PROFIBUS, the world's most successful fieldbus: easy, flexible, consistent. PROFINET, the leading Industrial Ethernet Standard: open, versatile, safe

1. Manchester, 30th March 2017
Practical Aspects of PROFIBUS and
PROFINET in Process
Unrestricted

2. 2PROFIBUS UK 2Practical Aspects of PROFIBUS and PROFINET in Process © 2017
PI’s Technologies
PROFIBUS
the world's most successful fieldbus
easy, flexible, consistent
PROFINET
the leading Industrial Ethernet Standard
open, versatile, safe
IO-Link
the new standard in the lower field level
Universal, smart, easy

3. 3PROFIBUS UK 3Practical Aspects of PROFIBUS and PROFINET in Process © 2017
Example of a single-lined headline
Organization Technologies
Fieldbus Ethernet
Regional
PI Associations
PI Competence
Center
PI
Training Center
PI
Test Labs
More than 1,400 member companies world wide!
WGs
PI (PROFIBUS & PROFINET International)
Sensors & Actuators
Proxy
Technology

4. 4PROFIBUS UK 4Practical Aspects of PROFIBUS and PROFINET in Process © 2017
Support
Marketing Brochures
System Descriptions
Guidelines
Trainings
...
www.allthingsprofinet.com
or www.profinet.com

5. 5PROFIBUS UK 5Practical Aspects of PROFIBUS and PROFINET in Process © 2017
Profibus & Profinet International
27 Regional PI Associations (RPA)
54 PI Competence Center (PICC)
28 PI Training Center (PITC)
10 PI Test Labs (PITL)
PI Marketing PI Technical Support

6. 6PROFIBUS UK 6Practical Aspects of PROFIBUS and PROFINET in Process © 2017
Worldwide Support
PI-worldwide support
of more than
1,400 member
companies

7. 7PROFIBUS UK 7Practical Aspects of PROFIBUS and PROFINET in Process © 2017
PI is supported by over 1400 Members
…and many more...

8. 8PROFIBUS UK 8Practical Aspects of PROFIBUS and PROFINET in Process © 2017
PI UK User Membership Benefits
User Membership £600 + VAT
•For Users of PROFIBUS, PROFINET and IO-Link
Access to free advice from Pool of Experts
Discount on training and consultancy services
Access to Members' Forum
Discount on PROFIBUS publications
Participate in specification development
Free admission to Member-only seminars
Host member meetings to update own staff on
technology and products
Free download of specifications and
software worth £1000s
Regular updates on technology and events
Opportunity to join UK Steering Committee
Nominate staff member(s) to join UK Pool
of Experts (subject to meeting criteria)
Present papers at our workshops and
seminars

9. 9PROFIBUS UK 9Practical Aspects of PROFIBUS and PROFINET in Process © 2017
PI UK Member Benefits
Supplier Member £1000 + VAT
•For distributors, integrators, consultants and trainers.
•All the User benefits plus:
Free publicity in PROFInews and PROFINEWS UK
Become an Accredited PROFIBUS or PROFINET
Company (subject to meeting criteria)
Exhibit products at our workshops and seminars
(small charge applies)
Exhibit on PI’s stand at German
tradeshows (additional charge
applies)
Use of marketing materials and logos
Advertising opportunities on PI Web
site

10. 10PROFIBUS UK 10Practical Aspects of PROFIBUS and PROFINET in Process © 2017
PI UK Member Benefits
Vendor Member £2100 + VAT
•For distributors and manufacturers.
•All the above benefits plus:
List your products and services on PI Website
Link to or publish your GSD files for download
from the Web
Use of PROFIBUS logo on certified equipment
Free download of specifications and software
worth £1000s
Free or discounted certification of tested
PROFIBUS and PROFINET products
Discount on assignment of Ident Numbers
Hotlink from our website to yours
Sales leads
Free use of PI’s Patented Technology

11. 11PROFIBUS UK 11Practical Aspects of PROFIBUS and PROFINET in Process © 2017
PI UK Member Benefits
Senior Member £2600 + VAT
•For companies that wish to play a very active role.
•All of the above benefits plus:
Seat on UK Steering Committee
Company logo on PROFIBUS UK letterhead
Free banner advert on UK section of PI Web site
“Featured Company” status on UK section of PI
Website
Listing as “Sponsor” on the UK website
Listing as “Sponsor” on our monthly
newsletter
Contributor access to UK website to
submit own PB/PN/IO-Link news
Can host PI UK seminars
Free pullup space at our events
(subject to availability)

12. 12PROFIBUS UK 12Practical Aspects of PROFIBUS and PROFINET in Process © 2017
PI’s Global Network
Regional
Operations27Competence
Center54Training
Center28Test
Labs10
Over
7000
Certified
Engineers/Installers
listed on our website!

13. 13PROFIBUS UK 13Practical Aspects of PROFIBUS and PROFINET in Process © 2017
Training for Career Advancement
Training is available in a range of areas to upgrade your skills including:
Certified PROFIBUS or PROFINET Engineer – combining installation, commissioning
and engineering
Certified PROFIBUS or PROFINET Installer Courses
Certified PROFIBUS System Design Course
PROFIBUS Commissioning and Maintenance Courses
PROFINET Developer Course
Training provided by our 2 PITCs, MMU and VTC in scheduled courses or on your
company premises.

14. 14PROFIBUS UK 14Practical Aspects of PROFIBUS and PROFINET in Process © 2017
Training for Career Advancement
PROFIBUS and PROFINET training is offered through:
PI Competence Centre
- Manchester Metropolitan University in Manchester
or a location of your choice
(http://www.sci-eng.mmu.ac.uk/ascent/)
PI Training Centre
- Verwer Training & Consultancy Ltd
(http://verwertraining.com/)
For course schedule see : http://www.profibus.com/pi-organization/regional-pi-associations/united-
kingdom/training/

15. 15PROFIBUS UK 15Practical Aspects of PROFIBUS and PROFINET in Process © 2017
PROFIBUS
PROFIBUS –
worldwide leading with the most products in the most
important industries

16. 16PROFIBUS UK 16
PROFIBUS
Practical Aspects of PROFIBUS and PROFINET in Process © 2017
What is PROFIBUS?
Fieldbus-basedautomationstandard
PROFIBUS is the fieldbus-based automation standard
of PROFIBUS & PROFINET International (PI), the largest automation
community in the world.
PROFIBUS links controllers or control systems to several decentralized
field devices (sensors and actuators) via a
single cable.
Field devices
Controller or
Control system

17. 17PROFIBUS UK 17Practical Aspects of PROFIBUS and PROFINET in Process © 2017
What is PROFIBUS?
PA Devices
(and others)
Process
Automation
Ex / non -Ex areas
Factory
Automation
Safety
Application
MBP / MBP -IS
RS 485 / 485 -IS
Motion
Control
PROFIBUS PA PROFIBUS DP PROFIdrive Safety
e.g.
Ident Systems
PROFIdrive PROFIsafe
PROFIBUS
DP
PROFIBUS
DP
PROFIBUS
DP
PROFIBUS
DP
RS 485 RS 485
RS 485
MBP -IS
Application
Profile
Tansmission
Technology
Market
Segment
Communication
Technology
PROFIBUS
Solution
(Common term)
PA Devices
(and others)
Process
Automation
Ex / non -Ex areas
Factory
Automation
Safety
Application
MBP / MBP -IS
RS 485 / 485 -IS
Motion
Control
PROFIBUS PA PROFIBUS DP PROFIdrive Safety
e.g.
Ident Systems
PROFIdrive PROFIsafe
PROFIBUS
DP
PROFIBUS
DP
PROFIBUS
DP
PROFIBUS
DP
RS 485 RS 485
RS 485
MBP -IS
Application
Profile
Transmission
Technology
Market
Segment
Communication
Technology
PROFIBUS
Solution
(Common term)
PROFIBUS solutions for various industry sectors

18. 18PROFIBUS UK 18Practical Aspects of PROFIBUS and PROFINET in Process © 2017
PROFIBUS Key Applications
 Vehicle
manufacture
 Bottling plants
 Warehousing
systems
 Switchgear
 Hollow glass
production
 Vehicle
assembly
 Machine tool
building
 Chemical
industry
 Petrochemical
industry
 Paper and
textile industry
 Foodstuffs
 Power stations
 Sewage plants
 Machine tools
 Packaging
machines
 Pressing plants
 Paper production
Factory
automation
Process
automation
Drive
technology
Safety
applications

19. 19PROFIBUS UK 19Practical Aspects of PROFIBUS and PROFINET in Process © 2017
PROFIBUS

20. 20PROFIBUS UK 20PROFIBUS Nutzerorganisation e.V. (PNO)Veranstaltungsname editierbar © 2017
PROFIBUS Nodes
2.8
2.4

21. 21PROFIBUS UK 21PROFIBUS Nutzerorganisation e.V. (PNO)Veranstaltungsname editierbar © 2017
PROFIBUS PA Nodes

22. 22PROFIBUS UK 22Practical Aspects of PROFIBUS and PROFINET in Process © 2017
PROFINET
PROFINET –
the most products for all industries

23. 23PROFIBUS UK 23Practical Aspects of PROFIBUS and PROFINET in Process © 2017
PROFINET for all Applications
Factory
Automation
Motion
Control
Process
Automation
PROFINET
Globally established in factory automation and drive engineering
Already used in process automation for in/outbound
Standardization activities for the primary process are complete
One system for all applications

24. 24PROFIBUS UK 24Practical Aspects of PROFIBUS and PROFINET in Process © 2017
PROFINET - Best of both worlds
User requirements
• Innovative concepts for machines
and plants
• Low costs with optimum utilization
of resources
• Increased productivity with
excellent production quality
PROFINET
Network standard Ethernet
High transmission rate
Wireless
Flexible topologies
Fieldbus standard PROFIBUS
Fast IO communication
Safety
Diagnostics

25. 25PROFIBUS UK 25Practical Aspects of PROFIBUS and PROFINET in Process © 2017
Use your DP know-how to use PN
DP-Master DP-Master Class
2
DP-Slave
PB Address
1..127
PROFIBUS DP /
RS 485
IO-Controller IO-Supervisor
IO-Device
Device Name
Conveyor XY
PROFINET IO /
Ind. Ethernet

26. 26PROFIBUS UK 26Practical Aspects of PROFIBUS and PROFINET in Process © 2017
How PROFINET works
Real-time and Standard TCP/IP – all over one cable
IO Device
Topology with PROFINET
HMIPG/PC IO Controller
IO DeviceDrive
Motion
Control
Access Points
Web/TCP/IP
Diagnostics
IWLAN

27. 27PROFIBUS UK 27Practical Aspects of PROFIBUS and PROFINET in Process © 2017
PROFINET Highlights
Performance
• Fast and isochronous
• Open & unrestricted TCP/IP communication
31.25 µs cycle
time
Energy management
• PROFIenergy - Energy saving in pauses
• Standardized switch-off of unneeded loads
60% energy
saving
Diagnostics
• Clearly structured plant overview and
fast error localization
• Easy access to detailed diagnostics
30% faster error
localization

28. 28PROFIBUS UK 28Practical Aspects of PROFIBUS and PROFINET in Process © 2017
PROFINET Highlights
Security
• Cell protection
• Robust field devices
Safety
Safety
• PROFIsafe - proven safety solution
• Safety, I/O, and standard data on one cable
Proven a million
times over
Wireless
• Greater flexibility and mobility for I/O,
safety, commissioning, diagnostics
New plant
concepts

29. 29PROFIBUS UK 29Practical Aspects of PROFIBUS and PROFINET in Process © 2017
PROFINET Nodes

30. 30PROFIBUS UK 30PROFIBUS Nutzerorganisation e.V. (PNO)Veranstaltungsname editierbar © 2017
PROFINET Nodes
3.0
3.6

31. 31PROFIBUS UK 31PROFIBUS Nutzerorganisation e.V. (PNO)Veranstaltungsname editierbar © 2017
PROFIsafe Nodes
1.3
1.55

32. 32PROFIBUS UK 32PROFIBUS Nutzerorganisation e.V. (PNO)Veranstaltungsname editierbar © 2017
IO-Link Nodes
1.41
1.7

33. 33PROFIBUS UK 33PROFIBUS Nutzerorganisation e.V. (PNO)Veranstaltungsname editierbar © 2017
PROFINET/PROFIBUS

34. 34PROFIBUS UK 34Practical Aspects of PROFIBUS and PROFINET in Process © 2017
Trends in Automation
Trend from central control structures to
distributed local units
Use of Ethernet in all automation levels
Intensified employment of open
IT-standards in industrial automation
IT and automation world grow together
and closer
Constant pressure for cost reduction
and energy management

35. 35PROFIBUS UK 35Practical Aspects of PROFIBUS and PROFINET in Process © 2017
Process Industries need to be more flexible, faster
to market , with improved productivity
• From idea to
production
• Ramp-up of plant
Time to market
• Individualized
products / quantities
• Different feedstock
Flexibility
• Demanded product /
quantity
• Increased
productivity
Output
• Resource efficiency
• Operational
excellence
Costs
• Long plant lifecycles (> 40 years) with highly fragmented data landscape
• Continuous, safe and reliable operations
• Need to address different feedstock, markets and quantities
• Lack of operators and “digital natives” as next generation
Process Industries  Key drivers and specifics

36. 36PROFIBUS UK 36Practical Aspects of PROFIBUS and PROFINET in Process © 2017
Today with PROFIBUS DP and PA
Operator Engineering
Controller
Industrial
Ethernet
Plant Access
Point
Traditional
I/O
PROFIBUS PA
Field Device
PROFIBUS DP
Field Device
MCC
PROFIBUS PA
Plant Asset
Management
Remote I/O
1 MCC: Motor Control Center
Link/Coupler

37. 37PROFIBUS UK 37Practical Aspects of PROFIBUS and PROFINET in Process © 2017
Tomorrow with PROFINET and PROFIBUS PA
Operator Engineering
Controller
Industrial Ethernet
Plant Access
Point
PROFIBUS PA
Plant Asset
Management
ProxyRemote I/O Switch
PROFINET

38. 38PROFIBUS UK 38Practical Aspects of PROFIBUS and PROFINET in Process © 2017
Day after tomorrow with PN down to the field level
Oil & GasChemicals Power & Energy
Primaries &
Metals
?
«In pure Process-Applications
there are explicit requirements
to fulfill»
Requirements
• Communication and powering of the PN field device over two wires
• Long cable length
• Applicable in hazardous area
• High availability & Ease of Use
„2-wire“ PROFINET Field
Device for hazardous area

39. 39PROFIBUS UK 39Practical Aspects of PROFIBUS and PROFINET in Process © 2017
Trend in Process Automation
There is a constant growing interest of the Process Automation
market on a standardized Ethernet based solution…
Our Vision: PROFINET -
The solution platform of the Process
Automation, right down to the field level