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Project Presentation
Presented by, Roll Nos.
:
1601-19-736-079, 080,
084.
Batch No:14
Under the Guidance of
Sri. N. Venkateswara Rao,
Assistant Professor, MED,
CBIT
Process improvement on the WorkFlow of MSW
Management Site & WTE Plant
Title of the Project
Details of the Site/Plant Visit
Hyderabad Integrated Municipal Solid Waste
Ltd. (HiMSW)
NAME OF THE COMPANY:
Jawhar Nagar MSW
Site
SITE VISITED:
11th September, 2022; from 10:30 to
16:50hrs
3rd October, 2022: from 11:00 to 5:10 hrs
DATE OF VISIT:
• Familiarise ourselves with the WorkFlow of Waste
Management
• Understand the crucial Activities that take place on Site.
• Find processes that have gaps that can be filled with applied
engineering
• Discuss the improvement scope for the project
OBJECTIVE OF THE VISIT:
The WorkFlow and Activities
• Manual Segregation
• 100mm Screening
• Waste <100mm contains the most of
Organic Waste; this is diverted to Compost
WasteFlow
• 100mm+ goes through a brief manual
segregation to pick recyclables like glass,
metals etc.
• Remaining 100mm+ is diverted to the
Probable RDF* WasteFlow
Initial Screening and
Segregation
*RDF - Refuse Derived Fuel
Probable Compost WasteFlow
<100mm Waste is Heaped on an Impermeable Platform; to breakdown organic matter through the
process of Aerobic Decomposition
After Several Days of Turning and Aerobic Decomposition, The probable Compost is Screened (16mm
and 35m); this is to eliminate non-organic matter which wouldn’t have been broken down.
Now, the rejects are probable RDF WasteFlow; and the broken down organic waste is Packed and
sold as Compost after curing and other processes.
This is where the Compost
WasteFlow Ends; packaged and
sold.
Probable RDF WasteFlow
100mm+ Waste is stored in a HDPE Lined 3 acres of Land for 3 days
RDF
Parameters Specifications
Calorific
Value
2800-3300kcal/kg
Moisture
Content
<20%
Ash Content <25%
After drying, it’s picked for high calorific valued items and the rest is sent to the Landfill
The separated dry waste is then Shredded and sold as RDF
The RDF works as a fuel for Cement
Factories; Brick Kilns and many other
manufacturing Processes
Graphical Representation of the WasteFlow
+100mm
+35mm
-35mm
-100mm
MUNICIPAL SOLID WASTE
screening (100mm)
screening (35mm)
Various Compost
Processes
To Further Compost
Probable RDF
Probable Compost
RDF Segregation
Refuse-Derived Fuel Scientific Landfill
• The Soil is covered-up with thick
HDPE Sheets to avoid Leachate
Seeping.
• The Waste is then Heaped over
and over forming a hill-like
structure.
Scientific Landfill
and Capping
MANAGED BY VENKAT RAO AND DAVID
All the rejects from Compost and
RDF processes is sent to Landfill.
• After reaching a height; which
usually takes 5-6yrs; the capping
process starts.
• They cap all the waste with soil;
then cover it with various HDPE
sheets.
• When MSW is dumped, all the
moisture in it seeps to the bottom
carrying all the toxins with; it’s
called Leachate.
• Leachate is a very harmful
substance; it needs to be treated.
• Various Methods are used to treat
the Leachate in this Plant.
Leachate Treatment
MANAGED BY SANDEEP
• This plant, mainly does two things:
1. Saves about 90% of the space
otherwise occupied by Landfills.
2. Generates 19.8MW of Electricity at
peak
Waste To Energy
Power Plant1
CIVIL: SANJIB ADITYA; FUNCTIONING: CHAMARTHI
• This Waste-To-Energy Power Plant can
burn upto 2400 Tonnes per Day to
produce ~5MWh of energy per day
• This is the second WTE Power Plant in the
Country; first one being built by the same
company in Delhi.
1. Kumar, S. S. (2020, November 10). Telangana gets biggest Waste to Energy plant.
Telangana Today. https://telanganatoday.com/telangana-gets-biggest-waste-to-energy-
plant
Identification of Gap and Solution
• Moisture content in the
municipal waste due to lack
of proper separation
methodology from primary
sources is reducing the
efficiency of energy produced
from the compost.
• For this we are working on
finding innovative ways to
increase the calorific value of
the waste.
They are:-
1.Drying waste naturally.
2.Use of dessicants
(Moisture absorbing agents)
3.thermal drying through
solar energy.
Calculation of moisture content and
Improvement in Calorific value
• Moisture content=
Wet waste - Dry
waste/Wet waste *100
• Moisture content of the
waste sample reduces the
heating value thereby
reducing the caloric value
of the waste.
• Measurement of calorific
value is expressed in
KCal/kg
What we identified?
• We have noticed there’s a lot of moisture content in the waste that
is being sent to the incineration chamber.
• This moisture content is decreasing the calorific value of the waste
which in turn is decreasing the heat generated in the boiler.
• This stunted generation of heat is decreasing the efficiency of the
boiler affecting the power generated.
Acknowledgement:
Mr. Thota Krishna Rao, Mr. Sandeep, Mr. David, Mr. Venkat Rao, Mr. Chamarthy
and Mr. Sanjib Aditya for giving us all the information and the insights we needed.
Thank You

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project report-1 2.pptx

  • 1. Project Presentation Presented by, Roll Nos. : 1601-19-736-079, 080, 084. Batch No:14 Under the Guidance of Sri. N. Venkateswara Rao, Assistant Professor, MED, CBIT
  • 2. Process improvement on the WorkFlow of MSW Management Site & WTE Plant Title of the Project
  • 3. Details of the Site/Plant Visit Hyderabad Integrated Municipal Solid Waste Ltd. (HiMSW) NAME OF THE COMPANY: Jawhar Nagar MSW Site SITE VISITED: 11th September, 2022; from 10:30 to 16:50hrs 3rd October, 2022: from 11:00 to 5:10 hrs DATE OF VISIT: • Familiarise ourselves with the WorkFlow of Waste Management • Understand the crucial Activities that take place on Site. • Find processes that have gaps that can be filled with applied engineering • Discuss the improvement scope for the project OBJECTIVE OF THE VISIT:
  • 4. The WorkFlow and Activities
  • 5. • Manual Segregation • 100mm Screening • Waste <100mm contains the most of Organic Waste; this is diverted to Compost WasteFlow • 100mm+ goes through a brief manual segregation to pick recyclables like glass, metals etc. • Remaining 100mm+ is diverted to the Probable RDF* WasteFlow Initial Screening and Segregation *RDF - Refuse Derived Fuel
  • 6. Probable Compost WasteFlow <100mm Waste is Heaped on an Impermeable Platform; to breakdown organic matter through the process of Aerobic Decomposition After Several Days of Turning and Aerobic Decomposition, The probable Compost is Screened (16mm and 35m); this is to eliminate non-organic matter which wouldn’t have been broken down. Now, the rejects are probable RDF WasteFlow; and the broken down organic waste is Packed and sold as Compost after curing and other processes.
  • 7. This is where the Compost WasteFlow Ends; packaged and sold.
  • 8. Probable RDF WasteFlow 100mm+ Waste is stored in a HDPE Lined 3 acres of Land for 3 days RDF Parameters Specifications Calorific Value 2800-3300kcal/kg Moisture Content <20% Ash Content <25% After drying, it’s picked for high calorific valued items and the rest is sent to the Landfill The separated dry waste is then Shredded and sold as RDF
  • 9. The RDF works as a fuel for Cement Factories; Brick Kilns and many other manufacturing Processes
  • 10. Graphical Representation of the WasteFlow +100mm +35mm -35mm -100mm MUNICIPAL SOLID WASTE screening (100mm) screening (35mm) Various Compost Processes To Further Compost Probable RDF Probable Compost RDF Segregation Refuse-Derived Fuel Scientific Landfill
  • 11. • The Soil is covered-up with thick HDPE Sheets to avoid Leachate Seeping. • The Waste is then Heaped over and over forming a hill-like structure. Scientific Landfill and Capping MANAGED BY VENKAT RAO AND DAVID All the rejects from Compost and RDF processes is sent to Landfill. • After reaching a height; which usually takes 5-6yrs; the capping process starts. • They cap all the waste with soil; then cover it with various HDPE sheets.
  • 12. • When MSW is dumped, all the moisture in it seeps to the bottom carrying all the toxins with; it’s called Leachate. • Leachate is a very harmful substance; it needs to be treated. • Various Methods are used to treat the Leachate in this Plant. Leachate Treatment MANAGED BY SANDEEP
  • 13. • This plant, mainly does two things: 1. Saves about 90% of the space otherwise occupied by Landfills. 2. Generates 19.8MW of Electricity at peak Waste To Energy Power Plant1 CIVIL: SANJIB ADITYA; FUNCTIONING: CHAMARTHI • This Waste-To-Energy Power Plant can burn upto 2400 Tonnes per Day to produce ~5MWh of energy per day • This is the second WTE Power Plant in the Country; first one being built by the same company in Delhi. 1. Kumar, S. S. (2020, November 10). Telangana gets biggest Waste to Energy plant. Telangana Today. https://telanganatoday.com/telangana-gets-biggest-waste-to-energy- plant
  • 14.
  • 15. Identification of Gap and Solution • Moisture content in the municipal waste due to lack of proper separation methodology from primary sources is reducing the efficiency of energy produced from the compost. • For this we are working on finding innovative ways to increase the calorific value of the waste. They are:- 1.Drying waste naturally. 2.Use of dessicants (Moisture absorbing agents) 3.thermal drying through solar energy.
  • 16. Calculation of moisture content and Improvement in Calorific value • Moisture content= Wet waste - Dry waste/Wet waste *100 • Moisture content of the waste sample reduces the heating value thereby reducing the caloric value of the waste. • Measurement of calorific value is expressed in KCal/kg
  • 17. What we identified? • We have noticed there’s a lot of moisture content in the waste that is being sent to the incineration chamber. • This moisture content is decreasing the calorific value of the waste which in turn is decreasing the heat generated in the boiler. • This stunted generation of heat is decreasing the efficiency of the boiler affecting the power generated.
  • 18. Acknowledgement: Mr. Thota Krishna Rao, Mr. Sandeep, Mr. David, Mr. Venkat Rao, Mr. Chamarthy and Mr. Sanjib Aditya for giving us all the information and the insights we needed. Thank You

Editor's Notes

  1. Karthik: Good Afternoon everyone, I’m Karthik Modugula; team leader of this mini-project report group. Our Team and each team member’s roles will be explained by Kushal+
  2. Kushal: So, the Title of our project is “Report on the Daily Activity and WorkFlow of a Municipal Solid Waste Management Site”; the description of the project and the details of the company will be presented to you by Chinmay+
  3. Chinmay: Good afternoon everyone, I’m Chinmay, roll no 75. I will be elaborating on the description of the project and the basic details of the company. So, the name of the company we visited is Hyderabad Integrated Municipal Solid Waste limited; in Short HiMSW. their project site is located far away from the city in the north-east; in the outskirts of a mandal called Jawhar Nagar. Unfortunately, only Karthik could visit the project due to the second wave Covid-19 outbreak. He visited the site on 3rd April 2021 and stayed there from morning 10:30 to 16:50; he also visited the site several times before. And keeping the objectives in mind, which are, Familiarise ourselves with the workflow of waste management and to understand the crucial activities that take place on the site. So, before we started off with the presentation we held a meeting where Karthik explained us all that he saw and learnt on-site. We also had some questions, so he got them clarified with the team on-site. Now, +
  4. Chinmay: This company, HiMSW was implemented through a Public-Private Partnership; PPP is when a public body like the GHMC, which is a municipal body of Hyderabad, and a private body like HiMSW work together and run a project. They started this in 2009, keeping in mind that the production of waste is increasing rapidly. So, this Partnership is responsible for the Management of Municipal Solid Waste, also called MSW, produced in the boundaries and circles of GHMC. They basically have four major operations, those are: Collection, Transportation, Processing and Disposal of the MSW. The GHMC pays HiMSW on a basis of TPD managed, short for Tonnes Per Day, which means, they note all the weight of the waste that is bought into this site and then pay for it. Now, Hemamshu will explain to us about the methodology used, +
  5. Hemamshu: The WorkFlow and Activities
  6. Karthik: Good afternoon everyone, I’m Karthik Modugula, rollno. 79. The process starts off by the transport vehicles dumping them on a tipping floor. Small Sized JCBs are used to mount the waste onto a screening machine. This screening machine is of a 100mm size. Screening is a process where the waste is separated with respect to size. A 100mm screening separates waste articles of less than 100mm from waste articles of 100mm+ size. Most of the organic matter in the MSW is below 100mm in size, so, all the <100mm waste articles are diverted to a Compost WasteFlow. Compost is nothing but organic matter turned manure, compost is made by the decomposing of organic matter. Compost is used as a fertiliser in agriculture. The waste articles of 100mm+ size goes through a brief manual segregations where manual labour picks up recyclables like glass, metals, etc. and then the rest of it goes to RDF waste flow, RDF is short for Refuse Derived Fuel. RDF is nothing but a fuel, just like how wood is fuel. RDF is made out of MSW through various processes. +
  7. Karthik: The Compost Waste Flow
  8. Karthik:
  9. Karthik:
  10. Karthik: Now, Deekshith will make us briefly go through the wasteflow…+
  11. Dheekshith: Good afternoon everyone, I’m Deekshith, Roll No. 77 So, this is a brief graphical representation fo the WasteFlow. The starting point is MSW, Municipal Solid Waste. MSW goes through an initial screening of 100mm, 100mm+ waste is sent to RDF section, 100mm- is sent to compost section. The 100mm- waste goes through various processes which breaks down the organic matter due to decomposition which reduces the size of organic matter even more. So now, all that windrowed waste is screened through a 35mm screening; anything that is 35mm+ is generally inorganic since it didn’t breakdown into smaller articles; this 35mm+ is then sent to RDF section. The 35mm- is mostly organic, so it is further turned into compost through various processes. RDF is segregated and is gone through various processes, and anything that has high calorific value sent to RDF and other articles which are we are a bit wet and that don’t burn well are sent to a scientific landfill. Now, Kushal will explain about the Scientific LandFill
  12. Kushal: Earlier, waste was just dumped on direct soil without any treatment and proper protocols. This method harms the soil and the surrounding natural habitat due to the toxic leachate that seeps. But nowadays, the landfills have become much more safer. Before dumping waste, the soil is tested and is then lined up with thick layers of HDPE Sheets to not let the Leachate to seep into the soil. pipelines are in place to collect the leachate and transfer to leachate treatment plants. The waste is heaped over and over forming a hill-like structure. After reaching a certain height, which usually takes 5 to 6 years, the capping process starts. They first cap all the waste hill with soil and then add thick layers of HDPE layers to not let the methane escape which is dangerous. So, they put methane collection points in the waste hill and then use the methane as fuel in the site. Now, over to Gopikrishna who will talk about leachate treatment…+
  13. GopiKrishna: Good Afternoon everyone, I’m gopikrishna, roll no. 77, I’ll be talking about Leachate and its treatment process. Leachate is formed when all the moisture in the dumped MSW seeps to the bottom of the landfill carrying all the toxic and dissolvable compounds with it forming a pool at the base of the landfill is called leachate. This Leachate is a very harmful substance; it destroys all the natural habitat around it because it is seeped into the soil and further into the ground water polluting the source of water for humans and plants or trees. Hence, this leachate should be treated. This site currently uses RO technology to treat the leachate along with other general sewage treatment methods like, sludge removal, sedimentation, etc.
  14. Kiran Reddy: HiMSW was sanctioned the approval to build a WasteToEnergy PowerPlant in 2013 for a capacity of 19.8MW. A waste to energy power plant is basically just like a thermal power plant, the fuel used is not coal, but dry waste. This power plant incinerates the waste and produces heat that heats up the water helping it turn into high pressure steam; and this steam runs the turbine generator generating electricity. So, a Waste to Energy Power Plant does mainly two things: Saves a lot of space otherwise occupied in Landfill; which means, all the waste that would’ve been dumped in a huge landfill, is now burnt and turned into ash and inert substances that occupy very less space. This almost saves 90% of the space in a landfill. Generates Electricity of 19.8MW at peak. Which is helpful to a growing country. This WTE Power plant has the capacity to burn 2400 Tonnes per day which is almost half of what Hyderabad produces per day. This is the second WTE PowerPlant in the Country; the first one also being built by the same company in Delhi.+
  15. The process of this power plant goes like this : The dried waste is mounted onto a grate or conveyer belt that goes through the combustion chamber, where all the waste is slowly incinerated and turns into ash or inert substances. All this ash is then sent to the landfills after segregating metals. All the heat generated in the Combustion chamber heats up the water turning it into high velocity steam which turns the turbine generating electricity. Then the steam is cooled in an ACC (Air Cooling Chamber) and sent back to the combustion chamber; this is the brief water cycle. On-site there are abundant number of things involved, like a drum, water pump, deaerator, demineraliser, etc that we learned about but due to the time complexion; I can only talk about the overview of it. One more crucial aspect that this power plant needs to deal with that most of the other power plants don’t is; the exhaust gas. Which they call flue gas on site. Unlike other power plants which have just one type of fuel that is coal or natural gas, this power plant’s fuel is a mixture of various substances, so we don’t precisely know what kind of gasses to expect from the combustion. So this power plant has a full-on FlueGas Treatment chamber which treats the exhausts through all kinds of methods to eliminate any kind of possibility for rare or common toxic gases to escape. The FlueGas Treatment also has innumerable aspects and technologies in it that I learnt, but can’t elaborate here due to the time complexity. Now, this is all bout the Waste To Energy power plant, now Deekshith will talk about the public overview and conclusions +