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SPE Workshop:
Petrophysical Challenges in Reservoir Life Management
27 – 29 April 2015
Dubai, United Arab Emirates
LABORATORY QA/QC – ITS IMPORT ON EOR FEASIBILITY
Jules Reed
LR Senergy
Objectives
15ADU5 - SPE WORKSHOP: Petrophysical Challenges in Reservoir Life Management
Proper QA/QC of laboratory EOR feasibility studies is more important than QA/QC of
more routine and/or special core analysis results because economic margins are tighter
• Data for decision making
• Cost of EOR
• EOR feasibility study objectives
• QA versus QC – what’s the difference?
• QA/QC in EOR studies – sources of error
Data Quotes
15ADU5 - SPE WORKSHOP: Petrophysical Challenges in Reservoir Life Management
A theory is something nobody believes,
except the person who made it.
An experiment is something everybody
believes, except the person who made it.
- Albert Einstein
You can use all the quantitative data you
can get, but you still have to distrust it and
use your own intelligence and judgment.
- Alvin Toffler
You can have data without information, but
you cannot have information without data.
- Daniel Keys Moran
Data is not information,
Information is not knowledge,
Knowledge is not understanding,
Understanding is not wisdom.
- Clifford Stoll
EOR Costs
IEA 2008
EOR economic return is more marginal due to higher investment and production costs
over primary and secondary production techniques
EOR Feasibility Study Objectives
• Assess potential incremental recovery
• Improve microscopic sweep efficiency
• Can remaining oil saturation be moved towards residual?
• Requires accurate understanding of true Sor
Np = OOIP · ER
Np = Cumulative oil produced (STB)
OOIP = Original oil in place (STB)
ER = Recovery Efficiency (fraction)
ER = EA·EI·ED = EV·ED
EV = Volumetric sweep efficiency (fraction)
EA = Areal sweep efficiency (fraction)
EI = Vertical sweep efficiency (fraction)
ED = Displacement sweep efficiency (fraction)
QA vs QC
15ADU5 - SPE WORKSHOP: Petrophysical Challenges in Reservoir Life Management
• Quality Assurance (QA) – ensuring the process is fit for purpose
• Quality Control (QC) is preventing/identifying defects and removing
• QA includes test design to fit objectives, to represent the reservoir
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 0.2 0.4 0.6 0.8 1
Residual
Oil
Saturation
(v/v)
Initial Oil Saturation (v/v)
Clean
State
Fresh
State
Restored
State
C = 0.6
C = 1.5
C = 2.5
C = 10
QA vs QC
15ADU5 - SPE WORKSHOP: Petrophysical Challenges in Reservoir Life Management
• Numerous labs do not have a traceable/accredited QC system
• Labs with QC accreditation, most often merely focus on calibration, i.e. the equipment
reads correctly
– Few labs focus on finding/eliminating defects in results, thus results may contain errors
– Few labs report the supporting data to allow full quality review
• Data results come from experiments - defects always occur
Some data errors can be
interpreted and corrected
Others may not. Data must be ignored.
EOR QA/QC – sources of error
15ADU5 - SPE WORKSHOP: Petrophysical Challenges in Reservoir Life Management
• Poor sample selection
• Incorrect basic rock properties
• Incorrect conditions (wetting, fluids)
• Improper QC during testing, only performed
retrospectively (if at all)
• Inappropriate experimental procedures/
methods
• Not accounting for method sensitivities
Sample ID 1A
Expected K 700 mD
Measured K 15 mD
Pore Volume 11.43 ml
Fluid volumes measured 12.52 ml
Volume error 10%
EOR QA/QC – sources of error
15ADU5 - SPE WORKSHOP: Petrophysical Challenges in Reservoir Life Management
0.00001
0.0001
0.001
0.01
0.1
1
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Relative
Permeability
Water Saturation [fraction]
Relative Permeability Curves per Methodology
Steady State Unsteady State Centrifuge
• Results can be method sensitive
• Flooding methods do not provide accurate residual answers
• Most EOR studies require flooding
• Few labs understand the
impact of this and fail to
make the necessary
corrections
• This is one of the most
common sources of error in
EOR flood tests
EOR QA/QC – sources of error
15ADU5 - SPE WORKSHOP: Petrophysical Challenges in Reservoir Life Management
• Capillary end effects may not be negligible (as is assumed)
• Capillary end effects are not present deep reservoir
• Certain EOR tests may mostly measure removal of end effects
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 1 2 3 4 5 6 7 8
Water
saturation
[fraction]
Sample Length [cm]
Swi Sor -water Sor-polymer Sor W-real Sor-P real
Recovery Factor (%OOIP)
measured directly (solid
lines)
72%  83%
EOR = 11 %OOIP
More realistic deep reservoir
84%  87%
EOR = 3.2 % OOIP
Invest in data quality
15ADU5 - SPE WORKSHOP: Petrophysical Challenges in Reservoir Life Management
Please keep all your pictures, graphics, charts and/or inserted
shapes within the white area to obtain best clearance for the
information provided.
Summary
15ADU5 - SPE WORKSHOP: Petrophysical Challenges in Reservoir Life Management
i. Data > Information > Knowledge > Understanding > Wiser investment choices
ii. Laboratory feasibility studies provides information towards this goal
iii. Study processes/procedures must be quality assured
iv.Results must be simultaneously quality controlled as testing is ongoing
v. Data corrections will be necessary for all flooding analyses
2015-04speatwdubai-eorlabqaqc-160511072721.pdf

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2015-04speatwdubai-eorlabqaqc-160511072721.pdf

  • 1. SPE Workshop: Petrophysical Challenges in Reservoir Life Management 27 – 29 April 2015 Dubai, United Arab Emirates
  • 2. LABORATORY QA/QC – ITS IMPORT ON EOR FEASIBILITY Jules Reed LR Senergy
  • 3. Objectives 15ADU5 - SPE WORKSHOP: Petrophysical Challenges in Reservoir Life Management Proper QA/QC of laboratory EOR feasibility studies is more important than QA/QC of more routine and/or special core analysis results because economic margins are tighter • Data for decision making • Cost of EOR • EOR feasibility study objectives • QA versus QC – what’s the difference? • QA/QC in EOR studies – sources of error
  • 4. Data Quotes 15ADU5 - SPE WORKSHOP: Petrophysical Challenges in Reservoir Life Management A theory is something nobody believes, except the person who made it. An experiment is something everybody believes, except the person who made it. - Albert Einstein You can use all the quantitative data you can get, but you still have to distrust it and use your own intelligence and judgment. - Alvin Toffler You can have data without information, but you cannot have information without data. - Daniel Keys Moran Data is not information, Information is not knowledge, Knowledge is not understanding, Understanding is not wisdom. - Clifford Stoll
  • 5. EOR Costs IEA 2008 EOR economic return is more marginal due to higher investment and production costs over primary and secondary production techniques
  • 6. EOR Feasibility Study Objectives • Assess potential incremental recovery • Improve microscopic sweep efficiency • Can remaining oil saturation be moved towards residual? • Requires accurate understanding of true Sor Np = OOIP · ER Np = Cumulative oil produced (STB) OOIP = Original oil in place (STB) ER = Recovery Efficiency (fraction) ER = EA·EI·ED = EV·ED EV = Volumetric sweep efficiency (fraction) EA = Areal sweep efficiency (fraction) EI = Vertical sweep efficiency (fraction) ED = Displacement sweep efficiency (fraction)
  • 7. QA vs QC 15ADU5 - SPE WORKSHOP: Petrophysical Challenges in Reservoir Life Management • Quality Assurance (QA) – ensuring the process is fit for purpose • Quality Control (QC) is preventing/identifying defects and removing • QA includes test design to fit objectives, to represent the reservoir 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.2 0.4 0.6 0.8 1 Residual Oil Saturation (v/v) Initial Oil Saturation (v/v) Clean State Fresh State Restored State C = 0.6 C = 1.5 C = 2.5 C = 10
  • 8. QA vs QC 15ADU5 - SPE WORKSHOP: Petrophysical Challenges in Reservoir Life Management • Numerous labs do not have a traceable/accredited QC system • Labs with QC accreditation, most often merely focus on calibration, i.e. the equipment reads correctly – Few labs focus on finding/eliminating defects in results, thus results may contain errors – Few labs report the supporting data to allow full quality review • Data results come from experiments - defects always occur Some data errors can be interpreted and corrected Others may not. Data must be ignored.
  • 9. EOR QA/QC – sources of error 15ADU5 - SPE WORKSHOP: Petrophysical Challenges in Reservoir Life Management • Poor sample selection • Incorrect basic rock properties • Incorrect conditions (wetting, fluids) • Improper QC during testing, only performed retrospectively (if at all) • Inappropriate experimental procedures/ methods • Not accounting for method sensitivities Sample ID 1A Expected K 700 mD Measured K 15 mD Pore Volume 11.43 ml Fluid volumes measured 12.52 ml Volume error 10%
  • 10. EOR QA/QC – sources of error 15ADU5 - SPE WORKSHOP: Petrophysical Challenges in Reservoir Life Management 0.00001 0.0001 0.001 0.01 0.1 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Relative Permeability Water Saturation [fraction] Relative Permeability Curves per Methodology Steady State Unsteady State Centrifuge • Results can be method sensitive • Flooding methods do not provide accurate residual answers • Most EOR studies require flooding • Few labs understand the impact of this and fail to make the necessary corrections • This is one of the most common sources of error in EOR flood tests
  • 11. EOR QA/QC – sources of error 15ADU5 - SPE WORKSHOP: Petrophysical Challenges in Reservoir Life Management • Capillary end effects may not be negligible (as is assumed) • Capillary end effects are not present deep reservoir • Certain EOR tests may mostly measure removal of end effects 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 1 2 3 4 5 6 7 8 Water saturation [fraction] Sample Length [cm] Swi Sor -water Sor-polymer Sor W-real Sor-P real Recovery Factor (%OOIP) measured directly (solid lines) 72%  83% EOR = 11 %OOIP More realistic deep reservoir 84%  87% EOR = 3.2 % OOIP
  • 12. Invest in data quality 15ADU5 - SPE WORKSHOP: Petrophysical Challenges in Reservoir Life Management Please keep all your pictures, graphics, charts and/or inserted shapes within the white area to obtain best clearance for the information provided.
  • 13. Summary 15ADU5 - SPE WORKSHOP: Petrophysical Challenges in Reservoir Life Management i. Data > Information > Knowledge > Understanding > Wiser investment choices ii. Laboratory feasibility studies provides information towards this goal iii. Study processes/procedures must be quality assured iv.Results must be simultaneously quality controlled as testing is ongoing v. Data corrections will be necessary for all flooding analyses