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Environmentally Controlled House
(ECH)
in Poultry Production
Presented By-
Dr. Rajesh K. Yadav
MVSc. Scholar
( DEPARTMENT OF LPM )
FACTORS ASSOCIATED WITH PRODUCTION
Poultry
production
Genetic
Nutrition
Environment
ENVIRONMENT
Environment
Internal
environment
External
environmen
t
 The environment has a great bearing on flock
performance and profitability.
• The basic environment consists of feed, lighting, air,
temperature, humidity, pathogen concentration
, ammonia, water, and litter quality.
BIRDS ARE HOMEOTHERMIC
 Birds regulate body temperature by-
Feathers
Air sacs
Panting
• Thermoneutral zone is a range of temperatures at which an
animal does not have to actively regulate body temperature.
• The poultry thermal comfort zone, or thermoneutrality,
depends on species and age, with younger birds responding
better to warmer temperatures.
• Poultry feed conversion deteriorates when temperature outside
the recommended comfort zone.
• Bird produce heat that must be lost to the environment to
maintain constant body temperatures.
Effectively
managing
environment
ENVIRONMENT- CONTROLLED HOUSE
Environment controlled house is
closed house in which ventilation,
temperature, humidity and light are
controlled for the optimum
requirement of birds.
Automatic feeding and drinking
system.
Longitudinal axis: East to West
Width of house: 40-50 feet
STANDARD TEMPERATURE AND RELATIVE
HUMIDITY IN ECH
First Day 1st week 2nd week 3rd week 4th week
32-34°C 30°C 26°C 22°C 20°C
The ideal relative humidity for poultry is 60-80%.
The recommended temperatures are:
The ideal air Composition are:
CO CO2 NH3 H2S SO2
0
<2500 ppm = 0.25
VOL%
<25 ppm = 0.0025
VOL%
0 0
CONTROL OVER MICRO-
ENVIRONMENT
Control over micro environment can be
achieved by
By completely
eliminating
macro
environment
contact with the
house.
This can be
achieved only by
completely
enclosed from
outside
inclimental
weather
conditions.
Hence
environment
inside house is in
our control,
hence this is
when the
concept has
arisen.
VENTILATION
Moving FRESH AIR INTO a house and
moving STALE AIR OUT of the house
Sending UNWANTED heat, EXCESS
moisture & Ammonia OUT of the house
Limiting the buildup of HARMFUL
GASES
Providing OXYGEN for respiration
TYPES OF VENTILATION
Ventilation
Exhaust/negative
pressure ventilation
Pressurised/positive
pressure ventilation
NEGATIVE-PRESSURE
VENTILATION
 Negative-pressure ventilation creates a partial vacuum
that pulls air into the house evenly through all inlets,
creating more uniform conditions in the house.
Dhia Ahmed. (2015)
TYPES OF NEGATIVE-PRESSURE
VENTILATION
MINIMUM /CROSS VENTILATION
 The goal of minimum ventilation is to bring air in evenly and
at high velocity through inlets spaced around the house above
bird level, so that cold outside air mixes with in-house air.
 This airflow pattern prevents cold outside air from dropping
onto the birds.
TRANSITIONAL VENTILATION
 The transitional ventilation mode begins whenever
temperature sensors override the minimum ventilation
timer.
 Operate when heat removal requires a higher air exchange
rate than the minimum ventilation
 Some of the tunnel fans can be used to bring large
amounts of air in through perimeter inlets, as in “hybrid”
transitional mode, without putting air directly on the
birds.
Donald, Jim. "Managing transitional ventilation." Poultry Ventilation Pointers factsheet series, Auburn University, Auburn AL
TUNNEL VENTILATION
 The fresh air is »pulled« through the house in
longitudinal direction by means of high-performance
fans. This is a so-called displacement ventilation at
minimum energy consumption.
Bucklin et.al. (2009)
MECHANICAL VENTILATION
SYSTEM IN ECH
• Control the amount of air exchange
• Have an impact on the air distribution and
mixing
Fans and
openings
• Provide supplemental heat to maintain desired
indoor temperatures during cold weather and
when chickens are too small or young
Heaters
• Needed to adjust ventilating rates,
supplemental heating rates, and the air
velocity rates
Controls
FANS
 Fans are used in mechanical ventilating systems to supply the
energy needed to exchange the desired amount of air in a poultry
house each minute
OPENINGS/ AIR INLETS
 The functions of air inlets are to provide fresh air
throughout the building, control direction of airflow,
and maintain sufficient inlet air velocity
COOLING THE HOUSE
COOLING OF THE HOUSE
.Pad –and- fan system: Exhaust fans in the house draw
incoming air through a wet pad where the evaporation of
moisture from the pad reduces the temp. of incoming air.
•Low pressure fogging system: Fogging nozzle that
operate at regular water pressure are installed
throughout the house or over the birds in the cages.
CONT….
. Fog and fan system: Here coming air is drawn through a
hood in which high pressure foggers have been installed. As
the air drawn through the fog, its temp. reduced.
. High pressure nozzel system: Fogging works best in
dry climates, and usually involves several rows of high-
pressure nozzles that release a fine mist throughout the
house. This converts the liquid phase to vapour phase..
Heaters
• Supplemental heat is usually needed in naturally ventilated
grower houses to maintain desired indoor temperatures during
cold weather.
• Different types of heaters are used for supplemental heating in
poultry houses including radiant, space, and make-up air
heaters.
HEATING SYSTEM OF ECH
• Supplemental heat is usually needed in naturally ventilated
grower houses to maintain desired indoor temperatures during
cold weather.
• Different types of heaters are used for supplemental heating in
poultry houses including radiant, space, and make-up air
heaters.
FEEDING SYSTEM IN ECH
 A feeding control system requires to know
when to turn the feeders on and off.
 Same amount of feed to be available at all
locations along the feeder.
 Feed monitoring systems are available to
measure the amount of feed consumed by bird.
DRINKING SYSTEM IN ECH
 There are 2400 nipples for 30,000 broilers which
means as there are 12.5 birds/nipple.
Carpenter et.al.1992
LIGHTING MANAGEMENT IN ECH
 A monitoring and control system
should provide scheduling of lights
 Lightning layers:
 Intensity – 0.5-1 fc
 Duration – 21-23 h (1&2 days)
-15-16 h (during laying period)
 Lightening the broilers:
 Intensity- 1-2 fc (1-3 days)
-0.5-1 fc (until processed)
 Duration – 20-23 h (1-2 days)
-18-20 h(until processed)
(Olanrewaju, H. A., et.al.
2006)
FARM EQUIPMENTS IN ECH
 Pan Feeding System
 Spark Nipple Drinking System
 Evaporative Cooling Pads
 Exhaust Fans (Box / Cone)
 Variable speed fans (or Small Exhaust Fans)
 Air Inlets (Vents)
 Controller
 Diesel/Gas heater
 Generator
COMPARATIVE EFFICIENCY OF
ECH OVER COH
 ECH maintains the uniform temperature round the clock
 In ECH per year more no. of flocks (7) are marketed as
compared to COH (4-5)
 Fast and uniform growth rate in ECH
 Better FCR in ECH
 Efficient utilization of manpower poultry farming
 Incidence of disease and mortality lower in ECH
CONCLUSIONS
 The modern trend of environmentally control houses
(ECH) in poultry production has brought a great
revolution in poultry industry in the recent years.
 ECH has solved the biggest problem for poultry
production in extreme climatic conditions around the
globe
 ECH is beneficial for commercial large poultry farms
 .
REFERENCES
 Chepete, H. Justin, et al. "Heat and moisture production of poultry and their
housing systems: Pullets and layers." ASHRAE Transactions 110.2 (2004): 286.
 Curi, Thayla Morandi Ridolfi de Carvalho, et al. "Positioning of sensors for
control of ventilation systems in broiler houses: a case study." Scientia
Agricola 74.2 (2017): 101-109.
 Carpenter, G. H., et al. "Effects of two nipple drinker types with different flow
rates on the productive performance of broiler chickens during summerlike
growing conditions." Poultry science 71.9 (1992): 1450-1456.
 Rodriguez, Rafael M. Experimental Evaluation of Cooling Effectiveness and
Water Conservation in a Poultry House Using Flow Blurring Atomizers. Diss.
University of South Florida, 2017.
 Xin, Hongwei, et al. "Temperature and humidity profiles of broiler houses with
experimental conventional and tunnel ventilation systems." Applied Engineering
in Agriculture 10.4 (1994): 535-542
CONT…
 Whittow, G. C. "Regulation of body temperature." Avian physiology. Springer, New
York, NY, 1986. 221-252.
 Krevinghaus, Robert E., et al. "Method and apparatus for controlling temperature
within poultry houses and the like." U.S. Patent No. 5,492,082. 20 Feb. 1996.
 Timmons, Michael B. "Environmental control system for poultry houses." U.S. Patent
No. 4,700,887. 20 Oct. 1987. Sutton Jr, James Alton. "Ventilation system for poultry or
livestock house." U.S. Patent No. 4,113,175. 12 Sep. 1978.
 Krevinghaus, Robert E., et al. "Method and apparatus for controlling temperature
within poultry houses and the like." U.S. Patent No. 5,492,082. 20 Feb. 1996.
 Carey, Richard A., Marlon M. Moses, and Wayne DR Daley. "Poultry environmental
control systems and methods." U.S. Patent No. 5,407,129. 18 Apr. 1995.
 Hui, Xue, et al. "New control strategy against temperature sudden-drop in the initial
stage of pad cooling process in poultry houses." International Journal of Agricultural
and Biological Engineering 11.1 (2018): 66.
Environmentally Controlled House   in Poultry Production

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Environmentally Controlled House in Poultry Production

  • 1. Environmentally Controlled House (ECH) in Poultry Production Presented By- Dr. Rajesh K. Yadav MVSc. Scholar ( DEPARTMENT OF LPM )
  • 2. FACTORS ASSOCIATED WITH PRODUCTION Poultry production Genetic Nutrition Environment
  • 3. ENVIRONMENT Environment Internal environment External environmen t  The environment has a great bearing on flock performance and profitability. • The basic environment consists of feed, lighting, air, temperature, humidity, pathogen concentration , ammonia, water, and litter quality.
  • 4. BIRDS ARE HOMEOTHERMIC  Birds regulate body temperature by- Feathers Air sacs Panting
  • 5. • Thermoneutral zone is a range of temperatures at which an animal does not have to actively regulate body temperature. • The poultry thermal comfort zone, or thermoneutrality, depends on species and age, with younger birds responding better to warmer temperatures. • Poultry feed conversion deteriorates when temperature outside the recommended comfort zone. • Bird produce heat that must be lost to the environment to maintain constant body temperatures.
  • 6.
  • 8. ENVIRONMENT- CONTROLLED HOUSE Environment controlled house is closed house in which ventilation, temperature, humidity and light are controlled for the optimum requirement of birds. Automatic feeding and drinking system. Longitudinal axis: East to West Width of house: 40-50 feet
  • 9. STANDARD TEMPERATURE AND RELATIVE HUMIDITY IN ECH First Day 1st week 2nd week 3rd week 4th week 32-34°C 30°C 26°C 22°C 20°C The ideal relative humidity for poultry is 60-80%. The recommended temperatures are: The ideal air Composition are: CO CO2 NH3 H2S SO2 0 <2500 ppm = 0.25 VOL% <25 ppm = 0.0025 VOL% 0 0
  • 10. CONTROL OVER MICRO- ENVIRONMENT Control over micro environment can be achieved by By completely eliminating macro environment contact with the house. This can be achieved only by completely enclosed from outside inclimental weather conditions. Hence environment inside house is in our control, hence this is when the concept has arisen.
  • 11. VENTILATION Moving FRESH AIR INTO a house and moving STALE AIR OUT of the house Sending UNWANTED heat, EXCESS moisture & Ammonia OUT of the house Limiting the buildup of HARMFUL GASES Providing OXYGEN for respiration
  • 12. TYPES OF VENTILATION Ventilation Exhaust/negative pressure ventilation Pressurised/positive pressure ventilation
  • 13. NEGATIVE-PRESSURE VENTILATION  Negative-pressure ventilation creates a partial vacuum that pulls air into the house evenly through all inlets, creating more uniform conditions in the house. Dhia Ahmed. (2015)
  • 15. MINIMUM /CROSS VENTILATION  The goal of minimum ventilation is to bring air in evenly and at high velocity through inlets spaced around the house above bird level, so that cold outside air mixes with in-house air.  This airflow pattern prevents cold outside air from dropping onto the birds.
  • 16. TRANSITIONAL VENTILATION  The transitional ventilation mode begins whenever temperature sensors override the minimum ventilation timer.  Operate when heat removal requires a higher air exchange rate than the minimum ventilation  Some of the tunnel fans can be used to bring large amounts of air in through perimeter inlets, as in “hybrid” transitional mode, without putting air directly on the birds. Donald, Jim. "Managing transitional ventilation." Poultry Ventilation Pointers factsheet series, Auburn University, Auburn AL
  • 17. TUNNEL VENTILATION  The fresh air is »pulled« through the house in longitudinal direction by means of high-performance fans. This is a so-called displacement ventilation at minimum energy consumption. Bucklin et.al. (2009)
  • 18. MECHANICAL VENTILATION SYSTEM IN ECH • Control the amount of air exchange • Have an impact on the air distribution and mixing Fans and openings • Provide supplemental heat to maintain desired indoor temperatures during cold weather and when chickens are too small or young Heaters • Needed to adjust ventilating rates, supplemental heating rates, and the air velocity rates Controls
  • 19. FANS  Fans are used in mechanical ventilating systems to supply the energy needed to exchange the desired amount of air in a poultry house each minute
  • 20. OPENINGS/ AIR INLETS  The functions of air inlets are to provide fresh air throughout the building, control direction of airflow, and maintain sufficient inlet air velocity
  • 22. COOLING OF THE HOUSE .Pad –and- fan system: Exhaust fans in the house draw incoming air through a wet pad where the evaporation of moisture from the pad reduces the temp. of incoming air. •Low pressure fogging system: Fogging nozzle that operate at regular water pressure are installed throughout the house or over the birds in the cages.
  • 23. CONT…. . Fog and fan system: Here coming air is drawn through a hood in which high pressure foggers have been installed. As the air drawn through the fog, its temp. reduced. . High pressure nozzel system: Fogging works best in dry climates, and usually involves several rows of high- pressure nozzles that release a fine mist throughout the house. This converts the liquid phase to vapour phase..
  • 24. Heaters • Supplemental heat is usually needed in naturally ventilated grower houses to maintain desired indoor temperatures during cold weather. • Different types of heaters are used for supplemental heating in poultry houses including radiant, space, and make-up air heaters. HEATING SYSTEM OF ECH • Supplemental heat is usually needed in naturally ventilated grower houses to maintain desired indoor temperatures during cold weather. • Different types of heaters are used for supplemental heating in poultry houses including radiant, space, and make-up air heaters.
  • 25. FEEDING SYSTEM IN ECH  A feeding control system requires to know when to turn the feeders on and off.  Same amount of feed to be available at all locations along the feeder.  Feed monitoring systems are available to measure the amount of feed consumed by bird.
  • 26. DRINKING SYSTEM IN ECH  There are 2400 nipples for 30,000 broilers which means as there are 12.5 birds/nipple. Carpenter et.al.1992
  • 27. LIGHTING MANAGEMENT IN ECH  A monitoring and control system should provide scheduling of lights  Lightning layers:  Intensity – 0.5-1 fc  Duration – 21-23 h (1&2 days) -15-16 h (during laying period)  Lightening the broilers:  Intensity- 1-2 fc (1-3 days) -0.5-1 fc (until processed)  Duration – 20-23 h (1-2 days) -18-20 h(until processed) (Olanrewaju, H. A., et.al. 2006)
  • 28. FARM EQUIPMENTS IN ECH  Pan Feeding System  Spark Nipple Drinking System  Evaporative Cooling Pads  Exhaust Fans (Box / Cone)  Variable speed fans (or Small Exhaust Fans)  Air Inlets (Vents)  Controller  Diesel/Gas heater  Generator
  • 29. COMPARATIVE EFFICIENCY OF ECH OVER COH  ECH maintains the uniform temperature round the clock  In ECH per year more no. of flocks (7) are marketed as compared to COH (4-5)  Fast and uniform growth rate in ECH  Better FCR in ECH  Efficient utilization of manpower poultry farming  Incidence of disease and mortality lower in ECH
  • 30. CONCLUSIONS  The modern trend of environmentally control houses (ECH) in poultry production has brought a great revolution in poultry industry in the recent years.  ECH has solved the biggest problem for poultry production in extreme climatic conditions around the globe  ECH is beneficial for commercial large poultry farms
  • 31.  . REFERENCES  Chepete, H. Justin, et al. "Heat and moisture production of poultry and their housing systems: Pullets and layers." ASHRAE Transactions 110.2 (2004): 286.  Curi, Thayla Morandi Ridolfi de Carvalho, et al. "Positioning of sensors for control of ventilation systems in broiler houses: a case study." Scientia Agricola 74.2 (2017): 101-109.  Carpenter, G. H., et al. "Effects of two nipple drinker types with different flow rates on the productive performance of broiler chickens during summerlike growing conditions." Poultry science 71.9 (1992): 1450-1456.  Rodriguez, Rafael M. Experimental Evaluation of Cooling Effectiveness and Water Conservation in a Poultry House Using Flow Blurring Atomizers. Diss. University of South Florida, 2017.  Xin, Hongwei, et al. "Temperature and humidity profiles of broiler houses with experimental conventional and tunnel ventilation systems." Applied Engineering in Agriculture 10.4 (1994): 535-542
  • 32. CONT…  Whittow, G. C. "Regulation of body temperature." Avian physiology. Springer, New York, NY, 1986. 221-252.  Krevinghaus, Robert E., et al. "Method and apparatus for controlling temperature within poultry houses and the like." U.S. Patent No. 5,492,082. 20 Feb. 1996.  Timmons, Michael B. "Environmental control system for poultry houses." U.S. Patent No. 4,700,887. 20 Oct. 1987. Sutton Jr, James Alton. "Ventilation system for poultry or livestock house." U.S. Patent No. 4,113,175. 12 Sep. 1978.  Krevinghaus, Robert E., et al. "Method and apparatus for controlling temperature within poultry houses and the like." U.S. Patent No. 5,492,082. 20 Feb. 1996.  Carey, Richard A., Marlon M. Moses, and Wayne DR Daley. "Poultry environmental control systems and methods." U.S. Patent No. 5,407,129. 18 Apr. 1995.  Hui, Xue, et al. "New control strategy against temperature sudden-drop in the initial stage of pad cooling process in poultry houses." International Journal of Agricultural and Biological Engineering 11.1 (2018): 66.