermal Spray powders
WC-30WB-10Co WC-30WB-14Co/Ni/Cr WC-30WB-5Co-5Cr

Mo-based thermal spray powders
Spraying high-temperature coating on combustion chamber
Spraying on intermediate frequency furnace tungsten crucible
Plasma jet deposition manufacturing special high temperature heating element
Coatings for gear, piston ring, vehicle simultaneous observation loop, shift fork, and parts of pump
Coatings for wear resistant & high temperature resistant parts
Applications

Welding and Cladding materials
➢ Cast Tungsten Carbide
➢ Cemented Carbide Grit
➢ Cemented Carbide Pellet
➢ Mono-crystalline Tungsten Carbide

Metal Boride Powder
WB WB
WB MoB

MoB MoB
Metal Boride Powder WB MoB

Cr3C2-10NiCr Thermal Spray Powder
Product WC-Base
Composition 90%Cr3C2-10% NiCr
Manufacturing process Agglomerated & Sintered
Morphology Spherical
Characteristic Wear resistant
AD ≥ 2.3 g/cm3
Packaging 2.5 kg/Jar
Grade Specification
(µm)
Composition Characteristics/ Applications
GP10NC -45/+15 Ni : 7.0-9.0%
C : 11.0-13.0%
Fe: ≤0.5%
O : ≤0.1%
Cr : Balance
1. Excellent high temperature resistance,
oxidation resistance, wear resistance,
abrasion resistance & friction resistance
2. Excellent hot erosion resistance
3. Use for hydraulic valve, pump rod, steam
turbine, thermal forming abrasive tool
GP10NC-1 -53/+15
GP10NC-2 -38/+15
GP10NC-16 -25/+5
Specification & Applications
Metallographic section Morphology Coating
Coating Characteristics
Spraying system HVOF/HVAF/APS
Hardness (HV0.3) 850-1150
Bond strength ≥ 70 MPa
Porosity <1%
Deposition Efficiency 45-60%
Max Service Temp 8700C
* Customised powders also available

Product WC-Base
AD ≥ 2.3 g/cm3
Grade Specification
(µm)
GP20NC -45/+15 Ni : 14.0-17.0%
C : 9.5-11.5%
Fe: ≤0.5%
O : ≤0.1%
Cr : Balance
GP20NC-1 -53/+15
GP20NC-2 -38/+15
GP20NC-16 -25/+5
Porosity <1%

Product WC-Base
AD ≥ 2.3 g/cm3
Grade Specification
(µm)
GP25NC -45/+15 Ni : 19.0-21.0%
C : 8.5-11.0%
Fe: ≤0.5%
O : ≤0.1%
Cr : Balance
GP25NC-1 -53/+15
GP25NC-2 -38/+15
GP25NC-16 -25/+5
Porosity <1%

WC-20Cr3C2-7Ni Thermal Spray Powder
Product WC-Base
Composition 73%WC-20%Cr3C2-7%NiCr
AD ≥ 3.7 g/cm3
Grade Specification
(µm)
GP07N -45/+15 W : Balance
C : 8.5-11.0%
Fe: ≤0.5%
O : ≤0.1%
Cr : Balance
GP07N-1 -53/+15
GP07N-2 -38/+15
GP07N-16 -25/+5
Porosity <1%

WC-10Co4Cr Thermal Spray Powder
Product WC-Base
Composition 86% WC-10% Co-4%Cr
AD 4.4 – 5.2 g/cm3
Packaging 5 Kgs/Jar
Grade Specification
(µm)
GP10C -45/+15 W : Balance
Co : 9.0-11.0%
C : 5.0-5.8%
Fe: ≤0.5%
O : ≤0.1%
1. Excellent wear resistance
3. Excellent bond strength
4. Use for petroleum pipeline, valves parts,
papermaking rollers, steel rollers
GP10C-1 -53/+15
GP10C-2 -38/+15
GP10C-16 -25/+5
Hardness (HV0.3) 1000-1400
Porosity <1%

WC-10Ni Thermal Spray Powder
Product WC-Base
Composition 90% WC-10% Ni
AD ≥ 4.3 g/cm3
Packaging 5 Kgs/Jar
Grade Specification
(µm)
GP10Ni -45/+15 W : Balance
Ni : 9.0-11.0%
C : 5.2-5.7%
Fe: ≤0.5%
O : ≤0.1%
1. Excellent erosion resistance
2. Excellent impact toughness
4. Use for wear parts, blades of compressor,
pump valves
GP10N-1 -53/+15
GP10N-2 -38/+15
GP10N-16 -25/+5
Porosity <1%

WC-12Ni Thermal Spray Powder
Product WC-Base
Composition 88% WC-12% Ni
AD 4.4 – 5.2 g/cm3
Packaging 5 Kgs/Jar
Grade Specification
(µm)
GP10Ni -45/+15 W : Balance
Ni : 9.0-11.0%
C : 5.2-5.7%
Fe: ≤0.5%
O : ≤0.1%
1. Excellent erosion resistance
4. Use for wear parts, blades of compressor,
pump valves
GP10N-1 -53/+15
GP10N-2 -38/+15
GP10N-16 -25/+5
Porosity <1%

WC-12Co Thermal Spray Powder
Product WC-Base
Composition 88% WC-12% Co
AD 4.4 – 5.2 g/cm3
Packaging 5 Kgs/Jar
Grade Specification
(µm)
GP12 -45/+15 W : Balance
Co : 11.0-13.0%
C : 5.2-5.7%
Fe: ≤0.5%
O : ≤0.1%
4. Use for wear parts, paper making rollers,
drawing cone, blades of compressor,
pump valves
GP12-1 -53/+15
GP12-2 -38/+15
GP12-16 -25/+5
Porosity <1%

WC-17Co Thermal Spray Powder
Product WC-Base
Composition 83% WC-17% Co
AD ≥4.0 g/cm3
Packaging 5 Kgs/Jar
Grade Specification
(µm)
GP17 -45/+15 W : Balance
Co : 16.0-18.0%
C : 4.8-5.6%
Fe: ≤0.5%
O : ≤0.1%
2. Excellent bond & impact toughness
3. Excellent sliding wear and shock
resistance
4. Use for paper making rollers, blades of
compressor, pump valves
GP17-1 -53/+15
GP17-2 -38/+15
GP17-16 -25/+5
Porosity <1%
* Customized powders also available

The HVOF powders whose particle size is below 30um all can be used for HVAF.
Industry application of HVAF powder is similar with HVOF powder's, such as high
pressure valves in Oil & Gas, Paper manufacturing machinery, threaded rod,
hydraulic plunger etc.
The real advantages of the modern HVAF systems over modern HVOF systems include only the following:
1. High productivity
2. Good energy efficiency
3. Often no water cooling necessary
The principal disadvantages of HVAF are:
1. Bad DE (deposition efficiency)
2. Very large air consumption
3. Very low flexibility of use (practically for each type of powder and powder consumption
another burner is necessary)

PTA/Laser Cladding Powders
Composition Powder Type Specification Application
GPCo0100 CoCrW
Gas atomised
-70+270 mesh
Laser Cladding
• Service temperature – 980 deg C
• Excellent oxidation and corrosion
resistance
GPCo0200 -70+270 mesh
GPNi1000L NiBSi -106/+45 µm
GPNi2000L NiBSi -160/+53 µm
GPNi3000L NiCrBSi -125/+45 µm
GPNi4000L NiCrBSi -125+45 µm
GPNi4001L NiCrBSi/SCTC -106/+45 µm
GPNC0100 Ni80Cr20 Gas atomised -38/+8 µm
APS, Flame Spray
• Applications: repair, as bond coat,
corrosion protection
GPNi0100 NiCrBSi
Gas atomized &
Blended
-106/+45 µm HVOF, Flame Spray, APS
• Service temp – 820 deg C
• Self fluxing alloy
GPNi0400 NiCrBSi -106/+45 µm
GPNi1300 NiCrBSi -106/+20 µm
GPNi0801B NiCrBSi/s-CTC
Gas atomized &
Blended
-150/+63 µm
PTA
• Good gas corrosion resistance
• Excellent abrasion & erosion resistance
• Piston ring, forging & pressing mold,
piston rod, etc
GPNi2501B NiCrBSi/s-CTC -106/+45 µm
GPNi0102B NiCrBSi/MTC -106/+45 µm
GPNi0103B NiCrBSi/CTC -150/+63 µm
GPNi2503B NiCrBSi/CTC -180/+63 µm
GPNi0104B NiCrBSi/WC-Co -106/+45 µm
GPNi0105B NiCrBSi/WC-Co-Cr -180/+45 µm
APS – Atmospheric Plasma Spraying
s-CTC – Spherical Cast Tungsten Carbide
MTC – Macroline Tungsten Carbide
CTC - Cast Tungsten Carbide
CTC s-CTC MTC

Offerings….
• VariHard Flexible TC Cord
• VariHard SteelCase TC Welding Rods
• NuThink Thermal Spray Powders (HVOF, PTA, Laser, Flame Spray)

A Global Company engaged in developing
& promoting only top line patented,
unique and innovative industrial
solutions with ”Lower Life Cycle Costs”
serving domestic & international markets
thro’ a strong pan India & global network.
Advanced Materials and Technologies
“Designing and implementing transformative wear solutions
that help the world’s leading companies build for the future”
About SUIGA

|
About SUIGA
VALUE
PROPOSITION
1 An international company focused on developing and promoting innovative wear
solutions & technologies across a wide range of industries in India and globe.
GLOBAL
COLLABORATION
& INNOVATIONS
2
With a team of inventors & innovators and collaboration with internationally renowned
institutions viz: IITs, Ceramic Research, Kolkata; CSIR – IICT, Hyderabad; NCL,Pune, SUIGA
is well positioned to bring advanced & superior, innovative and patented technologies to
serve industries better.
FOCUS ON
TECHNOLOGIES
3
Promoters & advisors are ex L&T (USD 21 Bn Company ) & ex SAIL with rich experience
in engineering, manufacturing & tribology for wear prone industries viz: Steel, Cement,
Power, Mining, Sugar, Fertilizer, Oil & Gas, Glass, Paper, Tyre, Agro industries, etc.
REACHING
THE
WORLD
4
With a network of channel partners across India and more than 60 countries, SUIGA
offers good knowledge and platform to reach a wide range of industries fast and
simultaneously.

|
Global Network…..
A strong
network in
more than
60 countries

POWER
OF 4XP
DESIGN
SUIGA’s Product Design Philosophy
SUIGA’s Product Design is driven by its 4XP Core Philosophy
01
02
04
03
eXtra Performance
eXtra Productivity
eXtra Profitability
eXtra Planet-friendly

|
0
20
40
60
80
100
120
High Stress Abrasion Rating Relative to ASTM A36
Only Top End Wear Solutions
SUIGA Range of
High-Performance Wear Solutions
Extraordinary SOLUTIONS!
Unprecedented SAVINGS !!
ONLY COMPANY IN THE WORLD TO
OFFER THIS ‘Value Proposition’

|
Only Company in the World
WithProductsToMeet&Exceed
BHP Billiton
SPEC - 5
Redefining Wear Benchmark Globally

|
BeingTheBestAgainstWear
DISRU PTING TH E WORLD OF WE A R GLOBA LLY
Advanced Materials and Technologies

|
SUIGA TC Wear Solutions
TECHNOLOGY DRIVEN. WEAR FOCUSED.
Thank You
Note: No part of this presentation file may be reproduced, in any form or by any means, without
written permission from SUIGA Advanced Materials and Technologies (OPC) Pvt Ltd.
Shashi Bhushan
Cell +91 9833 698872
Email: SUIGA.advancedtechnologies@gmail.com
Contact

Suiga nu think tc presentation powders (hvof, pta & laser), tc cord, tc rod

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