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DCS Capabilities<br />
Branch Locations<br />LSI is a system integrator that started in 1985 that now employs 85 people located in 5 offices arou...
Company Capabilities<br />Process Controls Design<br />S88 Batch Implementation**<br />P&ID Creation, Loop Sheets, Logic D...
Electrical Engineering**
Electrical Panel Design**
UL Panel Fabrication**
Microstation/ACAD
MES Systems (OEE, etc.)
Technical Training
Advanced Process Control Boiler & Powerhouse Applications**
Drive Systems
Motion Systems
Fieldbus implementation (FF, As-I, Profibus, etc.)**</li></li></ul><li>Industries Served<br /><ul><li> Food and Beverage
 Oil and Gas
 Specialty Chemicals
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Dcs capabilities

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This is a summary of LSI's DCS capability

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Dcs capabilities

  1. 1. DCS Capabilities<br />
  2. 2. Branch Locations<br />LSI is a system integrator that started in 1985 that now employs 85 people located in 5 offices around the U.S and in the People’s Republic of China<br />Bartlett, TN (Headquarters)<br /> Jackson, TN <br /> Rossville, GA<br /> Golden, CO<br /> Guangzhou, PRC <br />
  3. 3. Company Capabilities<br />Process Controls Design<br />S88 Batch Implementation**<br />P&ID Creation, Loop Sheets, Logic Diagrams<br />Process Safety Analysis<br />User Specification Development**<br />DCS Definition, Design, and Configuration**<br />Instrumentation Specification<br />Control Loop Design and Tuning<br />PLC/RTU Programming**<br />HMI and SQL Implementation**<br />ARC Flash and Short Circuit <br /> Coordination Studies<br />Drives and Drive Systems<br /><ul><li>Project Management**
  4. 4. Electrical Engineering**
  5. 5. Electrical Panel Design**
  6. 6. UL Panel Fabrication**
  7. 7. Microstation/ACAD
  8. 8. MES Systems (OEE, etc.)
  9. 9. Technical Training
  10. 10. Advanced Process Control Boiler & Powerhouse Applications**
  11. 11. Drive Systems
  12. 12. Motion Systems
  13. 13. Fieldbus implementation (FF, As-I, Profibus, etc.)**</li></li></ul><li>Industries Served<br /><ul><li> Food and Beverage
  14. 14. Oil and Gas
  15. 15. Specialty Chemicals
  16. 16. Pulp and Paper
  17. 17. Power Generation
  18. 18. Mobile Power Units
  19. 19. Plastics
  20. 20. Nuclear (Non Reactor)
  21. 21. Metals</li></li></ul><li>Platform Expertise<br />DCS Platforms<br /><ul><li> Emerson Delta V
  22. 22. Foxboro
  23. 23. ABB
  24. 24. Bailey
  25. 25. Honeywell</li></ul>PLC/PAC Platforms<br /><ul><li> Rockwell Automation/Allen Bradley
  26. 26. Siemens
  27. 27. GE</li></ul>HMI Platforms<br /><ul><li> Rockwell Automation/Allen Bradley
  28. 28. Wonderware
  29. 29. Intellution
  30. 30. Iconics</li></li></ul><li>Completed Projects Using DCS Systems in the last 5 years<br />
  31. 31. Completed Project 1 – Major Brewery <br />Project Details<br /><ul><li> Wort Cooling Process
  32. 32. 8 month project
  33. 33. $2.3M project
  34. 34. Bailey Net90 Conversion</li></ul>Project Scope<br /><ul><li> Complete Project Execution
  35. 35. P&ID’s
  36. 36. Procurement
  37. 37. Project Management
  38. 38. Panel Design and Fabrication
  39. 39. Delta V Configuration
  40. 40. Construction Management
  41. 41. Commissioning
  42. 42. S88 Methodology Used</li></li></ul><li>Completed Project 2 – Nuclear Waste Treatment<br />Project Details<br /><ul><li> Nuclear Waste Treatment
  43. 43. 14 month project
  44. 44. $2.3M project in design and configuration, plus $1.2M in panel fabrication
  45. 45. ABB AC-460 Series Controllers</li></ul>Project Scope<br /><ul><li> DCS Configuration
  46. 46. Graphics Development
  47. 47. Process Simulation
  48. 48. Operator Training
  49. 49. Commissioning
  50. 50. FAT Testing and Simulation (Cape Software)
  51. 51. Commissioning and Startup
  52. 52. ASME NQA-1-2000 Quality Compliant Project for software and simulation
  53. 53. Panel fabrication and testing per NQA-1-2000</li></li></ul><li>Completed Project 3 – Kiln and Caustic areas in a Paper Mill<br />Project Details<br /><ul><li>Kiln #1 and common equipment for the Kilns in the caustic area (Foxboro to DeltaV conversion)
  54. 54. 6month project
  55. 55. $350k project
  56. 56. 260 DST’s and 175 CM’s
  57. 57. 4 DeltaV controllers</li></ul>Project Scope<br /><ul><li> Power drawings, communication drawings, and individual card drawings (275 total drawings created or modified)
  58. 58. DCS configuration
  59. 59. Simulation and testing
  60. 60. Commissioning </li></li></ul><li>Completed Project 4 – Major Brewery Greenfield Site<br />Project Details<br /><ul><li> Complete Greenfield Plant – Basic Process
  61. 61. 2.5 Year project
  62. 62. $8M project
  63. 63. 63 Controllers
  64. 64. 15,000 I/O</li></ul>Project Scope<br /><ul><li> DCS Configuration
  65. 65. Commissioning
  66. 66. Simulation and Testing</li></li></ul><li>Completed Project 5 – Major Brewery<br />Project Details<br /><ul><li>Blend/Finish Operations
  67. 67. 20 month project
  68. 68. $3M project
  69. 69. 12 Controllers</li></ul>Project Scope<br /><ul><li> Functional Description Development
  70. 70. Process Control Design
  71. 71. Delta V Configuration
  72. 72. PLC5 to Delta V Conversion
  73. 73. Process Simulation and Testing
  74. 74. Commissioning
  75. 75. S88 Methodology Used</li></li></ul><li>Completed Project 6 – New Product Line/Process into Major Brewery<br />Project Details<br /><ul><li> New Product Line into existing plant
  76. 76. 9 month project to first production runs, 18 months total
  77. 77. 16 man years worth of effort in 9 months, 21.5 man years for the total project
  78. 78. 1100 drawings completed in 6 weeks
  79. 79. 64 People contributed to the project from LSI and subcontractors, including all 5 LSI offices
  80. 80. Supported the plant 24X7</li></ul>Project Scope<br /><ul><li> Design (P&ID, Electrical, and Controls)
  81. 81. Procurement
  82. 82. Installation/Construction management
  83. 83. DCS Configuration
  84. 84. Simulation and Testing
  85. 85. Commissioning</li></li></ul><li>Completed Project 7 – DCS and Safety Interlock System Conversion in a Major MMA Facility<br />Project Details<br /><ul><li>Project was originally Planned for 2006 major overhaul, but rescheduled for 2009/2010 overhaul of the plant
  86. 86. DCS Conversion from Honeywell to DeltaV
  87. 87. Safety PLC conversion from Honeywell/TI to redundant Controllogix SIL 2 system
  88. 88. 1730 DST’s and 400 PLC I/O for the entire project
  89. 89. Designed conversion panels and interconnecting cabling system to allow for complete plant conversion in 20 man-days
  90. 90. Managed construction 24/7 throughout the overhaul and through interlock verification
  91. 91. Designed plant simulation system for operator training and validation (Mynah MimiC)
  92. 92. Assisted plant with class based module structure, implementing ASM (Abnormal Situation Management) graphics, and alarm management
  93. 93. Integrated Hart (SMART) instrumentation into AMS
  94. 94. Commissioned all FF instruments and Allen Bradley Intellicenters
  95. 95. Integrated Ethernet/IP communications between safety PLC system and DCS</li></ul>Project Scope<br /><ul><li> Design (Electrical, controls, all networks and field busses (FF, Devicenet)
  96. 96. Logic Diagrams and Loop sheets
  97. 97. Hardware Specification
  98. 98. Installation and Construction Management
  99. 99. Control Room Design (Wright Line products)</li></li></ul><li>Completed Project 8 – DCS and Safety Interlock System Conversion in a Major Acrylic Sheet Facility<br />Project Details<br /><ul><li> DCS conversion from Provox to DeltaV
  100. 100. Safety PLC system - SIL 2 Controllogix system
  101. 101. 1200 DST’s and 200 PLC I/O for the entire project
  102. 102. Designed marshalling system to allow for conversion using the existing cabinets and infrastructure
  103. 103. Batching system – developed the S88 model and recipe structure to allow operations management to create and adjust batches
  104. 104. Designed and integrated first FF segments for the plant site</li></ul>Project Scope<br /><ul><li> Design (Electrical, controls, all networks and field busses (FF, Devicenet)
  105. 105. Logic and Loop sheets
  106. 106. Hardware Specification
  107. 107. Installation and Construction Management
  108. 108. Control Room Design (Wright Line)</li></li></ul><li>Other Miscellaneous Projects Completed<br /><ul><li>PolyMeg for Acrylics
  109. 109. Hydrogen Reformer
  110. 110. 2 stage Steam Reforming
  111. 111. Fluidized Bed Reactors
  112. 112. Recovery Boilers
  113. 113. Brewing, Fermenting, and Aging processes
  114. 114. Numerous other batch and continuous processes</li>

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