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SAJI MURALEEDHARAN
Mob: 00971 55 118 1984
msajianchal@gmail.com
QC Supervisor(Piping/Welding)-11yearsof experience
CSWIP -3.2.2, ASNT LVEL-2,Saudi Aramco Approved.
Career Objective
A pro-active andenthusiasticQualityAssurance/QualityControlprofessional withsound
technical knowledge, more than11 years of experience inPetrochemical Complex, Oil,Gas&Power
Projectsandfabricationshop havingthoroughknowledgeof International Codes&Standardand
Qualityprocedures. Capableof workingonowninitiativeoras part of teamwithexcellentanalytical
and problemsolvingskills.
Key Skills
 Knowledge in ASME sec-II, sec-IX, Sec-V, B31.3, and B16 standards.
 Radiography film interpretation of welded joints.
 Inspection of piping materials like Pipes, fittings, flanges, etc as per recommended codes
and standards. Reviewing & approving material test certificates.
 Familiar with materials like CS, LTCS, SS & Alloy steel materials (P11, P22, P9 & P5).
 Familiar with different welding processes like SMAW, GTAW, GMAW and SAW.
 Welding Procedure Specification (WPS) qualification - Conducting procedure qualification
test and preparation of PQRs.
 Welder/welding operator qualification as per ASME sec IX – witnessing of qualification
test and documentation such as preparation of WPQ and qualified welder’s list.
 Planning and monitoring of Welding Consumable Storage and Audit records time to time.
 Investigating in to the root causes for abnormal repair rates if any and suggest remedial
measures.
 Performs inspection activities in line with approved Inspection procedures, HSE
Management System, Permit to work system etc.
 Inspection of Piping system wise and conform it is according to GAD, P & ID and
Isometric Drawings.
 Review of NDT procedures and test reports, witnessing of Non-destructive Examination
activities interpreting and evaluate the results.
 Reviewing of hydro test packages / Mechanical completion Package / Inspection Record
Books Certifying the Mechanical Completion of a system/Subsystem after liquidation of
relevant Punch items.
SAJI MURALEEDHARAN
Diploma in Mechanical Engineering, CSWIP 3.2.2 Mobile: +971 (0) 551181984
Email: msajianchal@gmail.com
2
Education:
DiplomainMechanical Engineering.
SN Polytechnic, Kollam, kerala, India.
Additional Qualification:
TWI Certified Welding Inspector: CSWIP 3.2.2
CSWIP Certificate No -98747
Date of expiry - 29-April-2020
Certified NDT LEVEL II in following discipline as per ASNT-TC-1A.
 Radiography Test
 Dye Penetrate Test
 Magnetic Particle Test
 Ultra Sonic Test
Software Skills:
 Microsoft Office.
 Auto CAD
Work Experience
Present Employment:
Company : Chicago Bridge & Iron Company (CB&I)/Shaw Emirates Pipe
Manufacturing LLC
Fabrication &Manufacturing Group/
Emirates Pipes Manufacturing LLC.,
Abu Dhabi, UAE.
Position held : QC supervisor ( Piping & Welding)
Period : Sept 2011 to till date.
Project’s Under Taken :
1)Ruwais Refinery Expansion Project, TAKREER,
SKEC,UAE.
2) Shah Gas Development Package, AL-HOSN GAS
Samsung Engineering, UAE.
3) Qurayyah Independent Power Project(QIPP),
SamsungC&T Corporation,Saudi Arabia.
SAJI MURALEEDHARAN
Diploma in Mechanical Engineering, CSWIP 3.2.2 Mobile: +971 (0) 551181984
Email: msajianchal@gmail.com
3
4) West Qurna Field Second PhaseProject, Lukoil,
Samsung Engineering, Iraq.
5) Carbon Black And Delayed Coker(CBDC), TAKREER,
Samsung Engineering Co.Ltd, Ruwais,UAE.
6) Wheatstone Project LNG Plant,Chevron,
Bechtel OG&C, Australia.
7)Jazan Refinery & Terminal Project (Package -3)
of Aramco Overseas Company Saudi Arabia.(SKEC)
Duties and Responsibilities:
 Familiarize with the Approved Inspection and Test plan.
 Be familiar with ASME sec-II, sec-IX, Sec-V, Sec-VII, B31.3, and B16 standards.
 Incoming material inspection of Pipes, flanges and fittings.
 Reviewing & approving material test certificates.
 Familiarize with materials like CS, LTCS, SS & Alloy steel materials (P11, P22, P9 & P5).
 Familiarize with different welding processes like SMAW, GTAW, GMAW, SAW and FCAW.
 Welding Procedure Specification (WPS) qualification - Conducting procedure qualification test
and preparation of PQRs.
 Welder/welding operator qualification as per ASME sec IX – witnessing of qualification test
and documentation such as preparation of WPQ and qualified welder’s list.
 Visual inspection of welding consumables and verifying MTC as per Filler Metal Application
List (FMAL).
 Planning and monitoring of Welding Consumable Storage and Audit records time to time.
 Performs inspection activities in line with approved Inspection procedures, HSE Management
System, Permit to work system etc.
 Checking and verifying piping & structural fabrication as per approved isometric drawings.
 Surveillance inspection of welding- welding machine and testing/inspection equipment
calibration confirmation, preheat prior to welding, welding consumables, joint preparation, inter
pass temperature etc.
 Visual inspection of completed weld joints.
 After establishing an interactive environment, lead weekly tool box talks after evaluating the
Welder Performance and nature of repairs for the term.
 Investigating in to the root causes for abnormal repair rates if any and suggest remedial
measures
 Witnessing Positive material identification (PMI) & Hardness test and evaluate the results.
 Review of NDT procedures and test reports, witnessing of Non-destructive Examination
activities (PT&MT), interpreting and evaluate the results.
 Review of PWHT reports and charts.
 Mechanically clearing the lines and releasing the same to Hydro testing and subsequent
activities.
 Witnessing of hydro test and pneumatic testing under ASME B 31.3
 Review of advanced RFI packages of QC released spools to release for painting.
Final Documentation, Preparation of final RFI.
 Visual inspection of Pipeline and preparing QC punch list after installation and coordinate with
the responsible field engineer or supervisor for its completion.
 Verification and clearing of category ‘A’, ‘B’ and ‘C’ punch prior to commissioning.
 Inspection of pressure test (Hydro/Pneumatic Test) according to piping class, their test limit
and required pressure.
 Inspection of Piping system wise and conform it is according to GAD, P & ID and Isometric
Drawings.
SAJI MURALEEDHARAN
Diploma in Mechanical Engineering, CSWIP 3.2.2 Mobile: +971 (0) 551181984
Email: msajianchal@gmail.com
4
 Reviewing of hydro test packages / Mechanical completion Package / Inspection Record
Books Certifying the Mechanical Completion of a system/Subsystem after liquidation of
relevant Punch items.
Previous Employment:
I.
Company : Mukand Eengineers Ltd. Mumbai,India
Position held : QA/QC Engineer(Piping & Welding)
Period : March2008 - July 2011.
Projects handled :
1) MBOP-DCU Project, phase-III, MRPL, Mangalore, Karnataka, India
Client : Toyo Engineering Corporation
PMC : Engineers India Ltd
Owner : MangaloreRefinery And Petrochemicals Ltd
2) IPNC project, EPCC-1, IOCL Refinery Panipat, Haryana India
Client : Toyo Engineering Corporation
PMC : Engineers India Ltd
Owner : Indian Oil Corporation Ltd
Duties and Responsibilities:
 Review of all QC documents like quality control procedure (QCP), and inspection and test plan
(ITP) to all piping activities for the entire project.
 Qualification and performance monitoring of welding personnel.
 Checking joint fit-up & Monitoring and ensuring that the appropriate consumables being
distributed to welders in order to make a sound weld.
 Preparing welding inspection report and inspection (dwr) in fabrication of pipe support and
pipe spools as per isometric drawing.
 Supervision and inspection Welding, Pre-heat and Post Weld Heat Treatment of weld.
 Radiography film interpretation of welded joints and documentation.
 Co-ordination of Non-destructive testing like DPT and MPT. with client’s Engineers.
 Maintaining the record such as WPS, PQR, and inspection data.
 Preparing the punch list items as per P & ID and Isometric such as, Pipe supports, Valves,
Guides, Shoe supports and NDT completion and approving/ releasing packages for hydro test.
II.
Company : Ayoki Fabricon Pvt. Ltd Pune,India.
Position held : QA/QC Engineer
Period : June 2006 to March2008
Project handled :
Erection and piping of 4x275 TPH Floor Mounted Oil and gas fired boiler.
Client : Thermax Engineering Construction Company Pune
Owner : RelianceIndustries Ltd.
Duties and Responsibilities:
 Ground inspection of piping components and other boiler parts with Boiler Inspector.
SAJI MURALEEDHARAN
Diploma in Mechanical Engineering, CSWIP 3.2.2 Mobile: +971 (0) 551181984
Email: msajianchal@gmail.com
5
 Joint fit-up checking.
 Weld visual inspection.
 Updating the weld map drawings on daily basis
 Co-ordination of Non-destructive testing like DPT and MPT.
 Radiography film interpretation of welded joints.
 Conducting/Witnessing PMI tests.
 Documentation of inspection data.
III.
Company : Tech Sharp Engineers Pvt. Ltd
Position held : QA/QC Engineer
Period : June 2004 to March2006
Project handled :
1. S. S. Pipingin FastReactor Fuel ReprocessingPlant.
2. Fabrication and erection works of CS tank and piping
Client : IGCAR (Indira Gandhi Centre for Atomic research),
Kalpakkam. Tamilnadu,India
Duties and Responsibilities:
 Review of piping isometric drawings and making revision if needed.
 Inward material inspection with DEPT Engineers.
 fit-up checking, Weld visual inspection(root and final) with client’s Engineer.
 Updating the weld map drawings on daily basis.
 Recording site measurements of erected piping
 Making of As-built drawings.
 Documentation.
IV.
Worked in MALABAR TECHNO CONTROL, Kozhikode, Kerala (Authorized dealer of Kirloskar Oil Engine LTD, from
May 2001 to June 2004.
POSITION : Service Engineer
Duties and Responsibilities:
 Installation and testing of diesel power generators.
 Periodical maintenance and overhauling jobs of Diesel engines which are the prime
movers of industrial equipment and power generators.
Personal Details:
Father Name : N. Murareedharan
PermanentAddress : THUPPOTTUMELATHIL VEEDU,
MATHURAPPA,THADICKADUPO
ANCHAL,KOLLAM(DIST),KERALA,
INDIA,Pin691 306
SAJI MURALEEDHARAN
Diploma in Mechanical Engineering, CSWIP 3.2.2 Mobile: +971 (0) 551181984
Email: msajianchal@gmail.com
6
Sex : Male
Date of Birth : 09-03-1979
Marital Status : Married
Nationality : Indian
Language Known : English, Hindi, Malayalam, Tamil
Passport Details :
Passport Number : M8313749
Date of issue : 13-04-2015
Date of Expiry : 12-04-2025
Place: Abu Dhabi (UAE) (SAJI MURALEEDHARAN)
27-07-2015

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QC Supervisor with 11+ years experience

  • 1. SAJI MURALEEDHARAN Mob: 00971 55 118 1984 msajianchal@gmail.com QC Supervisor(Piping/Welding)-11yearsof experience CSWIP -3.2.2, ASNT LVEL-2,Saudi Aramco Approved. Career Objective A pro-active andenthusiasticQualityAssurance/QualityControlprofessional withsound technical knowledge, more than11 years of experience inPetrochemical Complex, Oil,Gas&Power Projectsandfabricationshop havingthoroughknowledgeof International Codes&Standardand Qualityprocedures. Capableof workingonowninitiativeoras part of teamwithexcellentanalytical and problemsolvingskills. Key Skills  Knowledge in ASME sec-II, sec-IX, Sec-V, B31.3, and B16 standards.  Radiography film interpretation of welded joints.  Inspection of piping materials like Pipes, fittings, flanges, etc as per recommended codes and standards. Reviewing & approving material test certificates.  Familiar with materials like CS, LTCS, SS & Alloy steel materials (P11, P22, P9 & P5).  Familiar with different welding processes like SMAW, GTAW, GMAW and SAW.  Welding Procedure Specification (WPS) qualification - Conducting procedure qualification test and preparation of PQRs.  Welder/welding operator qualification as per ASME sec IX – witnessing of qualification test and documentation such as preparation of WPQ and qualified welder’s list.  Planning and monitoring of Welding Consumable Storage and Audit records time to time.  Investigating in to the root causes for abnormal repair rates if any and suggest remedial measures.  Performs inspection activities in line with approved Inspection procedures, HSE Management System, Permit to work system etc.  Inspection of Piping system wise and conform it is according to GAD, P & ID and Isometric Drawings.  Review of NDT procedures and test reports, witnessing of Non-destructive Examination activities interpreting and evaluate the results.  Reviewing of hydro test packages / Mechanical completion Package / Inspection Record Books Certifying the Mechanical Completion of a system/Subsystem after liquidation of relevant Punch items.
  • 2. SAJI MURALEEDHARAN Diploma in Mechanical Engineering, CSWIP 3.2.2 Mobile: +971 (0) 551181984 Email: msajianchal@gmail.com 2 Education: DiplomainMechanical Engineering. SN Polytechnic, Kollam, kerala, India. Additional Qualification: TWI Certified Welding Inspector: CSWIP 3.2.2 CSWIP Certificate No -98747 Date of expiry - 29-April-2020 Certified NDT LEVEL II in following discipline as per ASNT-TC-1A.  Radiography Test  Dye Penetrate Test  Magnetic Particle Test  Ultra Sonic Test Software Skills:  Microsoft Office.  Auto CAD Work Experience Present Employment: Company : Chicago Bridge & Iron Company (CB&I)/Shaw Emirates Pipe Manufacturing LLC Fabrication &Manufacturing Group/ Emirates Pipes Manufacturing LLC., Abu Dhabi, UAE. Position held : QC supervisor ( Piping & Welding) Period : Sept 2011 to till date. Project’s Under Taken : 1)Ruwais Refinery Expansion Project, TAKREER, SKEC,UAE. 2) Shah Gas Development Package, AL-HOSN GAS Samsung Engineering, UAE. 3) Qurayyah Independent Power Project(QIPP), SamsungC&T Corporation,Saudi Arabia.
  • 3. SAJI MURALEEDHARAN Diploma in Mechanical Engineering, CSWIP 3.2.2 Mobile: +971 (0) 551181984 Email: msajianchal@gmail.com 3 4) West Qurna Field Second PhaseProject, Lukoil, Samsung Engineering, Iraq. 5) Carbon Black And Delayed Coker(CBDC), TAKREER, Samsung Engineering Co.Ltd, Ruwais,UAE. 6) Wheatstone Project LNG Plant,Chevron, Bechtel OG&C, Australia. 7)Jazan Refinery & Terminal Project (Package -3) of Aramco Overseas Company Saudi Arabia.(SKEC) Duties and Responsibilities:  Familiarize with the Approved Inspection and Test plan.  Be familiar with ASME sec-II, sec-IX, Sec-V, Sec-VII, B31.3, and B16 standards.  Incoming material inspection of Pipes, flanges and fittings.  Reviewing & approving material test certificates.  Familiarize with materials like CS, LTCS, SS & Alloy steel materials (P11, P22, P9 & P5).  Familiarize with different welding processes like SMAW, GTAW, GMAW, SAW and FCAW.  Welding Procedure Specification (WPS) qualification - Conducting procedure qualification test and preparation of PQRs.  Welder/welding operator qualification as per ASME sec IX – witnessing of qualification test and documentation such as preparation of WPQ and qualified welder’s list.  Visual inspection of welding consumables and verifying MTC as per Filler Metal Application List (FMAL).  Planning and monitoring of Welding Consumable Storage and Audit records time to time.  Performs inspection activities in line with approved Inspection procedures, HSE Management System, Permit to work system etc.  Checking and verifying piping & structural fabrication as per approved isometric drawings.  Surveillance inspection of welding- welding machine and testing/inspection equipment calibration confirmation, preheat prior to welding, welding consumables, joint preparation, inter pass temperature etc.  Visual inspection of completed weld joints.  After establishing an interactive environment, lead weekly tool box talks after evaluating the Welder Performance and nature of repairs for the term.  Investigating in to the root causes for abnormal repair rates if any and suggest remedial measures  Witnessing Positive material identification (PMI) & Hardness test and evaluate the results.  Review of NDT procedures and test reports, witnessing of Non-destructive Examination activities (PT&MT), interpreting and evaluate the results.  Review of PWHT reports and charts.  Mechanically clearing the lines and releasing the same to Hydro testing and subsequent activities.  Witnessing of hydro test and pneumatic testing under ASME B 31.3  Review of advanced RFI packages of QC released spools to release for painting. Final Documentation, Preparation of final RFI.  Visual inspection of Pipeline and preparing QC punch list after installation and coordinate with the responsible field engineer or supervisor for its completion.  Verification and clearing of category ‘A’, ‘B’ and ‘C’ punch prior to commissioning.  Inspection of pressure test (Hydro/Pneumatic Test) according to piping class, their test limit and required pressure.  Inspection of Piping system wise and conform it is according to GAD, P & ID and Isometric Drawings.
  • 4. SAJI MURALEEDHARAN Diploma in Mechanical Engineering, CSWIP 3.2.2 Mobile: +971 (0) 551181984 Email: msajianchal@gmail.com 4  Reviewing of hydro test packages / Mechanical completion Package / Inspection Record Books Certifying the Mechanical Completion of a system/Subsystem after liquidation of relevant Punch items. Previous Employment: I. Company : Mukand Eengineers Ltd. Mumbai,India Position held : QA/QC Engineer(Piping & Welding) Period : March2008 - July 2011. Projects handled : 1) MBOP-DCU Project, phase-III, MRPL, Mangalore, Karnataka, India Client : Toyo Engineering Corporation PMC : Engineers India Ltd Owner : MangaloreRefinery And Petrochemicals Ltd 2) IPNC project, EPCC-1, IOCL Refinery Panipat, Haryana India Client : Toyo Engineering Corporation PMC : Engineers India Ltd Owner : Indian Oil Corporation Ltd Duties and Responsibilities:  Review of all QC documents like quality control procedure (QCP), and inspection and test plan (ITP) to all piping activities for the entire project.  Qualification and performance monitoring of welding personnel.  Checking joint fit-up & Monitoring and ensuring that the appropriate consumables being distributed to welders in order to make a sound weld.  Preparing welding inspection report and inspection (dwr) in fabrication of pipe support and pipe spools as per isometric drawing.  Supervision and inspection Welding, Pre-heat and Post Weld Heat Treatment of weld.  Radiography film interpretation of welded joints and documentation.  Co-ordination of Non-destructive testing like DPT and MPT. with client’s Engineers.  Maintaining the record such as WPS, PQR, and inspection data.  Preparing the punch list items as per P & ID and Isometric such as, Pipe supports, Valves, Guides, Shoe supports and NDT completion and approving/ releasing packages for hydro test. II. Company : Ayoki Fabricon Pvt. Ltd Pune,India. Position held : QA/QC Engineer Period : June 2006 to March2008 Project handled : Erection and piping of 4x275 TPH Floor Mounted Oil and gas fired boiler. Client : Thermax Engineering Construction Company Pune Owner : RelianceIndustries Ltd. Duties and Responsibilities:  Ground inspection of piping components and other boiler parts with Boiler Inspector.
  • 5. SAJI MURALEEDHARAN Diploma in Mechanical Engineering, CSWIP 3.2.2 Mobile: +971 (0) 551181984 Email: msajianchal@gmail.com 5  Joint fit-up checking.  Weld visual inspection.  Updating the weld map drawings on daily basis  Co-ordination of Non-destructive testing like DPT and MPT.  Radiography film interpretation of welded joints.  Conducting/Witnessing PMI tests.  Documentation of inspection data. III. Company : Tech Sharp Engineers Pvt. Ltd Position held : QA/QC Engineer Period : June 2004 to March2006 Project handled : 1. S. S. Pipingin FastReactor Fuel ReprocessingPlant. 2. Fabrication and erection works of CS tank and piping Client : IGCAR (Indira Gandhi Centre for Atomic research), Kalpakkam. Tamilnadu,India Duties and Responsibilities:  Review of piping isometric drawings and making revision if needed.  Inward material inspection with DEPT Engineers.  fit-up checking, Weld visual inspection(root and final) with client’s Engineer.  Updating the weld map drawings on daily basis.  Recording site measurements of erected piping  Making of As-built drawings.  Documentation. IV. Worked in MALABAR TECHNO CONTROL, Kozhikode, Kerala (Authorized dealer of Kirloskar Oil Engine LTD, from May 2001 to June 2004. POSITION : Service Engineer Duties and Responsibilities:  Installation and testing of diesel power generators.  Periodical maintenance and overhauling jobs of Diesel engines which are the prime movers of industrial equipment and power generators. Personal Details: Father Name : N. Murareedharan PermanentAddress : THUPPOTTUMELATHIL VEEDU, MATHURAPPA,THADICKADUPO ANCHAL,KOLLAM(DIST),KERALA, INDIA,Pin691 306
  • 6. SAJI MURALEEDHARAN Diploma in Mechanical Engineering, CSWIP 3.2.2 Mobile: +971 (0) 551181984 Email: msajianchal@gmail.com 6 Sex : Male Date of Birth : 09-03-1979 Marital Status : Married Nationality : Indian Language Known : English, Hindi, Malayalam, Tamil Passport Details : Passport Number : M8313749 Date of issue : 13-04-2015 Date of Expiry : 12-04-2025 Place: Abu Dhabi (UAE) (SAJI MURALEEDHARAN) 27-07-2015