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EFFICYCLE PROGRESS Report
Project Members:-
1) Mohammad Nadeem Khan
2) Chandra Pratap Singh
3) Arshad Hussain
4) Md Shahnwaz Anwer
5) Md Faraz
6) Shikhar Srivastava
7) Naveen Beghal
8) Sayantan Datta 1
Under Guidance of:
Madhusmita Sahu
(Assistant Professor)
CONTENTS:
 INTRODUCTION
 MATERIAL SELECTION
 PROJECT DESIGN
 FABRICATION
2
INTRODUCTION
 Our Efficycle has been designed in Tadpole
configuration because of the fact that two wheels in
front offer excellent overall braking and overall
excellent handling
 This is a mechanically and electrically driven
vehicle
 It does not pollute the environment since it uses a
simple DC motor.
 The vehicle in the hybrid mode (both paddling as
well as motor driven) could achieve a top speed of
52 km/h as per calculations.
3
Material Selection
 Frame Material Options:
 We had selected Steel (304) Circular; 31.75mm X 28.55mm X 1.6mm after getting results from CAE analysis.
4
i. Steel (304)
Circular; 31.75mm x 28.55mm x 1.6mm
ii. Steel (304)
Circular; 25.4mm x 21.4mm x 2mm
Material Weight
(kg)
Price(Rs)
Yield
Strength
Compressive
Strength
I 40 7398
215MPa
505MPa
II 39 7178
215MPa
505MPa
AISI 304 PROPERTIES
TABLE: Chemical Composition
Material Bending
Strength
Bending
Stiffness
I 233.87 Nm 3453.768
Nm2
II 171.60 Nm 2027.34
Nm2
Project Design
 It is designed on the CAD software SOLIDWORKS.
5
Chassis Isometric View Side View
Top View Rear View
Fabrication
 Fabrication is the creation of metal structures by cutting, bending, and
assembling processes. It is a value-added process involving the creation of
machines, parts, and structures from various raw materials.
 Fabrication Process:-
1. Cutting 3. Welding
2. Grinding
1. Cutting:-
We have cut the stainless steel pipe with the help of hand grinder, using
cutting wheel of 4 inches of dia and 1.5mm thickness.
2. Grinding:-
After cutting the pipes, they are grinded as per the pipe profile for easy joint
while welding.
6
1.Welding:- Welding is a fabrication process that joins materials,usually metal or
thermoplastics ,by using high heat to melt the parts together and allowing them to cool.
o We are using electric arc welding with the help of stainless steel electrode that joint
the material each other.
o Diameter of electrode is 2mm and length is 300mm.
7
THANK YOU
8

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Efficycle progress reort

  • 1. EFFICYCLE PROGRESS Report Project Members:- 1) Mohammad Nadeem Khan 2) Chandra Pratap Singh 3) Arshad Hussain 4) Md Shahnwaz Anwer 5) Md Faraz 6) Shikhar Srivastava 7) Naveen Beghal 8) Sayantan Datta 1 Under Guidance of: Madhusmita Sahu (Assistant Professor)
  • 2. CONTENTS:  INTRODUCTION  MATERIAL SELECTION  PROJECT DESIGN  FABRICATION 2
  • 3. INTRODUCTION  Our Efficycle has been designed in Tadpole configuration because of the fact that two wheels in front offer excellent overall braking and overall excellent handling  This is a mechanically and electrically driven vehicle  It does not pollute the environment since it uses a simple DC motor.  The vehicle in the hybrid mode (both paddling as well as motor driven) could achieve a top speed of 52 km/h as per calculations. 3
  • 4. Material Selection  Frame Material Options:  We had selected Steel (304) Circular; 31.75mm X 28.55mm X 1.6mm after getting results from CAE analysis. 4 i. Steel (304) Circular; 31.75mm x 28.55mm x 1.6mm ii. Steel (304) Circular; 25.4mm x 21.4mm x 2mm Material Weight (kg) Price(Rs) Yield Strength Compressive Strength I 40 7398 215MPa 505MPa II 39 7178 215MPa 505MPa AISI 304 PROPERTIES TABLE: Chemical Composition Material Bending Strength Bending Stiffness I 233.87 Nm 3453.768 Nm2 II 171.60 Nm 2027.34 Nm2
  • 5. Project Design  It is designed on the CAD software SOLIDWORKS. 5 Chassis Isometric View Side View Top View Rear View
  • 6. Fabrication  Fabrication is the creation of metal structures by cutting, bending, and assembling processes. It is a value-added process involving the creation of machines, parts, and structures from various raw materials.  Fabrication Process:- 1. Cutting 3. Welding 2. Grinding 1. Cutting:- We have cut the stainless steel pipe with the help of hand grinder, using cutting wheel of 4 inches of dia and 1.5mm thickness. 2. Grinding:- After cutting the pipes, they are grinded as per the pipe profile for easy joint while welding. 6
  • 7. 1.Welding:- Welding is a fabrication process that joins materials,usually metal or thermoplastics ,by using high heat to melt the parts together and allowing them to cool. o We are using electric arc welding with the help of stainless steel electrode that joint the material each other. o Diameter of electrode is 2mm and length is 300mm. 7