1. Résumé
Updated on : 23 Apr ’16
Page 1 of 8
Prashant R. Vispute (+91-712967067)
Industrial Automation - System Analyst
Current Employer : Fox Solutions, Nashik, India
Date of Joining : 10th
March 2005
Designation : Asst. Manager - Projects
Total Experience : 11 yrs
Current CTC : 9.96 (Salary) + 2.49(Incentives) LPA
Expected CTC : NNEGOTIABLEEGOTIABLE
Technical / Domain Expertise Areas:
• PLC and SCADA based application development.
• SCADA as OPC server.
• Commissioning of Process Plants using PLC, DRIVES and SCADA.
• SCADA like Simatic WinCC, Protool.
• Instrumentation System Detailing & Design, Configuration of Siemens
Automation Systems.
• Recipe and Reports development using SQL database for SCADA
(WinCC).
• DCS programming (Siemens PCS-7)
• C, VB and Assembly based application development.
• Product Base Development (FOX-ECOS) for Automobile industry
Languages:
• C, C++, VB, ORACLE 8i VB.NET.
Automation Products:
• PLC: Simatic S7-400,S7-300R, S7-300, S7-200, S5 series
• SCADA/HMI: Simatic WinCC, ProTool, Ops, TPs.
• Software’s: Simatic Manager Step7, Microwin, Step5, PCS7
• Communication Networks: Profibus DP, PPI / MPI, Ethernet, ASI,
Modbus, AS511 for S5
• Special Modules: Function modules PID.
• Drives: Siemens Ac drives.
Tools:
• Network & Protocol Sniffers like Modscan, Modview.
• OPC Server.
Scripts:
• C & VB Scripting for SCADA.
Databases:
• Recipe and reports archiving in SCADA (WinCC).
• SQL database handling for SCADA (WinCC).
Protocols:
• Modbus RTU / ASCII / TCP (Master & Slave)
• Profibus.
• Ethernet.
2. Résumé
Updated on : 23 Apr ’16
Page 2 of 8
• ASI.
• MPI/PPI.
Platforms:
• Windows 95.
• Windows NT 4.0.
• Windows 2000
• Windows XP
• WIndows 7 (Professional & Ultimate)
Current Role Description • Team handling and building
• Project Execution, Software Development and Commissioning
• Project management
• Cost monitoring
Employment Summary
Dates Organization Role
10th
March 2005
onwards
Fox Solutions, Nashik • PLC and SCADA based application
development.
• Engineering and commissioning of
Process Plants using PLC, DRIVES and
SCADA.
• Worked on SCADA like Simatic WinCC,
Protool.
• Instrumentation System Detailing &
Design, Configuration of Siemens
Automation Systems.
• Recipe and Reports development using
SQL database for SCADA (WinCC).
• C, VB based application development.
• Attending Trouble-shooting calls
• Imparting Training on PLC, DRIVES &
SCADA.
• Carrying out thorough Documentation of
Engineering details related to the
project.
Education Summary
Degree and Date Institute Major and Specialization
B.Sc. May 2002 North-Maharashtra University Electronics
M.Sc. May 2004 University of Pune Instrumentation
3. Résumé
Updated on : 23 Apr ’16
Page 3 of 8
Experience Profile
Key Projects
Project Role Project Highlights
Galactic Malaysia/Barry callebout PCS7 Batch support Product: Chocolate plant
Process:This has chocolate plant install with
PCS7 Batch and Server client architecture
System :PCS7 V6.1 + PCS7 Batch + Server
client
Asian paints Patancheru Lead-PCS7 Batch development
and support
Product: Paints
Process:This has paint plant install with PCS7
Batch and Server client architecture. We have
added EMA and HEMA in resin house plant
System :PCS7 V6.1 + PCS7 Batch + Server
client
Unilever plant Lead-PCS7 Batch development Product: Personal care liquids
Process:This has personel care plant install
with PCS7 Batch and Server client
architecture. The ultimate scheme of PCS7
with EM concept and phase driving EM and EM
driving devices.
System :PCS7 V8.1 SP1+ PCS7 Batch +
Server client
FFE Minerals/KCM PLC-Zambia Developer & Commissioning Product: Mining
Process:This has copper recovery process
from raw ore from the mine.
The sections automated include
• 351 Grinding Stream
• The project involves software
development and commissioning of PCS7
based Distributed Control System with
SCADA stations
System :PCS7 V6.1
Reliance Life Science. Mumbai Project Leader & Developer Product: Pharma
Process:The project involves software
development and commissioning of PCS7
based Distributed Control System with SCADA
stations
IgG Section development
Commissioning-IgG & Albumin
Development & Commissioning
Support-COHN
System :PCS7 V6.1
CIMA Bahau,Malaysia Leader – Software Developer
and Commissioning
Product: CEMENT
Process: This project is for Packing of
Cement in Cement Plant. The system is
migrated from old CEMAT V4.0 S5 based
system to PCS7 V8 CEMAT V8 system.
The system is divided in two parts viz. Cement
bag packing and Cement Bulk loading.
System :PCS7 V8 CEMAT V8 with IPC 547D
and Interfacing on Ethernet with other section
controllers
Job: Software Development & Commissioning.
Sharjah Cement Factory, Sharjah
UAE
Leader – Software Developer
and Commissioning
Product: CEMENT
Process: This project is for addition of two
bucket elevator and supporting auxiliaries in
Raw Mill and Kiln feed section. These bucket
elevators were alternatives for existing Air Lift.
The program modification done in old CEMAT
4. Résumé
Updated on : 23 Apr ’16
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V4.11 S7 based system.
System :CEMAT V4.11 and S7-400
Job: Software Development & Commissioning.
Dumex Dairy – Jagraon Punjab Project Leader & Developer Product: Milk and Powder
Process:This is a major integrated dairy
automation and SCADA project covering all
sections of the dairy. The dairy is the biggest
in India. The project size in terms of software
development & commissioning effort is 2
engineer months
The sections automated include
• CIP selection logic .
• I/o’s on Profibus, Asi with PA devices.
The project involves the hardware
engineering, software development and
commissioning of PCS7 based Distributed
Control System with SCADA stations.
SCADA with alarms, events and Tag
archive, Trends and data interface
for MIS.
System :PCS7 V6.1
Vasudhara Dairy – Boisar Project Leader & Developer Product: Dairy Products
Process: CIP (Cleaning in Process) &
Rinse Milk recovery
System: Simatic PCS-7 distributed
Control System with Profibus remote
I/Os, Profibus PA field instruments
Job: This is a major integrated dairy.
This project was for automation of the
CIP for the entire plant and all
automation for the Rinse Milk Recovery
Section. It involved
CIP logic
Rinse Milk Recovery Section Logic
SCADA with alarms, events and Tag
archive, Trends and data interface
for MIS.
Recipe management
Ambuja Cement - Ropar Project Leader & Developer Product: Cement
Process: Energy Monitoring
System: Simatic S7-300, WinCC SCADA,
Merlin Gerin & ABB meters on Modbus
RTU
Job: Development & commissioning of
Energy Monitoring System for MVSB-1 &
3 HT & LT panels. Report development
for the same.
The Simatic S7-300 PLC is used to
connect to various meters in the plant
over Modbus RTU. The acquired data is
used to generate Alarms and MIS
Reports.
Ambuja Cement - Raipur Project Leader & Developer Product: Cement
Process: Energy Monitoring
System: Simatic S7-300, WinCC SCADA,
Merlin Gerin & ABB meters on Modbus
5. Résumé
Updated on : 23 Apr ’16
Page 5 of 8
RTU
Job: Report Development &
commissioning support of Energy
Monitoring System for MVSB-1 & 3 HT &
LT panels.
The Simatic S7-300 PLC is used to
connect to various meters in the plant
over Modbus RTU. The acquired data is
used to generate Alarms and MIS
Reports.
Everest - Kolkota Team Member for MIS
Report Developer &
Support for Commissioning
Product: Cement Roofing Products
Process: Raw Material Preparation
System: Simatic S7-300, Siwarex
weighing/batching, WinCC SCADA, Drives
Job: Automation of raw material
preparation plant. RMP uses weighing
and batching to mix various ingredients
in mixing and intermediate tanks to
create a batch. Batch preparation is
controlled by Recipe management on the
SCADA.
The SCADA also generates the required
MIS reports.
Everest - Katni Project Leader &
Developer for MIS
Product: Cement Roofing Products
Process: Raw Material Preparation
System: Simatic S5-135U,
weighing/batching, WinCC SCADA,
Drives
Job: Automation of raw material
preparation plant. RMP uses
weighing and batching to mix various
ingredients in mixing and
intermediate tanks to create a batch.
Batch preparation is controlled by
Recipe management on the SCADA.
The SCADA also generates the
required MIS reports.
This project used existing Simatic
S5-135 U hardware. A new SCADA
WinCC was implemented and new
application software was developed
for the S5-135U
Sterlite Industries -
Chinchpada
Project Leader &
Developer
Product: Copper Purification
Process: Purification of Copper
through various processes.
System: WinCC SCADA and
networking implemented for existing
mix of process PLCs and HMIs.
Job: Existing plant PLCs were
networked over Profibus / Ethernet
6. Résumé
Updated on : 23 Apr ’16
Page 6 of 8
to bring all SCADA functions to a
centralized WinCC. OPC server was
used to provide connectivity to
Rockwel PLC / HMI. The PLCs
connected are Simatic S7-400, S7-
300, S5-135U, Rockwel RSView.
WinCC software developed to get
required MIS and reports.
Sterlite Industries - Piparia
Silvassa
Project Leader &
Developer
Product: Copper Purification
Process: Purification of Copper
through various processes.
System: Migration of XYCOM SCADA
cum controller to WinCC.
Job: Software development to
replace existing XYCOM SCADA to
Wincc SCADA for AUTO CO
Automation Project
Modifications in Siemens S5-115
U system
Remote I/os on Profibus-IM308C
WinCC-Communication On AS511
TTY Link.
JWS SSB Pump House-Rajkot Project Leader & Developer Product: Water
Process: Water pumping Station.
System: Simatic S7-300R, WinCC
HMI, Modbus interface to
temperature scanners.
Job: Software development &
commissioning for Pump house
automation. HMI used is WinCC. Reports
and MIS functions provided. Modbus
communication with S7-300
implemented.
KBK Chem- Project for
Malaysia
Team member
Reports using SQL, VB
script in WinCC
Product: Ethanol Plant
Process: Ethanol distillation plant.
System: Simatic S7-300, WinCC
SCADA
Job: Software Development and
commissioning for Ethanol plant.
Logic generation using S7
Visualization on WinCC
Report generation was done
using SQL as back end.
Std Wincc reports front end was
used.
VB scripts, free Query struct was
provided for report selection and
display of reports.
7. Résumé
Updated on : 23 Apr ’16
Page 3 of 8
Experience Profile
Key Projects
Project Role Project Highlights
Galactic Malaysia/Barry callebout PCS7 Batch support Product: Chocolate plant
Process:This has chocolate plant install with
PCS7 Batch and Server client architecture
System :PCS7 V6.1 + PCS7 Batch + Server
client
Asian paints Patancheru Lead-PCS7 Batch development
and support
Product: Paints
Process:This has paint plant install with PCS7
Batch and Server client architecture. We have
added EMA and HEMA in resin house plant
System :PCS7 V6.1 + PCS7 Batch + Server
client
Unilever plant Lead-PCS7 Batch development Product: Personal care liquids
Process:This has personel care plant install
with PCS7 Batch and Server client
architecture. The ultimate scheme of PCS7
with EM concept and phase driving EM and EM
driving devices.
System :PCS7 V8.1 SP1+ PCS7 Batch +
Server client
FFE Minerals/KCM PLC-Zambia Developer & Commissioning Product: Mining
Process:This has copper recovery process
from raw ore from the mine.
The sections automated include
• 351 Grinding Stream
• The project involves software
development and commissioning of PCS7
based Distributed Control System with
SCADA stations
System :PCS7 V6.1
Reliance Life Science. Mumbai Project Leader & Developer Product: Pharma
Process:The project involves software
development and commissioning of PCS7
based Distributed Control System with SCADA
stations
IgG Section development
Commissioning-IgG & Albumin
Development & Commissioning
Support-COHN
System :PCS7 V6.1
CIMA Bahau,Malaysia Leader – Software Developer
and Commissioning
Product: CEMENT
Process: This project is for Packing of
Cement in Cement Plant. The system is
migrated from old CEMAT V4.0 S5 based
system to PCS7 V8 CEMAT V8 system.
The system is divided in two parts viz. Cement
bag packing and Cement Bulk loading.
System :PCS7 V8 CEMAT V8 with IPC 547D
and Interfacing on Ethernet with other section
controllers
Job: Software Development & Commissioning.
Sharjah Cement Factory, Sharjah
UAE
Leader – Software Developer
and Commissioning
Product: CEMENT
Process: This project is for addition of two
bucket elevator and supporting auxiliaries in
Raw Mill and Kiln feed section. These bucket
elevators were alternatives for existing Air Lift.
The program modification done in old CEMAT
8. Résumé
Updated on : 23 Apr ’16
Page 8 of 8
Affiliations
Personal Details
Date of Birth 19 Aug 1982
Sex Male
Nationality Indian
Marital Status Married
Date of joining FOX 10th
March 2005
Designation / Grade Assit. Manager / MG1
Location Nashik
Passport Number Z3270589
Place of Issue Thane
Date of Issue 16 Jul 2015
Valid up to 15 Jul 2025
Car Driving Licence No. MH15 20140035104
Place of Issue Nashik
Date of Issue 25 Nov 2014
Valid up to 18 Aug 2032
Valid VISA in passport
1. US VISA B1/B2
Valid upto : 29 Sep 2025
2. Dubai Residence VISA
Valid upto : 12 Apr 2019