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Izgen Engineering Ltd

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Electrical & Mechanical Engineering Contracting Company.
Electromechanical Engineering,
Relocation Engineering,
Power Plant Engineering Services,

Published in: Engineering
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Izgen Engineering Ltd

  1. 1. ERECTION / INSTALLATION / SUPERVISION / COMMISSIONING IZGEN ELECTRICAL ENGINEERING, INDUSTRIAL AUTOMATION & MECHANICAL INDUSTRY LTD. www.izgen.com.tr
  2. 2. IZGEN ENGINEERING LTD. IZGEN LTD. has been founded by a highly experienced team for electromechanical assembly of low and medium voltage ( LV&MV ) electrical equipment in 2005. Over time, IZGEN improved its skills by the help of experiences gained from different sectors and applications. OUR MISSION "to accomplish the clients’ requirements, promptly and according to the required specifications" We cover all aspects of electrical and mechanical services including the design, installation, maintenance, inspection and testing. Our team compromises highly trained and experienced electrical and mechanical engineers and technicians. IZGEN has successfully implemented many projects which demonstrate its competence. IZGEN ELECTRICAL ENGINEERING, INDUSTRIAL AUTOMATION & MECHANICAL INDUSTRY LTD. ABOUT US
  3. 3. IZGEN Engineering offer services to industrial and commercial businesses in the following primary construction fields:  Electrical Contracting Business & Project Planning,  Mechanical Contracting Business & Project Planning,  Civil Contracting Business & Project Planning,  Heavy Duty Re-Location Contracting Business & Project Planning,  Industrial & Residental Automation Systems,  Project Management & Planning Services We guarentee quality services as well as prompt support. COMPANY PROFILE DESIGN & PROJECT DEPARTMENT CONTRACTING DEPARTMENT 14 Engineers Annual Turnover : 8.000.000,-USD 12 Foreman 90 Skilled Workers
  4. 4. COMPANY PROFILE IZGEN ELECTRICAL ENGINEERING, INDUSTRIAL AUTOMATION & MECHANICAL INDUSTRY LTD.
  5. 5. ORGANISATION SCHEMA GENERAL MANAGER FINANCE OFFICE FIELD SERVICES MANAGEMENT & PLANNING DESIGN & PROJECT HSE ENGINEERING TEST & CONTROL BUSINESS DEVELOPMENT PURCHAISING OFFFICE PROJECT CONSULTING ENGINEERING DEPARTMENT ELECTRICAL ENGINEERING MECHANICAL ENGINEERING CIVIL ENGINEERING AUTOMATION ENGINEERING HEAVY DUTY RELOCATION CLAIM SERVICE
  6. 6. QUALITY & MANAGEMENT
  7. 7. "Zero Accident" policy is both a goal and an achievement at IZGEN. The company implements its comprehensive Health Safety and Environment (HSE) policy to protect all employees and associates working at IZGEN offices, construction sites and related facilities. It includes protection from every kind of pollution, hazard and accident that may result from its business. HSE Management System, is based on the standards of ISO 14001:2004 Environment Management System and OHSAS 18001 Occupational Health and Safety Management System. HSE ENGINEERING Health, safety and environment are, in fact, its highest priority. IZGEN recognizes and acknowledges the importance of achieving world-class performance with respect to protection of HSE on every project as an integral part of its organizational culture. All personnel are encouraged to actively engage in all the HSE programs and every conceivable effort is made to provide all the necessary training and development to enforce the project requirements to attain its “Zero Accident” policy.
  8. 8. REFERANCES
  9. 9. DESIGN & PROJECT The services offered by IZGEN follow the forms of different types of projects, in accordance with the needs and requirements of the customers, and are aimed at exceeding customers' expectations. • Substation Project and Erection
  10. 10. DESIGN & PROJECT • Isolated Phase Bus Ducting Erection & Supervision
  11. 11. DESIGN & PROJECT The services offered by IZGEN follow the forms of different types of projects, in accordance with the needs and requirements of the customers, and are aimed at exceeding customers' expectations. • MV 40MVA Emergency Mobile Substation Calculation & Design Project • Transformer Assembly and Auxiliary Installation • Swicthyard, Relay Group, Brakers, Transmission 13,6kV –33,6kV –66 kV –156kV – 220kV
  12. 12. DESIGN & PROJECT • Fuel Fired Simple & Combined Cycle Power Plant Project • LV-MV Electrical Project / SCADA Automation System / Substation Calculation
  13. 13. CONTRACTING Assembly, Installation, Erection, Supervision & Commissioning Project and Design, Generator Assembly, Transformer Assembly, Substation Assembly, Switchyard Assembly, Metal Clad Assembly, UPS and Accu Assembly, Electrical Panel Assembly, MCC Panel Assembly, PLC & DCS Panel Assembly, LV & MV Cabling & Traying, HV Cabling and Assembly, FibreOptical Cabling, IPB Ducting Erection & Supervision, Copper Bus Bar Manufacturing, Termination & Start Up Electrical Test & Control. Assembly, Installation, Erection, Supervision & Commissioning Project and Design, Generator Assembly, Turbine Assembly Diesel Engine Assembly, Super Heater Assembly, Boiler Assembly, Cooling Tower Assembly, Hydraulic Machine Assembly, Reactor Assembly, Pressured Tank Assembly, Pump Station Assembly, Treatment Plant Assembly, Clarifier/Prufier Assembly, Piping and Instrumentation, Pipeline and Equipment Installation, Crane Assembly, Steel Structure Erection. Assembly, Installation, Erection, Supervision & Commissioning Project Management & Planning, Labeling & Marking, Electrical Dismantle, Mechanical Disassembly, Structural Diamantle, Disassembly / Dismantle, Packing & Loading Transportation, Unloading & Replacing, ElectroMechanical Assembly, Steel Structure Erection, Infrastructure Works, Civil Works, Cabling, Piping, Traying, Automation Upgrading, Supervision, Test & Commissioning .
  14. 14. CONTRACTING
  15. 15. SAMPLE PROJECT IRON & STEEL IND. CO. PROJECT NAME & LOCATION : TOSYALI IRON & STEEL FACTORY / ADANA – TURKEY / DURATION OF PROJECT : 2013 ~ 2014 / 12 MONTHS WITH 65 PERSONNEL SCOPE OF WORKS : • 4000 A BREAKER ASSEMBLY OF THE 156 MVA ARC FURNANCE REACTOR, • MEDIUM VOLTAGE CLADS ASSEMBLY OF THE ARC FURNANCE, • MEDIUM VOLTAGE CUPPER BAR ASSEMBLY • MEDIUM VOLTAGE CABLING & TRYING • CONTROL PANEL AND RELAY SYSTEM • COMMISSIONING & START UP • SERVO SYSTEM ULTRASONIC TEST EQUIPMENT ASSEMBLY • COMPLETE ELECTRICAL ASSEMBLY OF THE COIL&ROD ROLLING MILL FACTORY BUDGET : 1.500.000,- USD ( ONE MILLION FIVE HUNDRED THOUSAND DOLLARS )
  16. 16. SAMPLE PROJECT
  17. 17. SAMPLE PROJECT
  18. 18. SAMPLE PROJECT
  19. 19. SAMPLE PROJECT
  20. 20. SAMPLE PROJECT
  21. 21. SAMPLE PROJECT
  22. 22. ENGINEERING SERVICES
  23. 23.  INSTALLATION  TEST & COMMISSIONING  MAINTENANCE  SPARE PARTS TRANSFORMER SOLUTION
  24. 24. Transformers are the most important components of electrical energy supply networks. They raise or lower voltage levels at substations. It is critical to perform transformer maintenance periodically, although the transformers has long life cycle and low failure rate. IZGEN provides installation, testing, commissioning, maintenance, engineering and consulting services throughout the transformer life cycle, from selection commissioning to recycling, for all brands and kinds of transformers. TRANSFORMER
  25. 25. Whether you are installing a new, repaired or refurbished transformer or if it is a reallocation of an existing transformer, IZGEN offers a secure and efficient solution to meet your needs. This can also be tailored to your needs by IZGEN qualified personnel at your site(s). IZGEN has extensive experience in installation and commissioning all types of transformers to all parts in Turkey. The combination of highly qualified technicians, expertise, experience and high quality equipment enhances the speed and efficiency of this vital operation. You can find below the transformers at all voltage level that we can install at your sites. • Power transformers • Oil-type distribution transformers • Dry-type distribution transformers • Instrument transformers With our mobile service equipment, including high-voltage test equipment, we can install transformers on time according to global installation standards. INSTALLATION
  26. 26. IZGEN expert staff perform transformer field tests with high-quality and calibrated test equipments for installed power and distribution transformers. After test process, all transformers can be commissioned safely. You can find below the transformer tests that we can. • DC Insulation Resistance ( MEGGER ) • Conversion Rate Measurement (TTR) • DC Resistance Measurement • Power factor(dissipation factor) (DOBLE) • Excitation Current Measurement • Polarity Visually inspection of current transformer,.Screwing the primary connections in line with the tork key after tests are completed and control of connection tightness of secondary connections. Control of grounding connections. TEST & COMMISSIONING
  27. 27. Maintenance can either be time-based or condition-based, depending on the service strategy selected. The time-based maintenance is carried out at predetermined intervals of time or on the base of prescribed criteria and aimed at reducing the probability of failure or the working deterioration of the element. Power transformers are the most important components of electrical energy supply networks. Although these components have high reliability, failures can occur due to external factors such as short circuits in the grid. Failures can also occur due to ageing effects of the active part, especially the insulation system, or ageing of important accessories such as bushings or on load tap changers. IZGEN proposes the following maintenance solutions: • Power and distribution transformer maintenance • On-Load Tap Changer (OLTC) maintenance • Transformer oil and dissolved gas analysis • Corrosive Sulfur and Furan Analysis • Oil Exchange and Treatment Process MAINTENANCE
  28. 28. IZGEN provides all brand and type spare parts and consumables for maintenance of an existing transformer. IZGEN provides genuine high quality spare parts and consumables for transformers with fast turn-around time, using IZGEN’s extensive experience and knowledge, thus reducing downtime. IZGEN proposes the following spare parts solutions: • Transformer oil • On-load tap changer(OLTC) • AVR Relay • HV-MV-LV Bushings • Termometer • Bucholz relay • Moisture holder • Pressure switches • Oil level indicator • Other accessories SPARE PARTS
  29. 29.  INSTALLATION  TEST & COMMISSIONING  MAINTENANCE  SPARE PARTS SWITCHGEAR SOLUTIONS
  30. 30. IZGEN support the entire portfolio of all brand switchgear products that include indoor and outdoor circuit breakers, indoor switchgear cubicles, gas insulated switchgear, generator circuit breakers, disconnectors, instrument transformers and surge arrestors. Use IZGEN's know-how to identify opportunities for improving system and equipment performance, optimizing your processes economically and technically, with regulatory compliance. SWITCHGEAR
  31. 31. Installation and commissioning of new equipment at site as per our recommended procedures which ensures perfect performance of your switchgear. Our technicians are fully trained and certified to carry out the installation and commissioning work. The service includes required tests as per our standard checks. We also offer services for decommissioning of old switchgear. For any switchgear products we always recommend to use our supervision to ensure proper installation of the equipment if the installation is done by other service providers for the complete plant. Installation for medium voltage and high voltage products are performed experienced IZGEN experts for high reliability and optimum life-cycle performance from first operation. Contact IZGEN for Installation services for MV and HV switchgear products. Full installation services include: • Decommissioning and removal of old switchgear. • Site supervision. • Installation and erection of new equipment. • Functional testing and site handover. INSTALLATION
  32. 32. Experienced IZGEN technicians perform commissioning of MV and HV switchgear, protection and control systems as brand-independent, which includes: • Cold commissioning to verify protection and control operation. • Hot commissioning and energisation of the equipment. • Supervision during plant start up. IZGEN expert staff perform commissioning tests with high quality and calibrated test equipments for installed and erected MV and HV switchgear products. Full commissioning tests include: • DC Insulation Test (MEGGER) • CB Open-Close Time Measurement • Contact Resistance Measurement • Contact Travel Test (optional) • Power factor(dissipation factor) • SF6 Dew-Point Measurement • Gas leakage test TEST & COMMISSIONING
  33. 33. The portfolio of preventive maintenance services includes routine planned maintenance, breaker diagnostics and condition assessment of switchgear. IZGEN provides complete solutions for inspection, maintenance, retrofit for all brand and all type Switchgear products. Also, IZGEN provides service contracts for annual maintenance as well as emergency 24/7 support. Reduce operation costs by relying on IZGEN solutions and experienced experts to support your maintenance strategy, according to expected asset lifetime. By inspecting and analyzing your equipment we are able to program maintenance in a targeted and economically advantageous way. Interventions can be brought forward or delayed according to your priorities. MAINTENANCE
  34. 34. We offer a comprehensive range of overhead line systems to suit client requirements. With our own skilled overhead lines team, we undertake the development, design, construction, installation and maintenance for every type of overhead system including OHL Distribution up to and including 132kV as well as 400kV Transmission. • Substation build, repair and maintenance • Asset replacement and refurbishment • Line design, surveys and asset data management • Condition assessments and feasibility studies • Material procurement • Construction of new overhead lines • Reactive fault repairs and network recovery • Wood pole replacements • Underground lines – LV, MV, HV • Optical Fibre cabling MAINTENANCE
  35. 35. IZGEN has extensive spare part portfolio of MV and HV Switchgear Products. Our expertise and experience ensure you always receive the right part no matter for your Switchgear Systems. Whether in scheduled maintenance or in emergency situations, the use of original and suitable spare parts is ultimately the most economical choice and effectively protects the operational reliability of your facility. IZGEN maintains an extensive portfolio of all brand spare parts. Spare parts may be individual equipment items or complete and full-range package deals for your inventory. Based on the specific equipment spectrum in your plant, we will make suggestions for an optimal combination of spare part packages. IZGEN proposes the following spare parts solutions: • MV or HV Circuit Breaker (Complete) • Mechanism (complete) • Close-trip coils • Charger motor • Heater • Switches • Other accessories SPARE PARTS
  36. 36.  ENGINEERING & CONSULTING  INSTALLATION  TEST & COMMISSIONING  MAINTENANCE  SPARE PARTS SUBSTATION SERVICES
  37. 37. IZGEN‘s Power Systems Solutions provide support for the turnkey projects for various industries and utilities that include greenfield MV/HV substations, substation expansion, protection, SCADA and network controls. IZGEN experts have a profound knowledge of best practices in a wide range of substation and substation protection systems. We develop and implement service solutions based on industry- specific technologies and competences to support customers in improving overall equipment effectiveness and return on investment. SUBSTATION
  38. 38. Contact the IZGEN representative to request services or engineering solutions and studies on: • Short-circuit calculations • Protection coordination and selectivity studies • Load flow analysis • Voltage drop calculations • Reactive power compansation • Earthing calculations • Instrument transformer selection • Primary & secondary projects for substations • Preparing technical specification • Product selection • Technical evaluation for offers and projects INSTALLATION
  39. 39. We undertake projects of installation, testing and commissioning of medium voltage and high voltage substations up to 380 kV. The project covers the entire substation or plant including power and distribution transformers, high and medium voltage switchgear, gas insulated switchgear. We provide the services and solutions for both outdoor switchyard and indoor installations. Installation of the entire power transmission and distribution plant or MV-HV power products like transformer, switchgear, protection systems performed by IZGEN expert engineer and technicians. INSTALLATION
  40. 40. IZGEN offers complete testing of switchyard equipment including CT, VT, isolator, earth switch, and breakers for MV and HV. In additionally, we offer complete testing of protection and measurement systems, including configuration and parameterisation of all numerical relays and latest IEDs. Full commissioning tests that are performed according to global standards include: • Complete testing of MV-HV Switchyard • Power and distribution transformers • Breakers and disconnecting switches • Surge Arresters, Capacitors • Instrument transformers • Protection relays • Meter tests • Redressor & Accumulator Test TEST & COMMISSIONING
  41. 41. IZGEN possesses complete power plant maintenance service capabilities with or without service agreements. We can take care of routine maintenance needs of all brand your power products and power systems right from transformers to low voltage distribution. We also take care of maintenance contract agreements for 24/7 emergency support. Effective time-based, condition-based or reliability centred maintenance maximises the reliability of the substations and their equipments. IZGEN expert staff utilise the most advanced diagnostic and maintenance practices. MAINTENANCE
  42. 42. The reliable, cost-effective, long term solution to pollution induced flashovers of high voltage insulators. Insulator contamination has been a problem since the birth of electrical power distribution. Salt spray, industrial pollutants, and even desert sand can lead to costly power interruptions due to arcing and flashover. While numerous attempts with other protective methods have had their limitations, there is a solution that utility maintenance engineers can rely on: SYLGARD High Voltage Insulator Coating (HVIC). INSULATION & COATING
  43. 43. High Voltage Circuit Fuse Brakers High Voltage SF6 Circuit Braker PROCUREMENT
  44. 44. Our Skilled ManPower Providing Services consist of high experienced electrical engineers and electromechanical technicians for High – Medium – Low Voltage Electrical Works  LV Works Electricians  HV & MV Works Technicians  Substation & Relay Electricians  Swicthgear Facility Electricians  Transformator Electricians  Synchronization System Electricians  Automation Technicians  Sensoring & Monitoring Technicians  SCADA & PLC Programmers  Instrumentation and Control Technicians  Test and Calibration Technicians MANPOWER PROVIDING
  45. 45. Adress: TR – IZMIT: Yenişehir Mah. Adnan Menderes Bulvarı No: 58 Izmit - KOCAELI / TURKIYE TR – ISTANBUL: Postane Mah. Levent Site I6 No:7 Tuzla – ISTANBUL – TURKIYE Telephones: Headquarters Pbx : +90 262 331 22 42 & +90 530 545 31 99 Support Center : +90 532 163 62 90 ( TR ) & +44 743 246 14 62 ( UK ) URL: http://www.Izgen.com.tr E-Mail: General Information Technical Coordinator Business Development Project Office : info@izgen.com.tr : bilal@izgen.com.tr : murat.cengiz@izgen.com.tr : sinan@izgen.com.tr IZGEN ELECTRICAL ENGINEERING INDUSTRIAL AUTOMATION & MECHANICAL INDUSTRY LTD. STI. IZMIT-KOCAELI / TURKEY

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