SlideShare a Scribd company logo
1 of 86
Download to read offline
Products and services products and services
tecnology technology technology technology
business development business development business
new markets new markets new markets new markets
Innovation Innovation Innovation Innovation
research research research research research
INNOVATIVE TEXTILE
FINISHING
1. LEITAT TECHNOLOGICAL CENTER
2. TEXTILE PROCESSING
3. INNOVATIVE FINISHES
4. OTHER INNOVATIVE FINISHES
INDEX
LEITAT is a Technological Research Centre in Spain,
founded in 1906, that accounts for a century of experience
and expertise in the textile sector.
CIT (Centre for Innovative Technology), No. 28 by the
Spanish Ministry of Education and Science.
Member of the FEDIT (Spanish Federation of Institutions for
Innovation and Technology).
Member of the Network of Technological Centres of the
Generalitat of Catalonia. CT 04/04.
Member of the TEXTRANET: European Network of Textile
Research Organizations.
TECHNOLOGICAL CENTER
TESTING
CERTIFICATION
ENVIRONMENT
R+D PROJECTS
INNOVATION AND NEW
TECHNOLOGIES
TRAINING
TECHNOLOGICAL CENTER
TESTINGTESTING
R&D DEPARTMENTR&D DEPARTMENT
ENVIRONMENTENVIRONMENT
PROJECT
MANAGEMENT
PROJECT
MANAGEMENT
ā€¢ 45 Qualified Persons
ā€¢ 550 Equipments
ā€¢ 45 Qualified Persons
ā€¢ 550 Equipments
ā€¢ 5 Master Degrees
ā€¢ Spanish and
International Projects
ā€¢ Consulting
ā€¢ 5 Master Degrees
ā€¢ Spanish and
International Projects
ā€¢ Consulting
ā€¢ Strategic Reorientation
ā€¢ Competitiveness
Improvement
ā€¢ Training
ā€¢ Technological Watch
ā€¢ Strategic Reorientation
ā€¢ Competitiveness
Improvement
ā€¢ Training
ā€¢ Technological Watch
EUROPEAN PROJECTS OFFICEEUROPEAN PROJECTS OFFICE
ā€¢ 7 Professional Project Managers
ā€¢ 1 Technician
ā€¢ Internal EU Projects Management
ā€¢ Services to Companies
ā€¢ 7 Professional Project Managers
ā€¢ 1 Technician
ā€¢ Internal EU Projects Management
ā€¢ Services to Companies
ā€¢ Chemistry
ā€¢ Advanced Materials
ā€¢ Biomedicine
ā€¢ Industrial Development
ā€¢ Fast Moving Consumer Goods
ā€¢ Chemistry
ā€¢ Advanced Materials
ā€¢ Biomedicine
ā€¢ Industrial Development
ā€¢ Fast Moving Consumer Goods
TECHNOLOGICAL CENTER
R&D DEPARTMENT
TECHNOLOGICAL CENTER
R&D DEPARTMENT
CHEMISTRY
Textile Technologies
Surface Treatments
Environment
Biotechnology
Analytical Chemistry
ADVANCED MATERIALS
Smart Materials, Smart Textiles, Smart Systems
New Polymers, Bio Fibres
Nanotechnology
Renewable Energies
BIOMEDICINE
Target Discovery
Lead Discovery
Lead Optimisation
INDUSTRIAL DEVELOPMENT
Industrial Design and Product Creation
Assistance in each phase of Product Development
Direct Manufacturing of Final Products through Additive
Manufacturing Technologies, both metal and polymers
FAST MOVING CONSUMER GOODS
All types of consumer goods
R&D DEPARTMENT
TEXTILE
PROCESSING
TEXTILE PROCESSING
Pretreatment
Dyeing or
Printing
Finishing
The factors affecting the quality of the final product include:
ā€¢ Fibres
ā€¢ Textile materials (type of yarn or weave)
ā€¢ Dyes, Finishes
ā€¢ Textile auxiliaries
ā€¢ Temperature
ā€¢ Time
ā€¢ Machine
ā€¢ Water (both quality and quantity)
The main objective of the pretreatment is to clean the textile
materials and to provide them the required quality and other specific
characteristics.
The major operations involve:
ā€¢ Desizing
ā€¢ Scouring
ā€¢ Mercerisation
ā€¢ Carbonizing (wool)
ā€¢ Chemical bleaching
ā€¢ Optical brightening
PRETREATMENT
DYEING PROCESS
Stages in dyeing
ā€¢ First stage: Diffusion of the dye from the dyebath to the fibre
surface.
ā€¢ Second stage: Adsorption of the dye on the fibre surface.
ā€¢ Third stage: Diffusion of the dye to the fibre core.
ā€¢ Fourth stage: Fixation of the dye on the fibre.
Factors affecting the dyeing process
ā€¢ Dye concentration in the dyebath.
ā€¢ Chemical constitution of the dye.
ā€¢ Molecular weight of the dye.
TEXTILE PRINTING
ā€¢ Printing is the process by which a localised coloration is made on the
textile fabric.
ā€¢ The printing is normally done by using dyes showing affinity to the
fibre.
ā€¢ On the other hand, it can be performed superficially with pigments,
which could be fixed using thermocurable resins.
Printing Process
ā€¢ Fabric preparation: The fabric should have uniform hydrophilicity
and the surface should be free of fibres.
ā€¢ Deposition of colorant on a dry textile surface: Operating in a
continuos way to deposit the colorant on the fabric surface.
ā€¢ Fixation of printed colour: It is possible by 3 ways - physical,
physico-chemical and chemical ways.
ā€¢ Elimination of thickener paste: Normally by means of washing.
PRINT PASTES
Composition
ā€“ Thickener
ā€“ Colorant
ā€“ Auxiliaries
ā€“ Chemical agents
ā€“ Water
Characteristics
Viscosity
Homogenity
Uniformity of printed colour
TEXTILE FINISHING
DEFINITION
Finishing is the process done on the fabric surface for modifying
the appearence, feel and the behaviour.
Factors to be considered
ā€¢ Finishing increases the cost of the fabric
ā€¢ A permanent finish will remain throughout the life of the
garment
ā€¢ A durable finish will remain during a part of the life of the
garment
ā€¢ A temporary finish will remain till it is washed
ā€¢ A renewable finish can be applied at home without the
need of any costly equipment
SHRINK-PROOF FINISH
Shrinking
Due to the relaxation of the tension in the fibres during the processes.
The finished fabric would be inferior in some properties.
It provokes changes in the postions of warp and weft from the
positions fixed by the weaving machine and adopts a more compact
structure.
Finishing Proceses
Chemical: By applying resins, crosslinking agents.
Mechanical:
ā€¢ Drying without tension
ā€¢ Compression of fabric: The yarns are made to shrink as in
sanforizing.
Combined processes
CELLULOSICS
PERMANENT PRESSS
Objective
To fix the final form of the articles.
By using resins
Process
Impregnation
Drying
Garment manufacture
Condensation and Curing
CELLULOSICS
WASH & WEAR
Based on resins or polycarboxilic acids
Properies attained
It is not necessary to press
WRINKLE RESISTANCE AND WRINKLE RELEASE
Finishing with formaldehyde
Formaldehyde can cause allergy, irritations, contact dermatitisā€¦
Formaldehyde substitute: BTCA
Finishing with butanetetracarboxylic acid (BTCA)
Create ester bonds with cellulose.
Finishing of textile with citric acid treatment or monoester of citric acid
Create ester bonds with cellulose.
CELLULOSICS
PERFORMANCE APPAREL / MOISTURE MANAGEMENT
APPLICATION OF STAIN AND
WATER RESISTANT FINISHING
SPORTSWEAR
STAIN RESISTANT
WATER RESISTANT
MOISTURE RESISTANT
CELLULOSICS
IMPROVING COMFORT/HAND
Diapers/dress materials
Comfort
Hydrating agent: Aloe Vera, Vitamin A y E
Relaxing agent : lavender, ion therapy
PCM microcapsules
Anti-mosquito agent
Moisturizing microcapsules: Aloe Vera
Plasma treatment (Diaper)
Increase the absorbent properties of the
internal part of the diaper
Increase the hydrophobicity of the external
part of the diaper
CELLULOSICS
HIGH AND DURABLE LUSTER
Luster of textile fibers
ā‡’ Geometrical property of transparent, cylindrical
filaments with polished surface.
Processes:
ā‡’ Beetling
Process applied on cotton and linen. The fabric is
dampened and wound around an iron cylinder,
then it is passed through a machine in which it is
pounded with heavy wooden mallets.
ā‡’ Decating
Application of heat and pressure to set or develop
lustre.
ā‡’ Calendaring
CELLULOSICS
FINISHES FOR SYNTHETIC FIBRES
Softening: To provide softness
Hydrophilic finish: Increases the capacity to absorb moisture (eg.
under garments)
Antipilling: Avoids pilling
Antistatic finish: To avoid generation of static electricity
Fire retardants: To develop fire proof materials
Antimicrobial: (Antibacterial and Antifungus)
SYNTHETIC FIBRES
INNOVATIVE
FINISHES
Antimicrobial finishes according to their mode
of action:
Bacteriostatic: Products that stop the bacterial
growth
Bactericide: Products that destroy the bacteria.
The antifungal agents are also classified similarly:
fungistatic and fungicide.
Antimicrobial finishes according to the
mechanism of their action:
Migrants: Products that spread and act as a poison
for the microorganism.
Non-migrants: Products that destroy the
microorganism when in contact with it (acting on
the membrane). This type of products can be fixed
chemically on the fibres using resins, etc.
ANTIMICROBIAL FINISH
Aspergillus niger
Staphylococcus aureus
Various options are available in the market for obtaining
antimicrobial textiles:
Insolubilisation of the active substance in the fibre.
Treatment of fibres with resins or crosslinking agents.
Microencapsulation of antimicrobial agents.
Surface coating of the fibres.
Chemical modification with covalent bonds.
Use of graft polymers, homopolymers or copolymerisation with
the fibre.
ANTIMICROBIAL FINISH
CHITOSAN
Chitosan, the derivative of chitin, can be produced by
deacetylation of chitin with concentrated sodium hydroxide.
Chitosan is antimicrobial against various microorganisms.
ANTIMICROBIAL FINISH
TRADE MARK PRODUCER NATURE OF THE POLYMER NATURE OF THE ADDITIVE
RHOVILAS Ā® RHOVYL Polyvinyl chloride Organic derivative
AMICOR Ā® COURTAULDS Acrylic Triclosan
AMICOR PLUS Ā® COURTAULDS Acrylic Triclosan
SILFRESH Ā® NOVACETA Acetate Triclosan
MICROSAFE AM Ā® HOECHST-CELANESE Acetate Microban B
BACTEKILLER Ā® KANEBO Polyester
LIVERFRESH N Ā® KANEBO Polyamide
LIVERFRESH A Ā® KANEBO Acrylic
LUFNEN VA Ā® KANEBO Modacrylic
Zeolite + Metallic ions
SA 30 Ā® KURARAY Polyester Ceramic + Metallic ions
BOLFUR Ā® UNITIKA Polyester Sulphur based
FV 4503 Ā® AZOTA-LENZING Polypropylene Add. Sanitized
CHITOPOLY Ā® FUJY-SPINNING Polynosic Chitosan
THUNDERON Ā® NIHO SANMO DYEING Acrylic, polyamide Sulpur based
ANTIMICROBIAL FIBRES
ANTIMICROBIAL FINISH
ANTIMICROBIAL FINISHES FOR TEXTILES
TRADE MARK PRODUCER NATURE OF THE ADDITIVE
VANTOCIL IB Ā® ZENECA Polybiguanidine
ACTICIDE Ā® THOR Isotiazolinone
KATHON Ā® ROHM & HAAS Isotiazolinone
PREVENTOL Ā® BAYER Organic derivative
BIO-PRUF Ā® MORTON Quaternari ammonium
SANIGARD Ā® CLARIANT-SANITIZED Organic derivative/Quaternari ammonium
ANTIMICROBIAL FINISHES FOR FIBRES
TRADE MARK PRODUCER NATURE OF THE FIBRE NATURE OF THE ADDITIVE
EOSY Ā® UNITIKA Cotton Chitosan
EASOF Ā® UNITIKA Cotton
UNIFRESHER Ā® UNITIKA Cotton
BIOSIL B 89 Ā® TOYOBO Polyester Dow Corning DC 5700
BIOCHITON Ā® ASAHI CHEM. IND. Polyurethane-polyamide Chitin
BIO-PRUF Ā® MORTON Multi fibres Quaternari ammonium
ANTIMICROBIAL FINISH
BIOPROCESSING
BIOTECHNOLOGY, in the textile context, is mainly referred to:
1. Textile processing with enzymes.
2. Biological treatments of effluents.
3. Biological devices coupled to a textile substrates.
ENZYMES are natural reaction catalysts present in all living organisms.
Their advantages compared to chemical catalysts are:
Mild reaction conditions (T, P, pH).
High specificity for the reaction type and the substrate.
Being a biological material, it does not have any adverse effects on
the environment.
Biotechnology
Ī± Amylase
Desizing
Pectinase Catalase Peroxydase Cellulase
Scouring Bleaching Dyeing Finishing
Grey fabric Finished fabric
Desizing Stone washed Bleaching
Finished garment
Cellulase Laccase
DYEING
Excess of bleaching
agent
Excess of dye
Better quality of end products (value added)
Reduction of pollution and residues
Reduction of cost (energy, water and raw
materials)
Utilization of enzymes
BIOPROCESSING
Lipase
Esterase
Hydroxyl groups formation
on the fibre surface
Higher hydrophilicity
w/o treatment
Biotech
treatment
BIOPROCESSING OF POLYESTER
BIOSCOURING ALKALI TREATMENTBIOSCOURING ALKALI TREATMENT
Low level of agressive attack on fibres
Low weight loss because only affecting the pectin part
Softness of the fibre surface
Improved hand
No caustic residues on the fibre
BIOTECHNOLOGY FOR COTTON
Samples of correctly desized denim
Samples of incorrectly desized
denim with visible marks
BIOTECHNOLOGY
BIOPROCESSING
Structure of cyclodextrin:
Cone trunk structure with a cavity in its centre.
Inside of the cone hydrophobic.
Outside of the cone hydrophilic.
ā‡’ Cyclodextrin can retain hydrophobic molecules
dispersed in aqueous solutions.
Applications of cyclodextrin:
ā‡’ Pharmacology : used as recipient of formulation
because the drugs are often hydrophobic.
ā‡’ Agro-food system : used to raise the taste of
food. Introduction of flavored products inside the
cavity.
ā‡’ Textiles : Introduction of antimicrobial, anti-
odour products and perfumes.
ā‡’ Cosmetic : Introduction of perfumes and
cosmetics.
CYCLODEXTRINS
CYCLODEXTRINS
Cyclodextrin linking to cellulose backbone
Esterification of cellulose and CD by citric acid
Plain weave cotton fabric bleached without optical brightener.
Bleached wool fabric.
Ī² Cyclodextrin, citric acid, catalysts
Rose perfume and jasmine microcapsules
Ī±-, Ī²-, Ī³- Cyclodextrins
Atmospheric plasma
CYCLODEXTRINS IN TEXTILES
Untreated and plasma treated cotton samples coated directly with cyclodextrin
Untreated and plasma treated wool samples coated directly with cyclodextrin
CYCLODEXTRINS IN TEXTILES
Untreated and plasma treated cotton samples coated with
cyclodextrin using citric acid
Untreated and plasma treated wool samples coated with
cyclodextrin using citric acid
CYCLODEXTRINS IN TEXTILES
Jasmine microcapsules on plasma treated cotton and wool
samples coated with cyclodextrin after citric acid treatment
CYCLODEXTRINS IN TEXTILES
COTTON hydrophilic / hydrophobic
COTTON and PA antistatic
COTTON based non-wovens- oil repellent
SURFACE TREATMENTS
PLASMA TECHNOLOGY
PLASMA-ENHANCED
CHEMICAL VAPOUR
DEPOSITION (PECVD)
EFFECTS ON
TEXTILE SURFACES:
NANOCOATINGS
WITH DIFFERENT
PROPERTIES
HYDROPHOBICITY
Precursors: siloxanes, silanes,
fluorocarbons
HYDROPHILICITY
Precursors: acrylic acid,
acrylamide
OLEOPHOBICITY
Precursors:
fluorocarbons
OTHER PROPERTIES
Antimicrobial, UV
protection, fire retardant,
antistatic, etc.
PLASMA
SURFACE TREATMENTS
Polyester Lyocell (Tencel Ā®) / Polyester
(50/50)
1) Activation LPP air
2) PECVD - Perfluorohexane
(C6F14)
PECVD
Contact angle
SEM
Power level: 300, 600,
900 W
Time of treatment: 10, 20,
30 min.
SURFACE TREATMENTS
a) Non-treated Polyester
a) b)
b) Plasma-treated (10 min, 600 W)
Polyester
SURFACE TREATMENTS
Plasma Enhanced Chemical vapour Deposition (PECVD)
Plasma Enhanced Chemical vapour Deposition (PECVD)
a) Non-treated Polyester/Cellulosic
a) b)
b) Plasma-treated (10 min, 600 W)
Polyester/Cellulosic
SURFACE TREATMENTS
Spores of B. subtilis not treated with plasma
Plasma Sterilization
Spores of B. subtilis treated with plasma
SURFACE TREATMENTS
Plasma pretreatments to improve dyeability of COTTON with anti-
microbial natural dyes
0
5
10
15
20
25
30
35
40
Ellagic acid Lacaic acid A Lawsone
(K/S)corr
WO-NT
WO-Plasma
SURFACE TREATMENTS
-2.0
-1.5
-1.0
-0.5
0.0
0.5
1.0
1.5
2.0
Ɓcido elƔgico
WO-NT
WO-Plasma
S
L
-2.0
-1.5
-1.0
-0.5
0.0
0.5
1.0
1.5
2.0
Ɓcido lacƔico
WO-NT
WO-Plasma
S
L
0.0
0.5
1.0
1.5
2.0
2.5
3.0
Lawsone
WO-NT
WO-Plasma
S L
Antibacterial character of wool fabrics dyed with the natural dyes.
(a) Ellagic acid, (b) Laccaic acid A, (c) Lawsone. Dyeing with 20%
o.w.f. shade
(a) (b)
(c)
Bacteriostatic (S)
Bactericide (L)
SURFACE TREATMENTS
NANOTECHNOLOGY
NANOMATERIALS
Nanoparticles
Nanotubes
Nanoporous materials
Fullerenes
Nanostructrued materials
Nanofibres
Nanocapsules
Nanothreads
NANOTECNOLOGY
PRODUCTION PROCESSES
Chemical processes
Sol-gel
Colloidal chemistry
Hydrothermic methods
Precipitation methods
Mechanical processes
Milling
Pulverizing
Mechanical alloying methods
NANOPARTICLES
NANOTECNOLOGY
In-situ formation proceses
Lithography
Chemical vapour deposition
Spray coating
Synthesis in gas phase
Pyrolysis
Electro explosion
Laser technique
High temperature evaporation
Synthesis by plasma technique
PRODUCTION PROCESSES
NANOPARTICLES
NANOTECNOLOGY
Nanomaterials used in the textile industry
Metallic nanoparticleNanoclays
Hydrophobicity
Flame retardant
Metal-oxide nanoparticle
Self cleaning (TiO2)
UV Protection (TiO2, ZnO)
Hydrophobicity (SiO2)
Antibacterial (Ag)
Carbon nanotubes
Electrical conductivity
Heat conductivity
Abrasion resistance
High tensile strength
Nanofibre
Sound barrier
Dressing scaffold
Filtration
NANOTECNOLOGY
Anti odour and anti microbial textile
Anti odour and anti microbial textile
Nanofibre for industrial filtering
Antibacterial, sound absorption,
scaffold cellular for skin
regeneration
Wicking textiles and water repellent
Selfcleaning textile (Lotus effect)
Selfcleaning textile (Lotus effect)
Properties
Ag NP
Ag NP
Carbon nanofiber
Nanofibre by
electrospinning
-
Aerosol spray of NP and
polypropylene polymer
Fluorocarbon and NP
TechnologyCompany
NANOTECNOLOGY
NANOTECHNOLOGY IN TEXTILES
In recent years, crystalline ZnO and TiO2 have received much
attention for their photo catalytic action.
Nanofilms of ZnO and TiO2 can easily be deposited on heat
resistant surfaces like glass and silica at very high temperatures.
This can result in properties like self-cleaning, antimicrobial
properties, UV protection, etc.
But the textile materials are having poor heat resistance and so
alternate methods like sol-gel are being tried.
NANOTECNOLOGY
SOL-GEL TECHNIQUE
The sol-gel technique is based on the hydrolysis of liquid precursors
and formation of colloidal sols, which can be easily coated on textiles.
On the other hand, the wet gel formed, upon drying, yields porous
xerogels ("dry gels").
Xerogels are stable, transparent and insoluble in water and most of
organic solvents and porous solid materials.
NANOTECNOLOGY
UV PROTECTION
Sun protection creams and textiles are common choices to protect
against UV radiation.
Several organic or inorganic UV blocking agents are now being
developed to improve the UV protection function of the textiles.
The organic ones are also known as UV absorbers as they absorb
the UV rays.
The inorganic ones are semiconductor oxides like ZnO, TiO2, etc.,
which scatter both UVA and UVB, the main cause of skin cancer.
Compared to organics, inorganic ones are now preferred due to the
properties like non-toxicity, chemical stability under UV radiation, etc.
NANOTECNOLOGY
Figure 1. SEM images of undyed yarn finished with ZnO nanoparticles
(1) and knitted fabric developed from this yarn (2)
YARN FINISHING
The nano ZnO finish was applied on cotton yarns with an aim to study the effect
of knitting operation on the durability of nanoparticles on the yarns.
The SEM images clearly show the presence of ZnO on the yarn as well as on the
fabric.
Interestingly, higher concentration of nanoparticles was observed in the fabric,
which indicates that the knitting operation could induce the concentration of the
particles on the surface.
It seems that the knitting process is not influential in the loading of nanoparticles,
but affects significantly its morphology.
1 2
NANOTECNOLOGY
Figure 2. SEM images of dyed yarn finished with ZnO nanoparticles (1)
and knitted fabric developed from this yarn (2)
YARN FINISHING
Similar trend was observed in the reactive dyed yarn and the knitted fabric
elaborated from it.
But in this case, the loading of the nanoparticles was lesser as compared to the
undyed yarns.
This is because of the unavailability of some functional groups for the
nanoparticles due to the presence of reactive dyes.
Thus the reactive dyeing process can influence the fixation of nanoparticles,
even though not very significantly.
1 2
NANOTECNOLOGY
FABRIC FINISHING (SOL-GEL)
WASHING
WASHING
DYED
DYED
Figure 3. SEM images of the nano-finished fabrics by sol-gel method: (1) undyed and
unwashed, (2) undyed and washed, (3) dyed and unwashed, (4) dyed and washed
1
3 4
2
NANOTECNOLOGY
In the case of sol-gel finishing of fabrics, as
expected, the nanoparticle load on dyed
fabric was lesser than that of undyed fabric.
The washing process also tends to reduce
the amount of nanoparticles on the surface to
some extent.
Taking together the data of these two
processes, washing and dyeing, it can be
observed that the final nanoparticle coating
of the fabric is independent of their
sequence.
This indicates the robustness of the
obtained material.
FABRIC FINISHING (SOL-GEL)
Figure 4. TEM images of nano-
finished cotton samples: (1) undyed-
unwashed and (2) after ten cycles of
domestic washing.
1
2
NANOTECNOLOGY
FABRIC FINISHING (SOL-GEL)
Figure 5. SEM images of the nano-finished fabrics by sol-gel method: undyed and
unwashed with low initial concentration (1) and with higher initial concentration (2)
As expected, the samples with higher initial concentrations showed a higher
content of nanoparticles on the surface.
But it is noteworthy that the low initial concentration also resulted in developing a
nanoparticle coating on the fabric surface.
On the other hand, the fabric with the higher initial concentration did not show a
saturation of the nanoparticles showing that further loading could be possible.
21
NANOTECNOLOGY
The undyed control sample showed an UPF value of 8.85, whereas the nano-finishing
has resulted in 50+ UPF values for all the unwashed and washed samples.
Even though there was a reduction in the load of nanoparticles on the fabric surface
after washing, the UPF values were not affected.
In the case of dyed samples, 50+ UPF values were not achieved in any case.
UPF values increased as a function of the concentration of the sol-gel.
UPF values have improved after the washing, probably due to a morphological change
of the nano-composites after washing.
UPF VALUES
48.0039.6450+50+60
41.7829.0650+50+40
35.6224.7850+50+20
28.9422.5850+50+10
-15.22-8.85Control
WashedUnwashedWashedUnwashedSol-Gel
Concentration
DyedBleached
Table 1: UPF values of the unwashed and washed fabric samples before
and after 10 cycles of domestic washing.
NANOTECNOLOGY
NANOTECNOLOGY
LOTUS EFFECT The lotus leaf is well known for its hydrophobicity
due to the micro-buds found on its surface.
Every bud has a height of 10 to 20 microns and is
separated from each other by 10 to 15 microns.
Application: Carbon nanotubes or silver nanoparticles
Plasma: Fluorocarbon coatings
Sol-gel: Tetraethyl orthosilicate (TEOS) and Tridecafluorooctyl
triethoxysilane (FAS)
NANOTECNOLOGY
SELF-CLEANING
Photocatalysis
TiO2 Nanoparticles
Nanofibre by electrospinning
NANOTECNOLOGY
Conducting fibres from synthetic polymers by the
addition of conducting polymers or carbon nanotubes
Composite of LDPE with MWCNTs
Polyaniline synthesized in LEITAT
NANOTECNOLOGY
Extrusion of polymeric yarns (nanocomposite)
Twin screwed extruder
Polyethylene yarn with 10% wt
carbon nanotube and pure
polyethylene yarn.
NANOTECNOLOGY
The wear resistance of original cotton: 25000 cycles at 12kPa of pressure.
Carbon nanotube grafted cotton fabric: 33000 cycles.
The grafting have not improved or affected the anti-static behaviour of cotton.
Multiwall Carbon Nanotube grafting on COTTON
NANOTECNOLOGY
NANOTECNOLOGY
Carbon Nanotubes for improving mechanical properties
SEM images of CNTs on fabrics: untreated fabric (left) and pretreated with air
plasma (right)
Sample realized with
Jacquard machine
using CNT yarn as weft
Sample realized with CNT yarn
using the flat knitting machine
Sample realized with CNT coated yarn
using the circular knitting machine
NANOTECNOLOGY
CNT Coating on PES Yarn
DEVELOPMENT OF BIOMATERIALS
Development of biodegradable materials like PLA from
agricultural by-products as substitutes for petroleum derivatives.
Blending conventional polymers with:
Natural products and nanoparticles
BIOPOLYMERS
Bio-degradable and bio-compatible fibres from
biopolymers and blends with natural fibres
Biocomposites based on
polycaprolactone
Biocomposites based on PLA
NEW POLYMERS
BIOPOLYMERS
OTHER
INNOVATIVE
FINISHES
Microcapsules
Application of microcapsules
MICROCAPSULES
Cosmetics, pharmaceutics, medicine, hygiene
Hydrating agent: Aloe Vera, Vitamin A y E
Anticelulitis agent : caffeine
Relaxing agent : lavender, ion therapy
Aromatherapy
Antimicrobial agent (Chitosan Microcapsules)
Anti-odour agent
PCM microcapsules
Perfume microcapsules
ā€œShape memory polymers (SMPs) are smart materials that, as a result
of an external stimulus such as temperature or moisture, can change
from a temporary deformed shape, back to an original shapeā€.
Principle:
Integration of polyurethane fibres or a shape memory alloy,
Nitinol, between the fibers which compose the textile.
Nitinol:
Composed of Nickel and titanium (Nickel titanium, NiTi).
Able to change shape according to the temperature.
Properties:
Increase comfort
(adjust to cooler or warmer temperatures)
Wrinkle-free fabric
Smart fabrics
SHAPE MEMORY FABRICS
Thermochromic dispersions
Colour to colourless fabric when temperature rise
Reappearing of colour when temperature reduce again
Body temperature control via textile colour changes
Safety guarantee
Principle:
CHROMIC PIGMENTS
Phosphorescent dispersions
Colour fabric in dark place
Fabric design
Signalization
Safety
Principle:
The energy absorbed by the
phosphorescent dispersion
is released relatively slowly
in the form of light.
PHOSPHORESCENT PIGMENTS
DIGITAL PRINTING - MEMS
Intelligent fabric incorporating MEMS and application sectors
MicroElectroMechanical Systems (MEMS) on flexible fabrics
Operational sequence in
3D printing process
PROCESS
ā€¢ Thick film printing and sacrificial
etching for 3D MEMS structures.
ā€¢ Inkjet printing and build up of 3D
MEMS structures by successive
layer deposition
AIM
ā€¢ Deposition of passive materials
(e.g. insulator, conductor and
material with good mechanical
properties).
ā€¢ Deposition of active materials (e.g.
piezoelectric, piezoresistive).
ā€¢ Deposition of encapsulation.
DIGITAL PRINTING - MEMS
Self cleaning agents
UV protecting agent (TiO2, ZnO)
Anti-mosquito agent
Anti-microbial agent (Chitosan
Microcapsules)
Anti-odour agent (Cyclodextrin)
Perfume microcapsules
Anti-staining agents
Hydrophobic treatments
Home Textiles
DRAPE FINISHING
FIRE RETARDANTS - EXPANDIBLES
Expandable Graphite (EG) belongs to a group of products called
intumescents.
The main property of intumescents is their ability to expand when
heated.
Expandable graphite can be applied in flame retardant materials and
the expansion volume is up to 300-400 ml/g.
FOAM FINISHING
Foam finishing is technique to apply a foam on a textile
surface to provide various functional properties.
The machine consists of a blender for water, chemicals
and air to generate foam and a foam applicator.
Foam finishing can reduce the use of water in the textile
industry.
Brittany Dyeing and Printing Corporation
and NICE3 (National Industrial
Competitiveness through Energy,
Environment, and Economics) has
developed a new process
REFLECTANT TAPES
The reflectant tapes are
either based on
microprisms fixed on
clean hard surface or
microspheres applied as a
formulation.
HIGH SPEED SWIM SUITS
SPEEDO,
OCRA,
ARENA,
KIWAMI are
the market
leaders
OPTICALLY VARIABLE PIGMENTS
Optically variable pigments generate their color through the interference of
light rays reflected from interfaces between multiple layers of materials
differing in refractive index.
Passeig 22 de Juliol, 218 - 08221 Terrassa (Barcelona)
Tel. +34 93 788 23 00 - Fax +34 93 789 19 06
www.leitat.org
rpaul@leitat.org

More Related Content

What's hot

Anti microbial finishing
Anti microbial finishingAnti microbial finishing
Anti microbial finishingAzmir Latif Beg
Ā 
Softning finishes
Softning finishesSoftning finishes
Softning finishesQC Labs
Ā 
Softening Finishes
 Softening Finishes  Softening Finishes
Softening Finishes Asaye Dessie
Ā 
TEXTILE FINISHING
TEXTILE FINISHINGTEXTILE FINISHING
TEXTILE FINISHINGsweet saran
Ā 
Fragrance finishes of textile
Fragrance finishes of textileFragrance finishes of textile
Fragrance finishes of textilepooja sain
Ā 
Antistatic finish in textile
Antistatic finish in textileAntistatic finish in textile
Antistatic finish in textileNeel Manve
Ā 
Micro Encapsulation Technique in Textile Finishing
Micro Encapsulation Technique in Textile FinishingMicro Encapsulation Technique in Textile Finishing
Micro Encapsulation Technique in Textile FinishingShreya Anand
Ā 
Smart textiles new possibilities in textile engineering
Smart textiles  new possibilities in textile engineeringSmart textiles  new possibilities in textile engineering
Smart textiles new possibilities in textile engineeringNasif Chowdhury
Ā 
Antimicrobial finish ...
Antimicrobial finish ...Antimicrobial finish ...
Antimicrobial finish ...Md Misbah
Ā 
Application of-technical-textile
Application of-technical-textileApplication of-technical-textile
Application of-technical-textileMd. Azizul Haque Juel
Ā 
Water repellency of fabrics
Water repellency of fabricsWater repellency of fabrics
Water repellency of fabricsyousuf1234
Ā 
Antibacterial finishing
Antibacterial finishing Antibacterial finishing
Antibacterial finishing Karthiba Jegan
Ā 
Textile Industries And Environment(Specially For bangladesh)
Textile Industries And Environment(Specially For bangladesh)Textile Industries And Environment(Specially For bangladesh)
Textile Industries And Environment(Specially For bangladesh)Sadia Textile
Ā 
Bleaching process in textile processing
Bleaching process in textile processingBleaching process in textile processing
Bleaching process in textile processingFarhan ullah baig
Ā 
Seminar on textile finishing
Seminar on textile finishingSeminar on textile finishing
Seminar on textile finishing010aastha
Ā 

What's hot (20)

Burn-out printing
Burn-out printingBurn-out printing
Burn-out printing
Ā 
Novel dyeing techniques
Novel dyeing techniquesNovel dyeing techniques
Novel dyeing techniques
Ā 
Chemical finishing in technical textile
Chemical finishing in technical textileChemical finishing in technical textile
Chemical finishing in technical textile
Ā 
Anti microbial finishing
Anti microbial finishingAnti microbial finishing
Anti microbial finishing
Ā 
Softning finishes
Softning finishesSoftning finishes
Softning finishes
Ā 
Softening Finishes
 Softening Finishes  Softening Finishes
Softening Finishes
Ā 
TEXTILE FINISHING
TEXTILE FINISHINGTEXTILE FINISHING
TEXTILE FINISHING
Ā 
Fragrance finishes of textile
Fragrance finishes of textileFragrance finishes of textile
Fragrance finishes of textile
Ā 
Spandex or Elastane Fiber
Spandex or  Elastane Fiber Spandex or  Elastane Fiber
Spandex or Elastane Fiber
Ā 
Antistatic finish in textile
Antistatic finish in textileAntistatic finish in textile
Antistatic finish in textile
Ā 
Micro Encapsulation Technique in Textile Finishing
Micro Encapsulation Technique in Textile FinishingMicro Encapsulation Technique in Textile Finishing
Micro Encapsulation Technique in Textile Finishing
Ā 
Smart textiles new possibilities in textile engineering
Smart textiles  new possibilities in textile engineeringSmart textiles  new possibilities in textile engineering
Smart textiles new possibilities in textile engineering
Ā 
Antimicrobial finish ...
Antimicrobial finish ...Antimicrobial finish ...
Antimicrobial finish ...
Ā 
Application of-technical-textile
Application of-technical-textileApplication of-technical-textile
Application of-technical-textile
Ā 
Bio scouring
Bio scouringBio scouring
Bio scouring
Ā 
Water repellency of fabrics
Water repellency of fabricsWater repellency of fabrics
Water repellency of fabrics
Ā 
Antibacterial finishing
Antibacterial finishing Antibacterial finishing
Antibacterial finishing
Ā 
Textile Industries And Environment(Specially For bangladesh)
Textile Industries And Environment(Specially For bangladesh)Textile Industries And Environment(Specially For bangladesh)
Textile Industries And Environment(Specially For bangladesh)
Ā 
Bleaching process in textile processing
Bleaching process in textile processingBleaching process in textile processing
Bleaching process in textile processing
Ā 
Seminar on textile finishing
Seminar on textile finishingSeminar on textile finishing
Seminar on textile finishing
Ā 

Viewers also liked

Textile finishing
Textile finishingTextile finishing
Textile finishingsajibkst
Ā 
1. textile finishing (1)
1.    textile finishing (1)1.    textile finishing (1)
1. textile finishing (1)Avik kumar Dhar
Ā 
Textile finishing
Textile finishingTextile finishing
Textile finishingTanvir Ahammed
Ā 
Finishing of textile by chemist:Ayman El Sebaei
Finishing of textile by chemist:Ayman El SebaeiFinishing of textile by chemist:Ayman El Sebaei
Finishing of textile by chemist:Ayman El SebaeiAyman Sebaei
Ā 
Dying Printing Finishing
Dying Printing FinishingDying Printing Finishing
Dying Printing Finishing400439
Ā 
A thesis statement
A thesis statementA thesis statement
A thesis statementMaria Topliff
Ā 
Thesis statements(1)2011pp
Thesis statements(1)2011ppThesis statements(1)2011pp
Thesis statements(1)2011ppbdavis0112
Ā 
Presentation Quality Control Dyeing
Presentation Quality Control DyeingPresentation Quality Control Dyeing
Presentation Quality Control DyeingKhalid Mehmood
Ā 
ąøąøŽą¹ƒąø«ąø”ą¹ˆąø‚ąø­ąø‡ąøąø²ąø£ąø‚ąø™ąøŖą¹ˆąø‡ąøŖąø“ąø™ąø„ą¹‰ąø²ąø­ąø±ąø™ąø•ąø£ąø²ąø¢ą¹ƒąø™ąø›ąøµ 2554
ąøąøŽą¹ƒąø«ąø”ą¹ˆąø‚ąø­ąø‡ąøąø²ąø£ąø‚ąø™ąøŖą¹ˆąø‡ąøŖąø“ąø™ąø„ą¹‰ąø²ąø­ąø±ąø™ąø•ąø£ąø²ąø¢ą¹ƒąø™ąø›ąøµ 2554 ąøąøŽą¹ƒąø«ąø”ą¹ˆąø‚ąø­ąø‡ąøąø²ąø£ąø‚ąø™ąøŖą¹ˆąø‡ąøŖąø“ąø™ąø„ą¹‰ąø²ąø­ąø±ąø™ąø•ąø£ąø²ąø¢ą¹ƒąø™ąø›ąøµ 2554
ąøąøŽą¹ƒąø«ąø”ą¹ˆąø‚ąø­ąø‡ąøąø²ąø£ąø‚ąø™ąøŖą¹ˆąø‡ąøŖąø“ąø™ąø„ą¹‰ąø²ąø­ąø±ąø™ąø•ąø£ąø²ąø¢ą¹ƒąø™ąø›ąøµ 2554 pattarachat
Ā 
LOW PICK UP FINISHING Green Textile Operation: How Can We Make It Profitable?
LOW PICK UP FINISHING Green Textile Operation: How Can We Make It Profitable?LOW PICK UP FINISHING Green Textile Operation: How Can We Make It Profitable?
LOW PICK UP FINISHING Green Textile Operation: How Can We Make It Profitable?pattarachat
Ā 
Odor control
Odor controlOdor control
Odor controlkode23
Ā 
Nonwovens for technical applications
Nonwovens for technical applicationsNonwovens for technical applications
Nonwovens for technical applicationsOscar Calvo i Mezquida
Ā 
Synthesis of nanoparticles and nanofibers of polyaniline by potentiodynamic e...
Synthesis of nanoparticles and nanofibers of polyaniline by potentiodynamic e...Synthesis of nanoparticles and nanofibers of polyaniline by potentiodynamic e...
Synthesis of nanoparticles and nanofibers of polyaniline by potentiodynamic e...Grupo de Pesquisa em Nanoneurobiofisica
Ā 
PREPARATION AND CHARACTERIZATION OF CONDUCTING HANDMADE CARPET
PREPARATION AND CHARACTERIZATION  OF CONDUCTING HANDMADE CARPET PREPARATION AND CHARACTERIZATION  OF CONDUCTING HANDMADE CARPET
PREPARATION AND CHARACTERIZATION OF CONDUCTING HANDMADE CARPET Rahul Patidar
Ā 
Dr BMN - Finishes for appearance__hand_and_performance
Dr BMN - Finishes for appearance__hand_and_performanceDr BMN - Finishes for appearance__hand_and_performance
Dr BMN - Finishes for appearance__hand_and_performancepradnya_ss
Ā 
Epl 0005418 article (2) (1)
Epl 0005418 article (2) (1)Epl 0005418 article (2) (1)
Epl 0005418 article (2) (1)haulequang
Ā 

Viewers also liked (20)

Textile finishing
Textile finishingTextile finishing
Textile finishing
Ā 
1. textile finishing (1)
1.    textile finishing (1)1.    textile finishing (1)
1. textile finishing (1)
Ā 
Finishing
FinishingFinishing
Finishing
Ā 
Textile finishing
Textile finishingTextile finishing
Textile finishing
Ā 
Finishing of textile by chemist:Ayman El Sebaei
Finishing of textile by chemist:Ayman El SebaeiFinishing of textile by chemist:Ayman El Sebaei
Finishing of textile by chemist:Ayman El Sebaei
Ā 
Dying Printing Finishing
Dying Printing FinishingDying Printing Finishing
Dying Printing Finishing
Ā 
Textile finishing bultan
Textile finishing  bultanTextile finishing  bultan
Textile finishing bultan
Ā 
different finishing types
different finishing typesdifferent finishing types
different finishing types
Ā 
A thesis statement
A thesis statementA thesis statement
A thesis statement
Ā 
Thesis statements(1)2011pp
Thesis statements(1)2011ppThesis statements(1)2011pp
Thesis statements(1)2011pp
Ā 
Presentation Quality Control Dyeing
Presentation Quality Control DyeingPresentation Quality Control Dyeing
Presentation Quality Control Dyeing
Ā 
ąøąøŽą¹ƒąø«ąø”ą¹ˆąø‚ąø­ąø‡ąøąø²ąø£ąø‚ąø™ąøŖą¹ˆąø‡ąøŖąø“ąø™ąø„ą¹‰ąø²ąø­ąø±ąø™ąø•ąø£ąø²ąø¢ą¹ƒąø™ąø›ąøµ 2554
ąøąøŽą¹ƒąø«ąø”ą¹ˆąø‚ąø­ąø‡ąøąø²ąø£ąø‚ąø™ąøŖą¹ˆąø‡ąøŖąø“ąø™ąø„ą¹‰ąø²ąø­ąø±ąø™ąø•ąø£ąø²ąø¢ą¹ƒąø™ąø›ąøµ 2554 ąøąøŽą¹ƒąø«ąø”ą¹ˆąø‚ąø­ąø‡ąøąø²ąø£ąø‚ąø™ąøŖą¹ˆąø‡ąøŖąø“ąø™ąø„ą¹‰ąø²ąø­ąø±ąø™ąø•ąø£ąø²ąø¢ą¹ƒąø™ąø›ąøµ 2554
ąøąøŽą¹ƒąø«ąø”ą¹ˆąø‚ąø­ąø‡ąøąø²ąø£ąø‚ąø™ąøŖą¹ˆąø‡ąøŖąø“ąø™ąø„ą¹‰ąø²ąø­ąø±ąø™ąø•ąø£ąø²ąø¢ą¹ƒąø™ąø›ąøµ 2554
Ā 
LOW PICK UP FINISHING Green Textile Operation: How Can We Make It Profitable?
LOW PICK UP FINISHING Green Textile Operation: How Can We Make It Profitable?LOW PICK UP FINISHING Green Textile Operation: How Can We Make It Profitable?
LOW PICK UP FINISHING Green Textile Operation: How Can We Make It Profitable?
Ā 
Odor control
Odor controlOdor control
Odor control
Ā 
Nonwovens for technical applications
Nonwovens for technical applicationsNonwovens for technical applications
Nonwovens for technical applications
Ā 
Finishingoftextile 130103023
Finishingoftextile 130103023Finishingoftextile 130103023
Finishingoftextile 130103023
Ā 
Synthesis of nanoparticles and nanofibers of polyaniline by potentiodynamic e...
Synthesis of nanoparticles and nanofibers of polyaniline by potentiodynamic e...Synthesis of nanoparticles and nanofibers of polyaniline by potentiodynamic e...
Synthesis of nanoparticles and nanofibers of polyaniline by potentiodynamic e...
Ā 
PREPARATION AND CHARACTERIZATION OF CONDUCTING HANDMADE CARPET
PREPARATION AND CHARACTERIZATION  OF CONDUCTING HANDMADE CARPET PREPARATION AND CHARACTERIZATION  OF CONDUCTING HANDMADE CARPET
PREPARATION AND CHARACTERIZATION OF CONDUCTING HANDMADE CARPET
Ā 
Dr BMN - Finishes for appearance__hand_and_performance
Dr BMN - Finishes for appearance__hand_and_performanceDr BMN - Finishes for appearance__hand_and_performance
Dr BMN - Finishes for appearance__hand_and_performance
Ā 
Epl 0005418 article (2) (1)
Epl 0005418 article (2) (1)Epl 0005418 article (2) (1)
Epl 0005418 article (2) (1)
Ā 

Similar to Leitat 1 innovative_textile_finishing

Air dyeing mechanism
Air dyeing mechanismAir dyeing mechanism
Air dyeing mechanismmankritiSuri
Ā 
04 finishing1 - troficolor denim makers
04   finishing1 - troficolor denim makers04   finishing1 - troficolor denim makers
04 finishing1 - troficolor denim makersGovarthanan Narasimhan
Ā 
1. Introduction to Wet Processing Technology.pptx
1. Introduction to Wet Processing Technology.pptx1. Introduction to Wet Processing Technology.pptx
1. Introduction to Wet Processing Technology.pptxmdtofazzalhossain24
Ā 
Sustainabilty in Textile Processing
Sustainabilty in Textile ProcessingSustainabilty in Textile Processing
Sustainabilty in Textile ProcessingApoorva
Ā 
Technical development of wet processing
Technical development of wet processingTechnical development of wet processing
Technical development of wet processingUnicom Textile Mills Ltd.
Ā 
FS III Ass 1 .pdf
FS III Ass 1 .pdfFS III Ass 1 .pdf
FS III Ass 1 .pdfVaibhavRaj6780
Ā 
Technological development in wet processing technology
Technological development in wet processing technologyTechnological development in wet processing technology
Technological development in wet processing technologyRifad hossain
Ā 
Recent advances in chemical processing edited.pptx
Recent advances in chemical processing edited.pptxRecent advances in chemical processing edited.pptx
Recent advances in chemical processing edited.pptxNazmaShaik17
Ā 
Survey on dyeing faults
Survey on dyeing faults Survey on dyeing faults
Survey on dyeing faults Ateeb Azam
Ā 
Project Work nahid
Project Work nahidProject Work nahid
Project Work nahidNahid Morshed
Ā 
Nano Finishing of Textiles
Nano Finishing of TextilesNano Finishing of Textiles
Nano Finishing of Textileskibria36
Ā 
nanofinishingoftextiles-180525061027.pptx
nanofinishingoftextiles-180525061027.pptxnanofinishingoftextiles-180525061027.pptx
nanofinishingoftextiles-180525061027.pptxrathorebhagwan07
Ā 

Similar to Leitat 1 innovative_textile_finishing (20)

Air dyeing mechanism
Air dyeing mechanismAir dyeing mechanism
Air dyeing mechanism
Ā 
04 finishing1 - troficolor denim makers
04   finishing1 - troficolor denim makers04   finishing1 - troficolor denim makers
04 finishing1 - troficolor denim makers
Ā 
1. Introduction to Wet Processing Technology.pptx
1. Introduction to Wet Processing Technology.pptx1. Introduction to Wet Processing Technology.pptx
1. Introduction to Wet Processing Technology.pptx
Ā 
Dye
DyeDye
Dye
Ā 
Thesis
Thesis Thesis
Thesis
Ā 
Nonwovens & its applications
Nonwovens & its applicationsNonwovens & its applications
Nonwovens & its applications
Ā 
Sustainabilty in Textile Processing
Sustainabilty in Textile ProcessingSustainabilty in Textile Processing
Sustainabilty in Textile Processing
Ā 
Technical development of wet processing
Technical development of wet processingTechnical development of wet processing
Technical development of wet processing
Ā 
FS III Ass 1 .pdf
FS III Ass 1 .pdfFS III Ass 1 .pdf
FS III Ass 1 .pdf
Ā 
Technological development in wet processing technology
Technological development in wet processing technologyTechnological development in wet processing technology
Technological development in wet processing technology
Ā 
Dying
DyingDying
Dying
Ā 
Dyingkjkmj
DyingkjkmjDyingkjkmj
Dyingkjkmj
Ā 
Recent advances in chemical processing edited.pptx
Recent advances in chemical processing edited.pptxRecent advances in chemical processing edited.pptx
Recent advances in chemical processing edited.pptx
Ā 
Carpet processing
Carpet processingCarpet processing
Carpet processing
Ā 
Steps of Wet Processing Technology
Steps of Wet Processing TechnologySteps of Wet Processing Technology
Steps of Wet Processing Technology
Ā 
Survey on dyeing faults
Survey on dyeing faults Survey on dyeing faults
Survey on dyeing faults
Ā 
Project Work nahid
Project Work nahidProject Work nahid
Project Work nahid
Ā 
Nano Finishing of Textiles
Nano Finishing of TextilesNano Finishing of Textiles
Nano Finishing of Textiles
Ā 
Textile wet processing_unit_i
Textile wet processing_unit_iTextile wet processing_unit_i
Textile wet processing_unit_i
Ā 
nanofinishingoftextiles-180525061027.pptx
nanofinishingoftextiles-180525061027.pptxnanofinishingoftextiles-180525061027.pptx
nanofinishingoftextiles-180525061027.pptx
Ā 

Recently uploaded

Artificial intelligence in the post-deep learning era
Artificial intelligence in the post-deep learning eraArtificial intelligence in the post-deep learning era
Artificial intelligence in the post-deep learning eraDeakin University
Ā 
Are Multi-Cloud and Serverless Good or Bad?
Are Multi-Cloud and Serverless Good or Bad?Are Multi-Cloud and Serverless Good or Bad?
Are Multi-Cloud and Serverless Good or Bad?Mattias Andersson
Ā 
"Federated learning: out of reach no matter how close",Oleksandr Lapshyn
"Federated learning: out of reach no matter how close",Oleksandr Lapshyn"Federated learning: out of reach no matter how close",Oleksandr Lapshyn
"Federated learning: out of reach no matter how close",Oleksandr LapshynFwdays
Ā 
SQL Database Design For Developers at php[tek] 2024
SQL Database Design For Developers at php[tek] 2024SQL Database Design For Developers at php[tek] 2024
SQL Database Design For Developers at php[tek] 2024Scott Keck-Warren
Ā 
Understanding the Laravel MVC Architecture
Understanding the Laravel MVC ArchitectureUnderstanding the Laravel MVC Architecture
Understanding the Laravel MVC ArchitecturePixlogix Infotech
Ā 
Human Factors of XR: Using Human Factors to Design XR Systems
Human Factors of XR: Using Human Factors to Design XR SystemsHuman Factors of XR: Using Human Factors to Design XR Systems
Human Factors of XR: Using Human Factors to Design XR SystemsMark Billinghurst
Ā 
Benefits Of Flutter Compared To Other Frameworks
Benefits Of Flutter Compared To Other FrameworksBenefits Of Flutter Compared To Other Frameworks
Benefits Of Flutter Compared To Other FrameworksSoftradix Technologies
Ā 
Streamlining Python Development: A Guide to a Modern Project Setup
Streamlining Python Development: A Guide to a Modern Project SetupStreamlining Python Development: A Guide to a Modern Project Setup
Streamlining Python Development: A Guide to a Modern Project SetupFlorian Wilhelm
Ā 
APIForce Zurich 5 April Automation LPDG
APIForce Zurich 5 April  Automation LPDGAPIForce Zurich 5 April  Automation LPDG
APIForce Zurich 5 April Automation LPDGMarianaLemus7
Ā 
My Hashitalk Indonesia April 2024 Presentation
My Hashitalk Indonesia April 2024 PresentationMy Hashitalk Indonesia April 2024 Presentation
My Hashitalk Indonesia April 2024 PresentationRidwan Fadjar
Ā 
Pigging Solutions in Pet Food Manufacturing
Pigging Solutions in Pet Food ManufacturingPigging Solutions in Pet Food Manufacturing
Pigging Solutions in Pet Food ManufacturingPigging Solutions
Ā 
Beyond Boundaries: Leveraging No-Code Solutions for Industry Innovation
Beyond Boundaries: Leveraging No-Code Solutions for Industry InnovationBeyond Boundaries: Leveraging No-Code Solutions for Industry Innovation
Beyond Boundaries: Leveraging No-Code Solutions for Industry InnovationSafe Software
Ā 
Kotlin Multiplatform & Compose Multiplatform - Starter kit for pragmatics
Kotlin Multiplatform & Compose Multiplatform - Starter kit for pragmaticsKotlin Multiplatform & Compose Multiplatform - Starter kit for pragmatics
Kotlin Multiplatform & Compose Multiplatform - Starter kit for pragmaticscarlostorres15106
Ā 
Transcript: New from BookNet Canada for 2024: BNC BiblioShare - Tech Forum 2024
Transcript: New from BookNet Canada for 2024: BNC BiblioShare - Tech Forum 2024Transcript: New from BookNet Canada for 2024: BNC BiblioShare - Tech Forum 2024
Transcript: New from BookNet Canada for 2024: BNC BiblioShare - Tech Forum 2024BookNet Canada
Ā 
Unblocking The Main Thread Solving ANRs and Frozen Frames
Unblocking The Main Thread Solving ANRs and Frozen FramesUnblocking The Main Thread Solving ANRs and Frozen Frames
Unblocking The Main Thread Solving ANRs and Frozen FramesSinan KOZAK
Ā 
Connect Wave/ connectwave Pitch Deck Presentation
Connect Wave/ connectwave Pitch Deck PresentationConnect Wave/ connectwave Pitch Deck Presentation
Connect Wave/ connectwave Pitch Deck PresentationSlibray Presentation
Ā 
"LLMs for Python Engineers: Advanced Data Analysis and Semantic Kernel",Oleks...
"LLMs for Python Engineers: Advanced Data Analysis and Semantic Kernel",Oleks..."LLMs for Python Engineers: Advanced Data Analysis and Semantic Kernel",Oleks...
"LLMs for Python Engineers: Advanced Data Analysis and Semantic Kernel",Oleks...Fwdays
Ā 

Recently uploaded (20)

Artificial intelligence in the post-deep learning era
Artificial intelligence in the post-deep learning eraArtificial intelligence in the post-deep learning era
Artificial intelligence in the post-deep learning era
Ā 
Are Multi-Cloud and Serverless Good or Bad?
Are Multi-Cloud and Serverless Good or Bad?Are Multi-Cloud and Serverless Good or Bad?
Are Multi-Cloud and Serverless Good or Bad?
Ā 
"Federated learning: out of reach no matter how close",Oleksandr Lapshyn
"Federated learning: out of reach no matter how close",Oleksandr Lapshyn"Federated learning: out of reach no matter how close",Oleksandr Lapshyn
"Federated learning: out of reach no matter how close",Oleksandr Lapshyn
Ā 
SQL Database Design For Developers at php[tek] 2024
SQL Database Design For Developers at php[tek] 2024SQL Database Design For Developers at php[tek] 2024
SQL Database Design For Developers at php[tek] 2024
Ā 
E-Vehicle_Hacking_by_Parul Sharma_null_owasp.pptx
E-Vehicle_Hacking_by_Parul Sharma_null_owasp.pptxE-Vehicle_Hacking_by_Parul Sharma_null_owasp.pptx
E-Vehicle_Hacking_by_Parul Sharma_null_owasp.pptx
Ā 
Understanding the Laravel MVC Architecture
Understanding the Laravel MVC ArchitectureUnderstanding the Laravel MVC Architecture
Understanding the Laravel MVC Architecture
Ā 
Human Factors of XR: Using Human Factors to Design XR Systems
Human Factors of XR: Using Human Factors to Design XR SystemsHuman Factors of XR: Using Human Factors to Design XR Systems
Human Factors of XR: Using Human Factors to Design XR Systems
Ā 
Benefits Of Flutter Compared To Other Frameworks
Benefits Of Flutter Compared To Other FrameworksBenefits Of Flutter Compared To Other Frameworks
Benefits Of Flutter Compared To Other Frameworks
Ā 
Streamlining Python Development: A Guide to a Modern Project Setup
Streamlining Python Development: A Guide to a Modern Project SetupStreamlining Python Development: A Guide to a Modern Project Setup
Streamlining Python Development: A Guide to a Modern Project Setup
Ā 
APIForce Zurich 5 April Automation LPDG
APIForce Zurich 5 April  Automation LPDGAPIForce Zurich 5 April  Automation LPDG
APIForce Zurich 5 April Automation LPDG
Ā 
My Hashitalk Indonesia April 2024 Presentation
My Hashitalk Indonesia April 2024 PresentationMy Hashitalk Indonesia April 2024 Presentation
My Hashitalk Indonesia April 2024 Presentation
Ā 
Pigging Solutions in Pet Food Manufacturing
Pigging Solutions in Pet Food ManufacturingPigging Solutions in Pet Food Manufacturing
Pigging Solutions in Pet Food Manufacturing
Ā 
Beyond Boundaries: Leveraging No-Code Solutions for Industry Innovation
Beyond Boundaries: Leveraging No-Code Solutions for Industry InnovationBeyond Boundaries: Leveraging No-Code Solutions for Industry Innovation
Beyond Boundaries: Leveraging No-Code Solutions for Industry Innovation
Ā 
Kotlin Multiplatform & Compose Multiplatform - Starter kit for pragmatics
Kotlin Multiplatform & Compose Multiplatform - Starter kit for pragmaticsKotlin Multiplatform & Compose Multiplatform - Starter kit for pragmatics
Kotlin Multiplatform & Compose Multiplatform - Starter kit for pragmatics
Ā 
Transcript: New from BookNet Canada for 2024: BNC BiblioShare - Tech Forum 2024
Transcript: New from BookNet Canada for 2024: BNC BiblioShare - Tech Forum 2024Transcript: New from BookNet Canada for 2024: BNC BiblioShare - Tech Forum 2024
Transcript: New from BookNet Canada for 2024: BNC BiblioShare - Tech Forum 2024
Ā 
Unblocking The Main Thread Solving ANRs and Frozen Frames
Unblocking The Main Thread Solving ANRs and Frozen FramesUnblocking The Main Thread Solving ANRs and Frozen Frames
Unblocking The Main Thread Solving ANRs and Frozen Frames
Ā 
Connect Wave/ connectwave Pitch Deck Presentation
Connect Wave/ connectwave Pitch Deck PresentationConnect Wave/ connectwave Pitch Deck Presentation
Connect Wave/ connectwave Pitch Deck Presentation
Ā 
Hot Sexy call girls in Panjabi Bagh šŸ” 9953056974 šŸ” Delhi escort Service
Hot Sexy call girls in Panjabi Bagh šŸ” 9953056974 šŸ” Delhi escort ServiceHot Sexy call girls in Panjabi Bagh šŸ” 9953056974 šŸ” Delhi escort Service
Hot Sexy call girls in Panjabi Bagh šŸ” 9953056974 šŸ” Delhi escort Service
Ā 
"LLMs for Python Engineers: Advanced Data Analysis and Semantic Kernel",Oleks...
"LLMs for Python Engineers: Advanced Data Analysis and Semantic Kernel",Oleks..."LLMs for Python Engineers: Advanced Data Analysis and Semantic Kernel",Oleks...
"LLMs for Python Engineers: Advanced Data Analysis and Semantic Kernel",Oleks...
Ā 
The transition to renewables in India.pdf
The transition to renewables in India.pdfThe transition to renewables in India.pdf
The transition to renewables in India.pdf
Ā 

Leitat 1 innovative_textile_finishing

  • 1. Products and services products and services tecnology technology technology technology business development business development business new markets new markets new markets new markets Innovation Innovation Innovation Innovation research research research research research
  • 3. 1. LEITAT TECHNOLOGICAL CENTER 2. TEXTILE PROCESSING 3. INNOVATIVE FINISHES 4. OTHER INNOVATIVE FINISHES INDEX
  • 4. LEITAT is a Technological Research Centre in Spain, founded in 1906, that accounts for a century of experience and expertise in the textile sector. CIT (Centre for Innovative Technology), No. 28 by the Spanish Ministry of Education and Science. Member of the FEDIT (Spanish Federation of Institutions for Innovation and Technology). Member of the Network of Technological Centres of the Generalitat of Catalonia. CT 04/04. Member of the TEXTRANET: European Network of Textile Research Organizations. TECHNOLOGICAL CENTER
  • 5. TESTING CERTIFICATION ENVIRONMENT R+D PROJECTS INNOVATION AND NEW TECHNOLOGIES TRAINING TECHNOLOGICAL CENTER
  • 6. TESTINGTESTING R&D DEPARTMENTR&D DEPARTMENT ENVIRONMENTENVIRONMENT PROJECT MANAGEMENT PROJECT MANAGEMENT ā€¢ 45 Qualified Persons ā€¢ 550 Equipments ā€¢ 45 Qualified Persons ā€¢ 550 Equipments ā€¢ 5 Master Degrees ā€¢ Spanish and International Projects ā€¢ Consulting ā€¢ 5 Master Degrees ā€¢ Spanish and International Projects ā€¢ Consulting ā€¢ Strategic Reorientation ā€¢ Competitiveness Improvement ā€¢ Training ā€¢ Technological Watch ā€¢ Strategic Reorientation ā€¢ Competitiveness Improvement ā€¢ Training ā€¢ Technological Watch EUROPEAN PROJECTS OFFICEEUROPEAN PROJECTS OFFICE ā€¢ 7 Professional Project Managers ā€¢ 1 Technician ā€¢ Internal EU Projects Management ā€¢ Services to Companies ā€¢ 7 Professional Project Managers ā€¢ 1 Technician ā€¢ Internal EU Projects Management ā€¢ Services to Companies ā€¢ Chemistry ā€¢ Advanced Materials ā€¢ Biomedicine ā€¢ Industrial Development ā€¢ Fast Moving Consumer Goods ā€¢ Chemistry ā€¢ Advanced Materials ā€¢ Biomedicine ā€¢ Industrial Development ā€¢ Fast Moving Consumer Goods TECHNOLOGICAL CENTER
  • 8. R&D DEPARTMENT CHEMISTRY Textile Technologies Surface Treatments Environment Biotechnology Analytical Chemistry ADVANCED MATERIALS Smart Materials, Smart Textiles, Smart Systems New Polymers, Bio Fibres Nanotechnology Renewable Energies
  • 9. BIOMEDICINE Target Discovery Lead Discovery Lead Optimisation INDUSTRIAL DEVELOPMENT Industrial Design and Product Creation Assistance in each phase of Product Development Direct Manufacturing of Final Products through Additive Manufacturing Technologies, both metal and polymers FAST MOVING CONSUMER GOODS All types of consumer goods R&D DEPARTMENT
  • 11. TEXTILE PROCESSING Pretreatment Dyeing or Printing Finishing The factors affecting the quality of the final product include: ā€¢ Fibres ā€¢ Textile materials (type of yarn or weave) ā€¢ Dyes, Finishes ā€¢ Textile auxiliaries ā€¢ Temperature ā€¢ Time ā€¢ Machine ā€¢ Water (both quality and quantity)
  • 12. The main objective of the pretreatment is to clean the textile materials and to provide them the required quality and other specific characteristics. The major operations involve: ā€¢ Desizing ā€¢ Scouring ā€¢ Mercerisation ā€¢ Carbonizing (wool) ā€¢ Chemical bleaching ā€¢ Optical brightening PRETREATMENT
  • 13. DYEING PROCESS Stages in dyeing ā€¢ First stage: Diffusion of the dye from the dyebath to the fibre surface. ā€¢ Second stage: Adsorption of the dye on the fibre surface. ā€¢ Third stage: Diffusion of the dye to the fibre core. ā€¢ Fourth stage: Fixation of the dye on the fibre. Factors affecting the dyeing process ā€¢ Dye concentration in the dyebath. ā€¢ Chemical constitution of the dye. ā€¢ Molecular weight of the dye.
  • 14. TEXTILE PRINTING ā€¢ Printing is the process by which a localised coloration is made on the textile fabric. ā€¢ The printing is normally done by using dyes showing affinity to the fibre. ā€¢ On the other hand, it can be performed superficially with pigments, which could be fixed using thermocurable resins. Printing Process ā€¢ Fabric preparation: The fabric should have uniform hydrophilicity and the surface should be free of fibres. ā€¢ Deposition of colorant on a dry textile surface: Operating in a continuos way to deposit the colorant on the fabric surface. ā€¢ Fixation of printed colour: It is possible by 3 ways - physical, physico-chemical and chemical ways. ā€¢ Elimination of thickener paste: Normally by means of washing.
  • 15. PRINT PASTES Composition ā€“ Thickener ā€“ Colorant ā€“ Auxiliaries ā€“ Chemical agents ā€“ Water Characteristics Viscosity Homogenity Uniformity of printed colour
  • 16. TEXTILE FINISHING DEFINITION Finishing is the process done on the fabric surface for modifying the appearence, feel and the behaviour. Factors to be considered ā€¢ Finishing increases the cost of the fabric ā€¢ A permanent finish will remain throughout the life of the garment ā€¢ A durable finish will remain during a part of the life of the garment ā€¢ A temporary finish will remain till it is washed ā€¢ A renewable finish can be applied at home without the need of any costly equipment
  • 17. SHRINK-PROOF FINISH Shrinking Due to the relaxation of the tension in the fibres during the processes. The finished fabric would be inferior in some properties. It provokes changes in the postions of warp and weft from the positions fixed by the weaving machine and adopts a more compact structure. Finishing Proceses Chemical: By applying resins, crosslinking agents. Mechanical: ā€¢ Drying without tension ā€¢ Compression of fabric: The yarns are made to shrink as in sanforizing. Combined processes CELLULOSICS
  • 18. PERMANENT PRESSS Objective To fix the final form of the articles. By using resins Process Impregnation Drying Garment manufacture Condensation and Curing CELLULOSICS WASH & WEAR Based on resins or polycarboxilic acids Properies attained It is not necessary to press
  • 19. WRINKLE RESISTANCE AND WRINKLE RELEASE Finishing with formaldehyde Formaldehyde can cause allergy, irritations, contact dermatitisā€¦ Formaldehyde substitute: BTCA Finishing with butanetetracarboxylic acid (BTCA) Create ester bonds with cellulose. Finishing of textile with citric acid treatment or monoester of citric acid Create ester bonds with cellulose. CELLULOSICS
  • 20. PERFORMANCE APPAREL / MOISTURE MANAGEMENT APPLICATION OF STAIN AND WATER RESISTANT FINISHING SPORTSWEAR STAIN RESISTANT WATER RESISTANT MOISTURE RESISTANT CELLULOSICS
  • 21. IMPROVING COMFORT/HAND Diapers/dress materials Comfort Hydrating agent: Aloe Vera, Vitamin A y E Relaxing agent : lavender, ion therapy PCM microcapsules Anti-mosquito agent Moisturizing microcapsules: Aloe Vera Plasma treatment (Diaper) Increase the absorbent properties of the internal part of the diaper Increase the hydrophobicity of the external part of the diaper CELLULOSICS
  • 22. HIGH AND DURABLE LUSTER Luster of textile fibers ā‡’ Geometrical property of transparent, cylindrical filaments with polished surface. Processes: ā‡’ Beetling Process applied on cotton and linen. The fabric is dampened and wound around an iron cylinder, then it is passed through a machine in which it is pounded with heavy wooden mallets. ā‡’ Decating Application of heat and pressure to set or develop lustre. ā‡’ Calendaring CELLULOSICS
  • 23. FINISHES FOR SYNTHETIC FIBRES Softening: To provide softness Hydrophilic finish: Increases the capacity to absorb moisture (eg. under garments) Antipilling: Avoids pilling Antistatic finish: To avoid generation of static electricity Fire retardants: To develop fire proof materials Antimicrobial: (Antibacterial and Antifungus) SYNTHETIC FIBRES
  • 25. Antimicrobial finishes according to their mode of action: Bacteriostatic: Products that stop the bacterial growth Bactericide: Products that destroy the bacteria. The antifungal agents are also classified similarly: fungistatic and fungicide. Antimicrobial finishes according to the mechanism of their action: Migrants: Products that spread and act as a poison for the microorganism. Non-migrants: Products that destroy the microorganism when in contact with it (acting on the membrane). This type of products can be fixed chemically on the fibres using resins, etc. ANTIMICROBIAL FINISH Aspergillus niger Staphylococcus aureus
  • 26. Various options are available in the market for obtaining antimicrobial textiles: Insolubilisation of the active substance in the fibre. Treatment of fibres with resins or crosslinking agents. Microencapsulation of antimicrobial agents. Surface coating of the fibres. Chemical modification with covalent bonds. Use of graft polymers, homopolymers or copolymerisation with the fibre. ANTIMICROBIAL FINISH
  • 27. CHITOSAN Chitosan, the derivative of chitin, can be produced by deacetylation of chitin with concentrated sodium hydroxide. Chitosan is antimicrobial against various microorganisms. ANTIMICROBIAL FINISH
  • 28. TRADE MARK PRODUCER NATURE OF THE POLYMER NATURE OF THE ADDITIVE RHOVILAS Ā® RHOVYL Polyvinyl chloride Organic derivative AMICOR Ā® COURTAULDS Acrylic Triclosan AMICOR PLUS Ā® COURTAULDS Acrylic Triclosan SILFRESH Ā® NOVACETA Acetate Triclosan MICROSAFE AM Ā® HOECHST-CELANESE Acetate Microban B BACTEKILLER Ā® KANEBO Polyester LIVERFRESH N Ā® KANEBO Polyamide LIVERFRESH A Ā® KANEBO Acrylic LUFNEN VA Ā® KANEBO Modacrylic Zeolite + Metallic ions SA 30 Ā® KURARAY Polyester Ceramic + Metallic ions BOLFUR Ā® UNITIKA Polyester Sulphur based FV 4503 Ā® AZOTA-LENZING Polypropylene Add. Sanitized CHITOPOLY Ā® FUJY-SPINNING Polynosic Chitosan THUNDERON Ā® NIHO SANMO DYEING Acrylic, polyamide Sulpur based ANTIMICROBIAL FIBRES ANTIMICROBIAL FINISH
  • 29. ANTIMICROBIAL FINISHES FOR TEXTILES TRADE MARK PRODUCER NATURE OF THE ADDITIVE VANTOCIL IB Ā® ZENECA Polybiguanidine ACTICIDE Ā® THOR Isotiazolinone KATHON Ā® ROHM & HAAS Isotiazolinone PREVENTOL Ā® BAYER Organic derivative BIO-PRUF Ā® MORTON Quaternari ammonium SANIGARD Ā® CLARIANT-SANITIZED Organic derivative/Quaternari ammonium ANTIMICROBIAL FINISHES FOR FIBRES TRADE MARK PRODUCER NATURE OF THE FIBRE NATURE OF THE ADDITIVE EOSY Ā® UNITIKA Cotton Chitosan EASOF Ā® UNITIKA Cotton UNIFRESHER Ā® UNITIKA Cotton BIOSIL B 89 Ā® TOYOBO Polyester Dow Corning DC 5700 BIOCHITON Ā® ASAHI CHEM. IND. Polyurethane-polyamide Chitin BIO-PRUF Ā® MORTON Multi fibres Quaternari ammonium ANTIMICROBIAL FINISH
  • 30. BIOPROCESSING BIOTECHNOLOGY, in the textile context, is mainly referred to: 1. Textile processing with enzymes. 2. Biological treatments of effluents. 3. Biological devices coupled to a textile substrates. ENZYMES are natural reaction catalysts present in all living organisms. Their advantages compared to chemical catalysts are: Mild reaction conditions (T, P, pH). High specificity for the reaction type and the substrate. Being a biological material, it does not have any adverse effects on the environment.
  • 31. Biotechnology Ī± Amylase Desizing Pectinase Catalase Peroxydase Cellulase Scouring Bleaching Dyeing Finishing Grey fabric Finished fabric Desizing Stone washed Bleaching Finished garment Cellulase Laccase DYEING Excess of bleaching agent Excess of dye Better quality of end products (value added) Reduction of pollution and residues Reduction of cost (energy, water and raw materials) Utilization of enzymes BIOPROCESSING
  • 32. Lipase Esterase Hydroxyl groups formation on the fibre surface Higher hydrophilicity w/o treatment Biotech treatment BIOPROCESSING OF POLYESTER
  • 33. BIOSCOURING ALKALI TREATMENTBIOSCOURING ALKALI TREATMENT Low level of agressive attack on fibres Low weight loss because only affecting the pectin part Softness of the fibre surface Improved hand No caustic residues on the fibre BIOTECHNOLOGY FOR COTTON
  • 34. Samples of correctly desized denim Samples of incorrectly desized denim with visible marks BIOTECHNOLOGY BIOPROCESSING
  • 35. Structure of cyclodextrin: Cone trunk structure with a cavity in its centre. Inside of the cone hydrophobic. Outside of the cone hydrophilic. ā‡’ Cyclodextrin can retain hydrophobic molecules dispersed in aqueous solutions. Applications of cyclodextrin: ā‡’ Pharmacology : used as recipient of formulation because the drugs are often hydrophobic. ā‡’ Agro-food system : used to raise the taste of food. Introduction of flavored products inside the cavity. ā‡’ Textiles : Introduction of antimicrobial, anti- odour products and perfumes. ā‡’ Cosmetic : Introduction of perfumes and cosmetics. CYCLODEXTRINS
  • 36. CYCLODEXTRINS Cyclodextrin linking to cellulose backbone Esterification of cellulose and CD by citric acid
  • 37. Plain weave cotton fabric bleached without optical brightener. Bleached wool fabric. Ī² Cyclodextrin, citric acid, catalysts Rose perfume and jasmine microcapsules Ī±-, Ī²-, Ī³- Cyclodextrins Atmospheric plasma CYCLODEXTRINS IN TEXTILES
  • 38. Untreated and plasma treated cotton samples coated directly with cyclodextrin Untreated and plasma treated wool samples coated directly with cyclodextrin CYCLODEXTRINS IN TEXTILES
  • 39. Untreated and plasma treated cotton samples coated with cyclodextrin using citric acid Untreated and plasma treated wool samples coated with cyclodextrin using citric acid CYCLODEXTRINS IN TEXTILES
  • 40. Jasmine microcapsules on plasma treated cotton and wool samples coated with cyclodextrin after citric acid treatment CYCLODEXTRINS IN TEXTILES
  • 41. COTTON hydrophilic / hydrophobic COTTON and PA antistatic COTTON based non-wovens- oil repellent SURFACE TREATMENTS PLASMA TECHNOLOGY
  • 42. PLASMA-ENHANCED CHEMICAL VAPOUR DEPOSITION (PECVD) EFFECTS ON TEXTILE SURFACES: NANOCOATINGS WITH DIFFERENT PROPERTIES HYDROPHOBICITY Precursors: siloxanes, silanes, fluorocarbons HYDROPHILICITY Precursors: acrylic acid, acrylamide OLEOPHOBICITY Precursors: fluorocarbons OTHER PROPERTIES Antimicrobial, UV protection, fire retardant, antistatic, etc. PLASMA SURFACE TREATMENTS
  • 43. Polyester Lyocell (Tencel Ā®) / Polyester (50/50) 1) Activation LPP air 2) PECVD - Perfluorohexane (C6F14) PECVD Contact angle SEM Power level: 300, 600, 900 W Time of treatment: 10, 20, 30 min. SURFACE TREATMENTS
  • 44. a) Non-treated Polyester a) b) b) Plasma-treated (10 min, 600 W) Polyester SURFACE TREATMENTS Plasma Enhanced Chemical vapour Deposition (PECVD)
  • 45. Plasma Enhanced Chemical vapour Deposition (PECVD) a) Non-treated Polyester/Cellulosic a) b) b) Plasma-treated (10 min, 600 W) Polyester/Cellulosic SURFACE TREATMENTS
  • 46. Spores of B. subtilis not treated with plasma Plasma Sterilization Spores of B. subtilis treated with plasma SURFACE TREATMENTS
  • 47. Plasma pretreatments to improve dyeability of COTTON with anti- microbial natural dyes 0 5 10 15 20 25 30 35 40 Ellagic acid Lacaic acid A Lawsone (K/S)corr WO-NT WO-Plasma SURFACE TREATMENTS
  • 48. -2.0 -1.5 -1.0 -0.5 0.0 0.5 1.0 1.5 2.0 Ɓcido elĆ”gico WO-NT WO-Plasma S L -2.0 -1.5 -1.0 -0.5 0.0 0.5 1.0 1.5 2.0 Ɓcido lacĆ”ico WO-NT WO-Plasma S L 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Lawsone WO-NT WO-Plasma S L Antibacterial character of wool fabrics dyed with the natural dyes. (a) Ellagic acid, (b) Laccaic acid A, (c) Lawsone. Dyeing with 20% o.w.f. shade (a) (b) (c) Bacteriostatic (S) Bactericide (L) SURFACE TREATMENTS
  • 50. PRODUCTION PROCESSES Chemical processes Sol-gel Colloidal chemistry Hydrothermic methods Precipitation methods Mechanical processes Milling Pulverizing Mechanical alloying methods NANOPARTICLES NANOTECNOLOGY
  • 51. In-situ formation proceses Lithography Chemical vapour deposition Spray coating Synthesis in gas phase Pyrolysis Electro explosion Laser technique High temperature evaporation Synthesis by plasma technique PRODUCTION PROCESSES NANOPARTICLES NANOTECNOLOGY
  • 52. Nanomaterials used in the textile industry Metallic nanoparticleNanoclays Hydrophobicity Flame retardant Metal-oxide nanoparticle Self cleaning (TiO2) UV Protection (TiO2, ZnO) Hydrophobicity (SiO2) Antibacterial (Ag) Carbon nanotubes Electrical conductivity Heat conductivity Abrasion resistance High tensile strength Nanofibre Sound barrier Dressing scaffold Filtration NANOTECNOLOGY
  • 53. Anti odour and anti microbial textile Anti odour and anti microbial textile Nanofibre for industrial filtering Antibacterial, sound absorption, scaffold cellular for skin regeneration Wicking textiles and water repellent Selfcleaning textile (Lotus effect) Selfcleaning textile (Lotus effect) Properties Ag NP Ag NP Carbon nanofiber Nanofibre by electrospinning - Aerosol spray of NP and polypropylene polymer Fluorocarbon and NP TechnologyCompany NANOTECNOLOGY
  • 54. NANOTECHNOLOGY IN TEXTILES In recent years, crystalline ZnO and TiO2 have received much attention for their photo catalytic action. Nanofilms of ZnO and TiO2 can easily be deposited on heat resistant surfaces like glass and silica at very high temperatures. This can result in properties like self-cleaning, antimicrobial properties, UV protection, etc. But the textile materials are having poor heat resistance and so alternate methods like sol-gel are being tried. NANOTECNOLOGY
  • 55. SOL-GEL TECHNIQUE The sol-gel technique is based on the hydrolysis of liquid precursors and formation of colloidal sols, which can be easily coated on textiles. On the other hand, the wet gel formed, upon drying, yields porous xerogels ("dry gels"). Xerogels are stable, transparent and insoluble in water and most of organic solvents and porous solid materials. NANOTECNOLOGY
  • 56. UV PROTECTION Sun protection creams and textiles are common choices to protect against UV radiation. Several organic or inorganic UV blocking agents are now being developed to improve the UV protection function of the textiles. The organic ones are also known as UV absorbers as they absorb the UV rays. The inorganic ones are semiconductor oxides like ZnO, TiO2, etc., which scatter both UVA and UVB, the main cause of skin cancer. Compared to organics, inorganic ones are now preferred due to the properties like non-toxicity, chemical stability under UV radiation, etc. NANOTECNOLOGY
  • 57. Figure 1. SEM images of undyed yarn finished with ZnO nanoparticles (1) and knitted fabric developed from this yarn (2) YARN FINISHING The nano ZnO finish was applied on cotton yarns with an aim to study the effect of knitting operation on the durability of nanoparticles on the yarns. The SEM images clearly show the presence of ZnO on the yarn as well as on the fabric. Interestingly, higher concentration of nanoparticles was observed in the fabric, which indicates that the knitting operation could induce the concentration of the particles on the surface. It seems that the knitting process is not influential in the loading of nanoparticles, but affects significantly its morphology. 1 2 NANOTECNOLOGY
  • 58. Figure 2. SEM images of dyed yarn finished with ZnO nanoparticles (1) and knitted fabric developed from this yarn (2) YARN FINISHING Similar trend was observed in the reactive dyed yarn and the knitted fabric elaborated from it. But in this case, the loading of the nanoparticles was lesser as compared to the undyed yarns. This is because of the unavailability of some functional groups for the nanoparticles due to the presence of reactive dyes. Thus the reactive dyeing process can influence the fixation of nanoparticles, even though not very significantly. 1 2 NANOTECNOLOGY
  • 59. FABRIC FINISHING (SOL-GEL) WASHING WASHING DYED DYED Figure 3. SEM images of the nano-finished fabrics by sol-gel method: (1) undyed and unwashed, (2) undyed and washed, (3) dyed and unwashed, (4) dyed and washed 1 3 4 2 NANOTECNOLOGY
  • 60. In the case of sol-gel finishing of fabrics, as expected, the nanoparticle load on dyed fabric was lesser than that of undyed fabric. The washing process also tends to reduce the amount of nanoparticles on the surface to some extent. Taking together the data of these two processes, washing and dyeing, it can be observed that the final nanoparticle coating of the fabric is independent of their sequence. This indicates the robustness of the obtained material. FABRIC FINISHING (SOL-GEL) Figure 4. TEM images of nano- finished cotton samples: (1) undyed- unwashed and (2) after ten cycles of domestic washing. 1 2 NANOTECNOLOGY
  • 61. FABRIC FINISHING (SOL-GEL) Figure 5. SEM images of the nano-finished fabrics by sol-gel method: undyed and unwashed with low initial concentration (1) and with higher initial concentration (2) As expected, the samples with higher initial concentrations showed a higher content of nanoparticles on the surface. But it is noteworthy that the low initial concentration also resulted in developing a nanoparticle coating on the fabric surface. On the other hand, the fabric with the higher initial concentration did not show a saturation of the nanoparticles showing that further loading could be possible. 21 NANOTECNOLOGY
  • 62. The undyed control sample showed an UPF value of 8.85, whereas the nano-finishing has resulted in 50+ UPF values for all the unwashed and washed samples. Even though there was a reduction in the load of nanoparticles on the fabric surface after washing, the UPF values were not affected. In the case of dyed samples, 50+ UPF values were not achieved in any case. UPF values increased as a function of the concentration of the sol-gel. UPF values have improved after the washing, probably due to a morphological change of the nano-composites after washing. UPF VALUES 48.0039.6450+50+60 41.7829.0650+50+40 35.6224.7850+50+20 28.9422.5850+50+10 -15.22-8.85Control WashedUnwashedWashedUnwashedSol-Gel Concentration DyedBleached Table 1: UPF values of the unwashed and washed fabric samples before and after 10 cycles of domestic washing. NANOTECNOLOGY
  • 63. NANOTECNOLOGY LOTUS EFFECT The lotus leaf is well known for its hydrophobicity due to the micro-buds found on its surface. Every bud has a height of 10 to 20 microns and is separated from each other by 10 to 15 microns. Application: Carbon nanotubes or silver nanoparticles Plasma: Fluorocarbon coatings Sol-gel: Tetraethyl orthosilicate (TEOS) and Tridecafluorooctyl triethoxysilane (FAS)
  • 66. Conducting fibres from synthetic polymers by the addition of conducting polymers or carbon nanotubes Composite of LDPE with MWCNTs Polyaniline synthesized in LEITAT NANOTECNOLOGY
  • 67. Extrusion of polymeric yarns (nanocomposite) Twin screwed extruder Polyethylene yarn with 10% wt carbon nanotube and pure polyethylene yarn. NANOTECNOLOGY
  • 68. The wear resistance of original cotton: 25000 cycles at 12kPa of pressure. Carbon nanotube grafted cotton fabric: 33000 cycles. The grafting have not improved or affected the anti-static behaviour of cotton. Multiwall Carbon Nanotube grafting on COTTON NANOTECNOLOGY
  • 69. NANOTECNOLOGY Carbon Nanotubes for improving mechanical properties SEM images of CNTs on fabrics: untreated fabric (left) and pretreated with air plasma (right)
  • 70. Sample realized with Jacquard machine using CNT yarn as weft Sample realized with CNT yarn using the flat knitting machine Sample realized with CNT coated yarn using the circular knitting machine NANOTECNOLOGY CNT Coating on PES Yarn
  • 71. DEVELOPMENT OF BIOMATERIALS Development of biodegradable materials like PLA from agricultural by-products as substitutes for petroleum derivatives. Blending conventional polymers with: Natural products and nanoparticles BIOPOLYMERS
  • 72. Bio-degradable and bio-compatible fibres from biopolymers and blends with natural fibres Biocomposites based on polycaprolactone Biocomposites based on PLA NEW POLYMERS BIOPOLYMERS
  • 74. Microcapsules Application of microcapsules MICROCAPSULES Cosmetics, pharmaceutics, medicine, hygiene Hydrating agent: Aloe Vera, Vitamin A y E Anticelulitis agent : caffeine Relaxing agent : lavender, ion therapy Aromatherapy Antimicrobial agent (Chitosan Microcapsules) Anti-odour agent PCM microcapsules Perfume microcapsules
  • 75. ā€œShape memory polymers (SMPs) are smart materials that, as a result of an external stimulus such as temperature or moisture, can change from a temporary deformed shape, back to an original shapeā€. Principle: Integration of polyurethane fibres or a shape memory alloy, Nitinol, between the fibers which compose the textile. Nitinol: Composed of Nickel and titanium (Nickel titanium, NiTi). Able to change shape according to the temperature. Properties: Increase comfort (adjust to cooler or warmer temperatures) Wrinkle-free fabric Smart fabrics SHAPE MEMORY FABRICS
  • 76. Thermochromic dispersions Colour to colourless fabric when temperature rise Reappearing of colour when temperature reduce again Body temperature control via textile colour changes Safety guarantee Principle: CHROMIC PIGMENTS
  • 77. Phosphorescent dispersions Colour fabric in dark place Fabric design Signalization Safety Principle: The energy absorbed by the phosphorescent dispersion is released relatively slowly in the form of light. PHOSPHORESCENT PIGMENTS
  • 78. DIGITAL PRINTING - MEMS Intelligent fabric incorporating MEMS and application sectors MicroElectroMechanical Systems (MEMS) on flexible fabrics
  • 79. Operational sequence in 3D printing process PROCESS ā€¢ Thick film printing and sacrificial etching for 3D MEMS structures. ā€¢ Inkjet printing and build up of 3D MEMS structures by successive layer deposition AIM ā€¢ Deposition of passive materials (e.g. insulator, conductor and material with good mechanical properties). ā€¢ Deposition of active materials (e.g. piezoelectric, piezoresistive). ā€¢ Deposition of encapsulation. DIGITAL PRINTING - MEMS
  • 80. Self cleaning agents UV protecting agent (TiO2, ZnO) Anti-mosquito agent Anti-microbial agent (Chitosan Microcapsules) Anti-odour agent (Cyclodextrin) Perfume microcapsules Anti-staining agents Hydrophobic treatments Home Textiles DRAPE FINISHING
  • 81. FIRE RETARDANTS - EXPANDIBLES Expandable Graphite (EG) belongs to a group of products called intumescents. The main property of intumescents is their ability to expand when heated. Expandable graphite can be applied in flame retardant materials and the expansion volume is up to 300-400 ml/g.
  • 82. FOAM FINISHING Foam finishing is technique to apply a foam on a textile surface to provide various functional properties. The machine consists of a blender for water, chemicals and air to generate foam and a foam applicator. Foam finishing can reduce the use of water in the textile industry. Brittany Dyeing and Printing Corporation and NICE3 (National Industrial Competitiveness through Energy, Environment, and Economics) has developed a new process
  • 83. REFLECTANT TAPES The reflectant tapes are either based on microprisms fixed on clean hard surface or microspheres applied as a formulation.
  • 84. HIGH SPEED SWIM SUITS SPEEDO, OCRA, ARENA, KIWAMI are the market leaders
  • 85. OPTICALLY VARIABLE PIGMENTS Optically variable pigments generate their color through the interference of light rays reflected from interfaces between multiple layers of materials differing in refractive index.
  • 86. Passeig 22 de Juliol, 218 - 08221 Terrassa (Barcelona) Tel. +34 93 788 23 00 - Fax +34 93 789 19 06 www.leitat.org rpaul@leitat.org