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Nestle Summer Training
- 1. Jaipur National University Summer Training At Nestle Manisha Shrivastav Mr. K C Sharma Rahul Agrawal Submitted By:- Submitted To:-
- 2. Nestlé Samalkha factory Nestlé Samalkha was set up in year 1992, with Soya based products. Slowly it involved into manufacturing of Milk powders, Infant weaning Cereals, Culinary products, Chilled Dairy. Now Nestle Samalkha factory is actively engaged in manufacturing of variety of dairy and food products viz. Cereal Foods, Infant Foods and Dahi etc under different brand names and marketed in India and abroad. Nestle Samalkha operations are aimed at offering consumers with superior quality products and full value for his money. At the factory, all work towards achieving “excellence” through people and continuous improvement. With the business concept in place, Nestle has under its umbrella – the 5S, DMAIC, SAP, Hygiene/Pest control, Safety, NGMP, NIMS, Sensory evaluation and Training & On the environmental management front, Nestle has the best monitoring systems and NEMS in place. Nestle also follow an “Integrated Pest Management System”within and outside Nestle premises. Head Quartered at Vevey Switzerland
- 3. Nestlé Samalkha factory Nestle Samalkha has a sound quality policy which is as follows: 1. Achieve preference and consistency. 2. Strive for zero defect & No waste. 3. Everybody’s commitment. 4. Guarantee Food Safety & Full Compliance.
- 4. Nestlé Samalkha factory INFANT CEREAL ➢ Cerelac & its variants Pack Size ● Cerelac Apple 300g &100g ● Cerelac Apple Cherry 300g ● Cerelac Orange 300g ● Cerelac Mixed Fruit 300g ● Cerelac Wheat Rice Mango 300g ● Cerelac Rice 300g
- 5. INFANT FORMULA ➢ Nestogen & its variants Pack Size ● Nestogen 1 400g ● Nestogen 2 400 g ➢ Lactogen & its variants ● Lactogen 1 400 g ● Lactogen 2 400 g ● Lactogen 3 400 g ● Lactogen 4 400 g Nestlé Samalkha factory
- 6. ➢ NAN & its variants NAN Pro 1 400 g NAN Pro 2 400 g NAN Pro 3 400 g NAN Pro 4 400 g Baby & Me Nestlé Samalkha factory
- 7. CHILLED DAIRY ● Slim Dahi 200 g & 400 g ● Jeera Raita 185 g & 380 g ● Pouch curd 85 g ● A+ Dahi 200 g & 400 g ● Acti plus Probiotic Dahi 400 g ● Yoghurt & its variants:- Real Strawberry Yoghurt 100 g Real Mango Yoghurt 100 g Nestlé Samalkha factory
- 8. INFANT Formula Nestle provides proper processing for the manufacturing of infant formulae as part of comprehensive dairy program ranging from raw milk reception to powder recombination, mixing ,evaporation , and spray drying.
- 9. Process of Infant Formula Fresh Milk Reception Milk Reception Tank Balance Tank Plate Heat Exchanger Storage Silo’s Process Silo Scanima Mixing Hydration Tank Finisher Balance Tank
- 10. Tube Heat Exchanger Direct Steam Injected Calendria - 1(a) Homogenizer Calendria - 1(b) Calendria - 2(a) Calendria - 2(b) HPP B-Tank HP Pump Process of Infant Formula
- 11. Egron-1 • Spray Dryer 5 Nozzle Vibra • AD1- 95 C • AD2- 90 C • AD3- 30 C Sieving & Setting Pressure Pot Reception Hopper Magnet Star Valve Kmatic Mill Base Powder Silo Process of Infant Formula
- 12. Process of Infant Formula Refill Hopper Continuous Mixture IF Filling Stacker 1&2 Auto Cortoner Gluing Coding X-Ray Over Wrapping
- 13. STANDARDISATION It is a process of standardizing the milk according to the mandatory norms of Nestle and making it compatible for further processing.
- 14. SCANIMA Scanima tank is a tank where the dry ingredients and the standardized milk is mixed well, here the temperature is increased to 35 0 C – 37 0 C and pressure is kept 0.2 bar under vacuum. The following are the products those are tipped in scanima as the dry ingredients:- 1. Demineralized Why Powder 2. Maltodextrin Powder 3. Sucrose 4. MSK Milk Powder 5. Rework 6. Wet Lactose 7. Why Protein Isolate SPECIFICATIONS ➢ Model – SRA 3000 ➢ Capacity – 3000lt ➢ Revs/min – 1482rpm ➢ Power – 90kw
- 16. MD SugarLactose TCC * STARCH HOPPER Hop per LIW LIWLIWLIW Sieve ***** ***** * * * * * Adria Process Intermediate Refill HopperIntermediate Star Ball Butterfly valve Butterfly valve Butterfly valve Butterfly valve Butterfly valve Agitator To TowerBlower
- 17. Powder Forming in the tower Tower Shifter 2mm Emergency Hopper Hot Air Lacithen Adria-Line Join Nozzle Multi Cyclone Very High Temp High Temp Low Temp Inlet Hot Air Multi Cyclone Reception Hopper
- 18. Sieve 2mm Trace Element ***** ****************************** Magnet Screw Conveyor ***** Star Valve Kmatic Mill Base Powder Refill Hopper Liw-F Grinder ***** Hopper of TE Star Valve Screw Conveyor Liw-F ***** Screw Conveyor Continuous Mixture *****Screw Conveyor * Butterfly Wall Rework Silo * Base Powder Liw-F *
- 19. Egron Spray drying is a transformation of feed from a fluid state into a dried particulate form by spraying the feed into a hot drying medium Egron is a type of spray drier involves atomizing concentrated milk into hot stream, the atomization is done by 4 to 5 pressure nozzle, by controlling the product flow, airflow, temperature, it is possible to evaporate almost all moisture A liquid feed entering the spray dryer undergoes a series of transformations before it becomes powder. The changes are due to the influence of each of the four stages involved in spray drying:- ● Atomization of the feed solution. ● Contact of spray with the hot gas. ● Evaporation of moisture. ● Particle separation.
- 20. ccp ccp 1301 1101 Sending Hopper Sending Hopper Glove Box LIW2 LIW1 Continuous Mixture Russel Shifter Rotary Magnet Filling Hopper Vibra Conveyor Bin Tapping
- 21. Wolf Machine Metal Photo Check Weight Spooner Auto Cartoon X-Ray Over Wrap Weight Machine Tapping & Bar Code Print Check Weight Spooner
- 23. Thank You