Suiga heavy engg - capability n experience (low res)

SUIGA Advanced Materials and Technologies
HEAVY ENGINEERING
(OEM Supplied Wear Components)
Focused on Engineering that ‘CREATES VALUE’

Capability & Experience
OEM Quality
Replacement Engineering Components
Pfeiffer Loesche FLSmidth
Alstom Humboldt ThyssenKrupp

A Global Company engaged in developing
& promoting only top line patented,
unique and innovative industrial
solutions with ”Lower Life Cycle Costs”
serving domestic & international markets
thro’ a strong pan India & global network.
Advanced Materials and Technologies
“Designing and implementing transformative wear solutions
that help the world’s leading companies build for the future”
About SUIGA

|
Transformative Wear Solutions
About SUIGA
4
VALUE
PROPOSITION
1 An international company focused on developing and promoting innovative wear
solutions & technologies across a wide range of industries in India and globe.
GLOBAL
COLLABORATION
& INNOVATIONS
2
With a team of inventors & innovators and collaboration with internationally
renowned institutions viz: IITs, Ceramic Research Institute, Kolkata; CSIR – IICT,
Hyderabad; NCL,Pune , SUIGA is well positioned to bring advanced & superior,
innovative and patented technologies to serve industries better.
FOCUS ON
TECHNOLOGIES
3
Promoters & advisors are ex L&T and ex SAIL (USD 18 Bn Co.) with rich experience in
engineering, manufacturing & tribology for wear prone industries viz: Steel, Cement,
Power, Mining, Sugar, Fertilizer, Oil & Gas, Glass, Paper, Agro industries, etc.
REACHING
THE
WORLD
4
With a network of channel partners across India and more than 60 countries, SUIGA
offers good knowledge and platform to reach a wide range of industries fast and
simultaneously.

SUIGA - Heavy Engineering undertakes engineering, manufacturing and
supplies of exclusive regular wearable critical equipment &
components for process industries such as Cement, Power, Steel,
Paper as well as Mining applications
The Division operates at the upper end of the technology spectrum and is at
the forefront of introducing new processes, innovative wear products and
materials into manufacturing sector.
Committed to international safety standards and a sustainable work culture
Introduction

Industries Served
CEMENT
STEEL MINING
POWER PAPER
FERTILISER
MINERALS

Critical VRM Wear Components
Vertical
Raw
Mill
Spares
VRMs are used
for grinding –
• Limestone
• Clinker
• Cement
• Slag
• Raw Coal
Industries -
• Cement
• Power
• Steel

Dynamic Rotor –
Separating Wheel
Bearing System
Static Rotor- Louver
VRM
SPARES
Grit Cone
1
2
3
4
Dam Ring
1/19 Ring
Grinding Segment
Scraper
7
8
9
10
5 Labyrinth Ring 11
Body Liner
SUIGA Supplies VRM Wear Components
6 Stop Plate 12
Water Spray Pipe
Built for the OEMs
Built as per OEMs

VRM
SPARES
SUIGA VRM Wear Components
Supplied in OEM
Specified Materials
Supplied with improved
Wear material over OEM
OPTION 1
(same as OEM in every respect)
OPTION 2
(superior wear material used)
e.g. Cast-O-Glide smooth surface
wear liner replacing Hardox giving
Five (5) or more times of wear life
of component reducing Life Cycle
Cost drastically

ITEM DESCRIPTION SIZE OF MILL
MPS
5600
MPS
2800
MPS
3350
MPS
4750
MP
3070
MVR
6000R6
MVR
6000 C6
SLS
5000
SLS
5300
SLS
2900
SLS
2450
SLS
1800
SLS
2650
Foundation frame
Gearbox Plate
Slide Rail with Motor Base Frame
Mill Housing Bottom
Mill Housing Middle part
Mill Housing Top Part
Classifier Bottom Part
Not Applicable
Classifier Top Part
Grit Cone
Louver
Outlet Duct with drive duct
Rotor NA NA NA NA
Bearing Support
Bearing Arrangement NA NA NA NA
Grinding Table part NA NA NA NA
Dam Ring
Not Applicable
1/19 Ring
Labyringth ring
Scraper
Mill Housing Liner
Pressure Frame Liner
Pressure Frame Stop Plate
Partial List of Offered Top-tier Wear Components

Name of the Component : DAM ring, 1/19 Ring, Labyrinth ring
MOC : IS 2062 Grd. B or Hardox or Cast-O-Glide
Approximate Weight: 5 Metric Tonnes
VRM Grinding Plate Ring

Dam Ring

VRM Scraper
Name of the Component : VRM Scrapper
Material of Composition : IS 2062 Grd. B with Hardox or
SUIGA Cast-O-Glide
Approximate Weight: 1.5 – 2.0 Metric Tons each

VRM Mill Liners
Name of the Component : VRM Body Liner (Regular Wearable Item)
Material of Composition : Q&T Plate or Mn Steel or SUIGA Cast-O-Glide
Approximate Weight: 100-200 Kgs each

VRM - Bearing System Shaft Support
Name of the Component : Bearing System Support
(Regular Wearable Item)
Material of Composition : Ni Hard

VRM – Protection Cover for Bearing System Shaft Support
Name of the Component : VRM Bearing System Support – Protection Cover
Material of Composition : Ni Hard

VRM – Anchor Plate
Name of the Component : VRM Anchor Plate
Material of Composition : Low Carbon Steel
Approximate Weight: 2 MT each

VRM – Louver (Static Separator) with Grit Cone
Name of the Component : VRM Louvre (Static Separator) with Grit Cone
Material of Composition : Quench & Tempered, SUIGA Cast-O-Glide, SUIGA HyperCLAD-DS
Approximate Weight: 6 + 5 MT each

Cage Separator

Name of the Component : VRM Classifier Top Part
Material of Composition : IS 2062 Gr B (or as specified by process licensor)
Approximate Weight: 22 MT
VRM Classifier Top Part

Name of the Component :
VRM Gear Box Plate
Material of Composition :
IS 2062 Gr B (120 mm thick )
Approximate Weight:
30 MT
VRM Gear Box Plate

VRM Mill Housing Bottom Part
IS 2062 Gr B (28 mm thick)
Approximate Weight:
8 MT
VRM Mill Housing Bottom Part

VRM Mill Housing Top Part
IS 2062 Gr B (28 mm thick)
Approximate Weight:
15 MT
VRM Mill Housing Top Part

VRM Outlet Duct
Name of the Component : VRM Outlet Duct
Matl. of Composition : IS 2062 Gr B (22 mm thick)

VRM Slide Rail –Motor Support
Name of the Component : VRM Slide Rail – Motor Support
Material of Composition : IS 2062 Gr B & I Beams

VRM Pressure Frame
Name of the Component : VRM Pressure Frame
Material of Composition : BQ (SA 517 Gr 7) Plate

Y Chute
Name of the Component : Y Chute
Material of Composition : Quench & Tempered plate (32 mm thick)

Name of the Component : Hydro Steering
Material of Composition : IS 2062 Grade B
Hydro Steering

Name of the Component : Sealing Plate of Polycom Separator
Material of Composition : SSAB Hardox 500

Mill Housing

Mill Housing Fabrication

Vertical
Mill
Housing
for
ACC-Lakheri
Plant
Foundation
Frame
with
Gear
Box

Classifier & Outlet Ducts
Cement Mill
Sub-Assemblies

Large Fan Casing for Cement Industry for FL Smidth
Fan Casing

Spiral Chute – Cement Plant Packaging

And Beyond………

Spiral Chute - Hydel
Hydro Spiral Chute
IS 2062 Grade B
Approximate Weight:
110 MT
Spiral Casing / Stay Ring / Stator frames/Guide
Vanes
Turbine Casing & Stator Frame for HYDRO
PROJECT ( 200 MW )
Inspected by : HITACHI, JAPAN

Moisture Separator Re-heater for Nuclear Power Corporation of India
Moisture Separator Heater – Nuclear Plant

Clients ……

Third Party Inspection Agencies….
 Lloyds
 Bureau Veritas
 Crown Agents, UK
 SGS International
 Hitachi, Japan
 Fuji, Japan
 Mecon
 NTPC
 IBR
 NPCIL
 PGCL
 BHEL, CQA
Tata Projects

SUIGA
Heavy
Engg.
Innovations
Price
Efficient
OEM
Quality
Design
Capability
Proprietarty
Solutions
SUIGA Offering…
The Most Price-efficient Value
Chain for High-end Wear
Components
CREATING VALUE

Transformative Wear Solutions
TECHNOLOGY DRIVEN. WEAR FOCUSED.
Thank You..
50
Shashi Bhushan
+91 9833 69 8872
Shashi.Bhushan@suigatech.com
Email: suiga.advancedtechnologies@gmail.com

Suiga heavy engg - capability n experience (low res)

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