1. PANKAJKUMAR PAL
E-Mail: pankaj.pal56@gmail.com, pankaj_cool56@rediff.com
Contact: 09049725552, 08347656563
MIDDLE MANAGEMENT PROFESSIONAL
Automation/ Instrumentation & Control ~ Project Engineering
Career Profile
A professional Engineer with Certified ISA84 SFS - SIS Fundamentals Specialist.
Offering over 5 years and 5 months of experience in Project Engineering, Design, Software Development,
Commissioning, Re-engineering, after sales Technical support of Automation and Instrumentation System in process
and factory automation.
Proficient experience in supplying solutions for plant control and communication network hierarchy.
Sound knowledge of Open protocols and cross vendor Industrial Networking like OPC interface to SCADA, Profibus,
Modbus, on various physical layers like RS 485, RS 232 and Industrial Ethernet.
Skilled in carrying out PLC and SCADA Template Designing, PLC Coding, SCADA Application Development, System
Configuration, Loop Testing & Process Simulation for Interlock Testing.
Clear understanding of P&ID Diagram, Plant Engineering including JBs design, Cabling plan, and control Panel
Designing for re-engineering (retrofitting) job.
Demonstrated abilities in handling the automation project activities from conceptualization to execution including
technical specifications, stage inspections, scheduling, progress monitoring and manpower planning.
Have sufficient experience of providing troubleshooting and quickest response to support the customer in case of
emergency breakdown to reduce downtimes.
A keen communicator endowed with strong leadership, analytical, logical and organizational skills.
Skill Set
Domain Knowledge Purview
PLC Coding & Hardware Configuration.
SCADA Application Development, Data Management, Reporting.
Plant automation network conceptualization, setup, configure.
Project Documentation.
Control Panel Engineering & Testing.
Field Instrument Installation, Calibration & Commissioning.
Execution of SAT.
Technical
PLC : Siemens: S7-200, S7-300, S7-300-R, S7-400, S7-400-H/R,S7-1200.
Rockwell: L75, L63 Plc.
SAFETY PLC : AADvance PLC
PLC Software : Siemens: Simatic Manager.
TIA Portal v11.5
Rockwell: RSLogix 5000
SCADA : Siemens: Windows control Center (WINCC Explorer).
2. DCS : YOKOGAWA CENTUM VP
HMI : Siemens: Simatic TP, MP, And KTP.
HMI Software : Siemens: WinCC Flexi.
Instrumentation : Installation, Loop Checking, Calibration, Commissioning
Functional
Looking after the Function Specifications, Hardware Design Specifications, and Software Design Specifications along
with Test Procedures.
Interacting with the client and delivering projects as per scheduled milestones; selecting appropriate technologies
for development approach.
Monitoring the development activities and reporting project progress; managing and providing guidance / support to
the project team.
Identifying and evaluating vendors / suppliers and extending post-implementation and maintenance support.
Developing project baselines; monitoring & controlling projects with respect to cost, resource deployment, time over-
runs and quality compliance to ensure satisfactory execution of projects.
Formulating operating budgets and managing overall operations for executing within time norms.
Organizing / participating project review meetings for evaluating project progress & de-bottlenecking.
Career Chronology
Since FEB’11 to APR ’12 Alpha Electronics Control Pvt. Ltd, Vasai System
Engineer
Since MAY’12 to NOV ’13 Cotmac Electronic Pvt. Ltd., Surat Sr.System Engineer
Since DEC’13 to March’15 Yokogawa India Ltd, Vadodara Executive
Engineer
Since April’15 Rockwell Automation, Pune Project
Engineer
Technical Certifications/ Training
ISA84 SFS Certification Fundamentals Specialist, 2016.
Academic Credentials
2010 B.E. – Electronics & Telecommunication from Amrutvahini College of Engineering , Sangamner, affiliated to
Pune University, Pune; 65% with 1
st
class.
2006 12
th
from Godrej College, Bordi; 64% with 1
st
class.
2004 10
th
from M.B.B.I Educational Academy; 70.00% with 1
st
class.
3. Personal Dossier
Permanent Address : Room no:3/21,E.W.S Colony, Gandhiwadi, Umbergaon, Gujarat, India.
Date of Birth : 23
rd
Feb, 1988
Please refer to the annexure for the project details
ANNEXURE
1. Process : Encana, Canada .
Customer
Name
: Encana, Canada
Scope : PLC Application Development & Commissioning
Project
Process
: Automation of Gas Processing Plant.
Project
Highlights
: Rockwell Software: RSLogix 5000
Responsibiliti
es
: Developed the common logic block for various equipment which is used for maintenance
job and programming.
Prepared PLC program to suit to client requirements along with system architecture of
automation.
2. Process : Automation of upstream .
Customer
Name
: Cairn India Ltd.
Scope : DCS Application Development & Commissioning
Project
Process
: Automation of Oil extraction from the oil pad and then transferring it to MPT.
Project
Highlights
: DCS: YOKOGAWA CS3000
Responsibiliti
es
: Commissioning of oil pad by using different logic block.
Graphics Development using Centum CS3000 graphic builder.
4. 3. Process : Flood Monitoring System .
Customer
Name
: Cairn India Ltd.
Scope : PLC & SCADA Commissioning
Project
Process
: Automation of Flood monitoring System. There were three different location were the rainfall
was needed to be recorded so PLC at three different remote location was installed and a
master plc was installed in the main control room. The data from the remote location was
updated using the 2 different GSM sim card.
Project
Highlights
: PLC: STARDOM
SCADA: FAST TOOLS
Responsibiliti
es
: Carried out the commissioning of the Flood Monitoring System.
Additional programming and changes in SCADA was done as per customer requirement.
4. Process : Automation of DM plant For 1200MW Power Plant .
Customer
Name
: Torrent power (Siemens Germany)
Scope : PLC & SCADA Application Development & Commissioning
Project
Process
: Automation of Water treatment plant which treats the raw water and convert it into DM water
which is feed to the power plant.
Project
Highlights
: PLC: S7-400 H (Siemens)
HMI: Windows control Center (Siemens)
SCADA: WINCC Explorer
Responsibiliti
es
: Developed the common logic block for various equipment which is used for maintenance
job and programming.
Prepared system drawing of PLC hardware to suit to client requirements along with system
architecture of automation.
Graphics Development using WINCC , Alarm Configuration and Report configuration and
generation.
5. Process : Automation of Water Treatment Plant.
Customer
Name
: Metito, Kuwait
Scope : PLC & SCADA Application Development & Commissioning
Project
Process
: Automation of Water treatment plant which treats the raw water and convert it into DM water
which is feed to the power plant.
Project
Highlights
: PLC: S7-400 H (Siemens)
HMI: Windows control Center (Siemens)
Responsibiliti
es
: Developed the common logic block for various equipment’s which was used for
maintenance job and programming.
Prepared system drawing of PLC hardware to suit to client requirements along with system
architecture of automation.
Graphics Development using WINCC , Alarm Configuration and Report configuration and
generation
5. 6. Process : Automation of Wet and Dry Ash System for 210MW power plant.
Customer
Name
: GNFC, Bharuch
Scope : PLC & SCADA Application Development & Commissioning
Project
Process
: It was an power plant in which the residual or the byproduct of the boiler is taken far away
place from the boiler and loaded in to the truck and taken to different place for further use. The
system consists of two part wet ash system and dry ash system.
Project
Highlights
: PLC: S7-400R system(Siemens)
SCADA: WINCC Explorer
Responsibiliti
es
: Prepared system drawing of PLC hardware to suit to client requirements along with system
architecture of automation.
Developed the common logic block for various equipment’s which was used for
maintenance job and programming.
Graphics Development using SIMATIC WINCC Explorer, Alarm Configuration and Report
configuration and generation
Lead Onsite team in removing the old system and installing the new one and wiring the
new system consisting of the old field equipment’s.
Managed I/O Loop Testing; integrated testing of PLC and SCADA, testing the plant
operation according to requirement of the operation department.
7. Process : Automation of 13 MW Power Plant .
Customer
Name
: Tulsi Paper Mill, Bardoli, SURAT
Scope : PLC & SCADA Application Development & Commissioning
Project
Process
: Automation of power plant which was using different types of coal and bagasse for its own
boiler to produce steam to generate power. The plant consists of its own utilities like cooling
water area, DM area, etc. which is controlled and maintained by the central automation
system. The project is presently in running stage.
Project
Highlights
:
PLC: S7-300 R system(Siemens)
Sacda: Wincc Explorer
Responsibiliti
es
: Prepared system drawing of PLC hardware to suit to client requirements along with system
architecture of automation.
Developed the common logic block for various equipment’s which was used for
maintenance job and programming.
Graphics Development using Simatic WINCC Explorer, Alarm Configuration and Report
configuration and generation.
Managed I/O Loop Testing; integrated testing of PLC and SCADA, testing the plant
operation according to requirement of the operation department.
6. 8. Process : Automation of GSFMO GRAIN SILO
Customer
Name
: GSFMO,SAUDI ARABIA
Scope : PLC & SCADA Application Development & Commissioning
Project
Process
: It is an silo plant where the grain are unloaded from the ship and then it is stock in the silo for
the milling purpose. As it is an port the grain are unloaded in from the ship and then distributed
to other plant in the Saudi Arabia. The plant was 30 years old so all the automation job from
removing the panel to setting the new panel and programming of the PLC was done by me.
Project
Highlights
: PLC: S7-300
SCADA: WINCC Explorer
Responsibiliti
es
: Prepared system drawing of PLC hardware to suit to client requirements along with system
architecture of automation.
Developed the common logic block for various equipment’s which was used for
maintenance job and programming.
Graphics Development using SIMATIC WINCC Explorer, Alarm Configuration and Report
configuration and generation.
Lead Onsite team in removing the old system and installing the new one and wiring the
new system consisting of the old field equipment’s.
Managed I/O Loop Testing; integrated testing of PLC and SCADA, testing the plant
operation according to requirement of the operation department.
9. Process : A Project of Slim Line in Godrej
Client : Godrej & Boyce, Vikroli, Mumbai
Scope : PLC & HMI Application Development & Commissioning
Project
Process
: Involved in automation of front door of safe and cupboard. The plain sheet is feed from one
end and then it is passed through various hydraulic press and then it is welded using robot.
After Welding The door Are Passed through the painting section.
Project
Highlights
: PLC: Mitsubishi FX3N
HMI: Siemens 12” Colour Display.
Responsibiliti
es
: PLC Coding in WPL Software.
Alarm Configuration.
Historic and real time trend Configuration.
I/O Loop Testing.
Report configuration and generation.
Integrated testing of PLC and HMI.
10. Process : A Project of Safe - Fixture in Godrej
Customer
Name
: Godrej & Boyce, Vikroli, Mumbai
Scope : PLC & HMI Application Development & Commissioning
Project
Process
: A two different Section of Safe fixture is feed from one end. Safe Fixture Is of different Size i.e
29”,31”,41”,49”61”,69” . If two different sizes of fixture is feed then the fixture would be
rejected and would back roll the part with alarm. when fixture of same type is feed then both
the fixture would be clamped from both the hand and then it is transfer to the rotating station
where the fixture would be welded using robot from inner side and then the welded body is
lifted from the rotating station and then it is kept on the conveyor where it rotated number of
time and welded from inner and outer surface. The welded body is grinded and send to the
7. painting section for painting.
Project
Highlights
: PLC: Mitsubishi FX3N
HMI: Siemens 12” colour display.
Responsibiliti
es
: PLC Coding in GX developer
Developed the common logic block for various equipment’s which is used later for
maintenance job.
Alarm Configuration
Report configuration and generation
Documentation for handover the system and project completion