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JOB SAFETY ANALYSIS
1
PPT-019-03
Bureau of Workers’ Compensation
PA Training for Health & Safety
(PATHS)
Job Safety Analysis
Also known as “Job Hazard Analysis.”
◦ The breaking down into its component parts of
any method or procedure to determine the
hazards connected with each key step and the
requirements for performing it safely.
2
PPT-019-03
Job Safety Analysis Priorities
 New Jobs
 Severity Potential
 History of Disabling Injuries
 Frequency of Accidents
3
PPT-019-03
Job Safety Analysis
Job means “task”
e.g. Changing a tire, not being an auto mechanic
“Key” steps
Too detailed becomes cumbersome
Not enough detail becomes useless
4
PPT-019-03
Break Job Down into Key Steps
AVOID:
• Making job breakdown so detailed large
number of steps results.
• Making breakdown so general basic steps are
not recorded.
5
PPT-019-03
Job Safety Analysis
Example: Changing a Flat Tire on an Automobile
6
PPT-019-03
Key Steps
8. Put key in lock
9. Open trunk
10. Remove Jack
11. Remove Spare
12. Carry Spare
13. Set Jack
14. Remove Flat
7
PPT-019-03
1. Pull off road
2. Put car in “park”
3. Set brake
4. Turn on “four ways”
5. Open door
6. Get out of car
7. Walk to trunk
Changing a Flat Tire (too many steps):
Key Steps
Not Enough Steps:
1. Park car 3. Put on spare tire
2. Take off flat tire 4. Drive away
8
PPT-019-03
Key Steps
Just Right:
1. Park car, set brake 8. Tighten lug nuts
2. Remove jack & tire 9. Store tire & jack
from trunk
3. Loosen lug nuts
4. Jack up car
5. Remove tire
6. Set new tire
7. Jack down car
9
PPT-019-03
Hazards
Parking car
Struck by traffic
Removing tire & jack
Back strain
Strike head on trunk
Loosen lug nuts
Back/arm strain
Slip & fall
10
PPT-019-03
Jacking up car
Car could fall
off jack
Setting new tire
Fingers
pinched
Back strain
Tighten nuts
Back strain
Slip & fall
Work Observation
• Select experienced worker(s) who will
cooperate and participate in the JSA process.
• Explain purpose of JSA.
• Observe the employee performing the job
and write down basic steps.
• Completely describe
each step.
• Note deviations
(Very Important!).
11
PPT-019-03
Hazards
• Identify Hazards and
Potential Accidents
• Search for Hazards
o Produced by work
o Produced by environment
• Repeat job observation as
many times as necessary to
identify all hazards.
12
PPT-019-03
Develop Solutions
• Find a new way to do job.
• Change physical conditions that create hazards.
• Change the work procedure.
• Reduce frequency.
13
PPT-019-03
New Way to do Job
• Determine the work goal of the job, and then
analyze the various ways of reaching this goal
to see which way is safest.
• Consider work saving tools and equipment.
14
PPT-019-03
Change in Physical Conditions
• Tools, materials, equipment layout or location.
• Study change carefully for other benefits
(costs, time savings).
15
PPT-019-03
Change in Work Procedures
• What should the worker do to eliminate the
hazard?
• How should it be done?
• Document changes in detail.
16
PPT-019-03
Reduce Frequency
• What can be done to reduce the frequency of
the job?
• Identify parts that cause frequent repairs/
change.
• Reduce vibration, save machine parts.
17
PPT-019-03
Effects of Changes
• A job that has been redesigned may affect
other jobs or work processes.
• Check or re-observe the new process once it
has been redesigned.
18
PPT-019-03
Summary – JSA/JHA’s
• Get assistance from employees who are
knowledgeable in and actually do job/task.
• Break job/task down into simplified steps.
• Too many or not enough steps = not useful.
• Look at all hazards/issues and plan for
adequate protection.
• Goal = protect employees from injuries.
19
PPT-019-03
Contact Information
20
PPT-019-03
Health & Safety Training Specialists
1171 South Cameron Street, Room 324
Harrisburg, PA 17104-2501
(717) 772-1635
RA-LI-BWC-PATHS@pa.gov
Like us on Facebook! -
https://www.facebook.com/BWCPATHS
Questions?
21
PPT-019-03

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Job Safety-Hazard Analysis.pptx

  • 1. JOB SAFETY ANALYSIS 1 PPT-019-03 Bureau of Workers’ Compensation PA Training for Health & Safety (PATHS)
  • 2. Job Safety Analysis Also known as “Job Hazard Analysis.” ◦ The breaking down into its component parts of any method or procedure to determine the hazards connected with each key step and the requirements for performing it safely. 2 PPT-019-03
  • 3. Job Safety Analysis Priorities  New Jobs  Severity Potential  History of Disabling Injuries  Frequency of Accidents 3 PPT-019-03
  • 4. Job Safety Analysis Job means “task” e.g. Changing a tire, not being an auto mechanic “Key” steps Too detailed becomes cumbersome Not enough detail becomes useless 4 PPT-019-03
  • 5. Break Job Down into Key Steps AVOID: • Making job breakdown so detailed large number of steps results. • Making breakdown so general basic steps are not recorded. 5 PPT-019-03
  • 6. Job Safety Analysis Example: Changing a Flat Tire on an Automobile 6 PPT-019-03
  • 7. Key Steps 8. Put key in lock 9. Open trunk 10. Remove Jack 11. Remove Spare 12. Carry Spare 13. Set Jack 14. Remove Flat 7 PPT-019-03 1. Pull off road 2. Put car in “park” 3. Set brake 4. Turn on “four ways” 5. Open door 6. Get out of car 7. Walk to trunk Changing a Flat Tire (too many steps):
  • 8. Key Steps Not Enough Steps: 1. Park car 3. Put on spare tire 2. Take off flat tire 4. Drive away 8 PPT-019-03
  • 9. Key Steps Just Right: 1. Park car, set brake 8. Tighten lug nuts 2. Remove jack & tire 9. Store tire & jack from trunk 3. Loosen lug nuts 4. Jack up car 5. Remove tire 6. Set new tire 7. Jack down car 9 PPT-019-03
  • 10. Hazards Parking car Struck by traffic Removing tire & jack Back strain Strike head on trunk Loosen lug nuts Back/arm strain Slip & fall 10 PPT-019-03 Jacking up car Car could fall off jack Setting new tire Fingers pinched Back strain Tighten nuts Back strain Slip & fall
  • 11. Work Observation • Select experienced worker(s) who will cooperate and participate in the JSA process. • Explain purpose of JSA. • Observe the employee performing the job and write down basic steps. • Completely describe each step. • Note deviations (Very Important!). 11 PPT-019-03
  • 12. Hazards • Identify Hazards and Potential Accidents • Search for Hazards o Produced by work o Produced by environment • Repeat job observation as many times as necessary to identify all hazards. 12 PPT-019-03
  • 13. Develop Solutions • Find a new way to do job. • Change physical conditions that create hazards. • Change the work procedure. • Reduce frequency. 13 PPT-019-03
  • 14. New Way to do Job • Determine the work goal of the job, and then analyze the various ways of reaching this goal to see which way is safest. • Consider work saving tools and equipment. 14 PPT-019-03
  • 15. Change in Physical Conditions • Tools, materials, equipment layout or location. • Study change carefully for other benefits (costs, time savings). 15 PPT-019-03
  • 16. Change in Work Procedures • What should the worker do to eliminate the hazard? • How should it be done? • Document changes in detail. 16 PPT-019-03
  • 17. Reduce Frequency • What can be done to reduce the frequency of the job? • Identify parts that cause frequent repairs/ change. • Reduce vibration, save machine parts. 17 PPT-019-03
  • 18. Effects of Changes • A job that has been redesigned may affect other jobs or work processes. • Check or re-observe the new process once it has been redesigned. 18 PPT-019-03
  • 19. Summary – JSA/JHA’s • Get assistance from employees who are knowledgeable in and actually do job/task. • Break job/task down into simplified steps. • Too many or not enough steps = not useful. • Look at all hazards/issues and plan for adequate protection. • Goal = protect employees from injuries. 19 PPT-019-03
  • 20. Contact Information 20 PPT-019-03 Health & Safety Training Specialists 1171 South Cameron Street, Room 324 Harrisburg, PA 17104-2501 (717) 772-1635 RA-LI-BWC-PATHS@pa.gov Like us on Facebook! - https://www.facebook.com/BWCPATHS

Editor's Notes

  1. For each job or task there is a method which, when adopted, can best assure the safest means to conduct the work. To determine this best method, a Job Safety Analysis must be conducted. This JSA will identify hazards at each work stage and design measures to control or eliminate the hazards.
  2. As shown in the definition, this JSA looks at each component and subcomponent of a task. It determines what, if any, hazards may be connected to each “Key Step” in the task. Once identified the means to remove the hazard are determined, a policy designed and the task performed.
  3. We prioritize the JSA’s depending upon several factors. New jobs which may not have a history within your industry must be evaluated so surprises don’t occur during implementation Severity potential of a system will demand a JSA be performed due to the magnitude of hazard to personnel and the facility. The history of disabling injuries or fatalities resulting from a work task can be viewed industry-wide. This record will help to reveal what happened and the corrective actions taken by others. Frequency of accidents is also reviewed. How often did injuries occur and under what specific conditions of use.
  4. In the JSA, Job means “task”. The example of changing a car tire is used when the person is not an auto mechanic. Remember: “Key” steps may be too detailed thus cumbersome. If not enough detail, the steps become useless.
  5. Remember to avoid: Making the job breakdown so detailed large number of steps results. Making the breakdown so general basic steps are not recorded.
  6. Most of us have already gone through this experience in our lives. We either read the owner’s manual beforehand or had to go “through the numbers” when the incident occurred. There are safety measures included in this tire changing; how to secure the car against rolling, how far to jack the car up before loosening the lug nuts, and a variety of other bits of required information. These can be put into a safety chronology to perform this task.
  7. Key Steps can include too many bits of information many of which can be taken for granted. Example #1, above. This could be expanded to state, “Pull off the road onto right berm in the same direction of travel.” This state information already assumed. While we don’t want to assume information in some instances, some information is already known. The 11 Key Steps listed in the slide, while they would be included in setting-up a vehicle to change a tire, really lend very little to helping accomplish the task.
  8. Some Key Steps may not be enough to address the task or the hazards and the means to eliminate them. Not enough steps will also not solve the problem.
  9. The Key Steps which seem to be just right address the tasks required to get the job accomplished.
  10. For the hazards identified at each Key Step, substeps of concerns can be addressed.
  11. To exercise the JSA to determine suitability to the tasks, workers to observe can form a committee. The purpose of the JSA is explained to the observers and those who will work within the JSA’s directives. Allow the employee to perform the basic steps within the job. Observers should write down these basic steps and completely describe each. Note any deviations made by the worker from the JSA process.
  12. Identify Hazards and Potential Accidents Search for Hazards Produced by work Produced by environment Repeat job observation as many times as necessary to identify all hazards.
  13. Developing solutions may entail: Find a new way to do job. Work smarter-not harder. Change physical conditions that create hazards. This may require re-engineering the environment and machines. Change the work procedure to be adaptable to the worker. Reduce frequency of repetitive tasks where possible.
  14. What is the work goal? What are the various ways to achieve this goal? Which way is the safest? Consider tools and equipment where dangerous or repetitive motions are required.
  15. Physical changes incorporate evaluating the tools, materials and equipment layout or location. Is each the best for the task? Is the location and layout user-friendly? What other benefits will change bring in safety, costs and time savings?
  16. Changes in work procedures may assist in creating a safer environment. What should the worker do to eliminate the hazard? How should it be done? Document changes in detail.
  17. Frequency reduction concerns include: What can be done to reduce the frequency of the job?? Identify parts that cause frequent repairs/ change. Reduce vibration, save machine parts.
  18. Always consider the effects changes or modifications. A job that has been redesigned may affect other jobs or work processes. Check or re-observe the new process once it has been redesigned.
  19. In Summary. JSA’s and JHA’s to be successful must be thorough. Get assistance from employees who are knowledgeable in and actually do job/task. Break job/task down into simplified steps. Too many or not enough steps = not useful. Look at all hazards/issues and plan for adequate protection. Goal = protect employees from injuries.