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A Brief Sprint Through Battery Science
10th Cleanpower Smart Grids 2019, 1-2 July Cambridge, UK
www.cir-strategy.com/events
R Vasant KUMAR
Department of Materials Science
University of Cambridge
rvk10@cam.ac.uk
Requirements & Resolution
→ Energy and power are originated from electrode material
High Performance Electrochemical Energy Storage Devices – portable devices,
back-up storage, storage with renewables, storage with grid, electrical vehicles
----By	
HK	Kim	
et	al
Atomic Radii in Picometres
Batteries are a Key Technology which will Enable the Transition to a Sustainable Society
Need for Grid Energy Storage
5
Solar Wind
Tidal
Power control & generation
Storage
CommunityPower grid
How can excess
electricity be
utilized?
Brushe'	et	al
Energy storage device with performance characteristics of
high energy density and high power density
Electrochemical Energy Storage Devices
Energy : system’s capability to do work [Wh/kg]
Power : the rate at which work is performed or
energy is converted [energy/time], [W/kg]
Grid Storage
Distribution, 2017
Costs in 100-200 Euros/kWh
And 0.05 per kWh per cycle
Can trade size for life
of batteries
Materials Manufacturing Others
q To reduce global warming we need renewable sources
therefore we need batteries for storage energy, and we need to
have them quickly.
q The batteries manufacturing process is standardized
worldwide, there are many industrial plants already built,
therefore for quickly implementing new battery technologies,
we need to develop new materials compatible with the current
industrial manufacturing process utilized for lithium ion
batteries.
q We need to reduce the cost of material, furthermore only
Lithium would not be enough to power our mobility, our
homes and our society.
q Therefore we need to develop also batteries technology based
on Na, K, Mg, Ca, Al, Zn…which are more abundant and low
cost materials.
70-80%
30-20%
Lithium ion Cell Cost
Breakdown
Lithium containing salt-lake
Salts mostly present
as chlorides (and some
sulphates) in wt%
Na 4-6%
K 2-3%
Li 0.2-0.3%
Mg 1 – 3.6 wt%
Ca 0.04 wt%
Solar evaporation
concentrates LiCl
to over 6 wt%,
precipitating NaCl,
KCl products
Solubility Data g/100g
Water at 20oC
LiCl: 86.2
NaCl: 35.9
KCl: 34.2
MgCl2 : 54.6
CaCl2 : 74.5
Add lime to remove Mg
Ca(OH)2: 0.16
Mg(OH)2: 0.0009
LiOH: 12.3 (does not
form, as LiCl is stable)
Add Na2CO3 to
Precipitate Li2CO3
Na2CO3: 21.5
Li2CO3: 1.26
Li sold as Lithium Carbonate equivalent
(LCE)
ECONOMIC AVAILABILITY OF LITHIUM
•  BRINE LAKES LOCATED IN RELATIVELY HIGH ALTITUDES OF 2000 –
5000 M ABOVE SEA-LEVEL (ABC2- ARGENTINA, BOLIVIA, CHILE,
CHINA) [ABC LI TRIANGLE AND TIBET]
•  LI CONTENT IN SALT LAKES VARY FROM 0.1 TO 0.15 WT% (IN SEA-
WATER IT IS 0.000017 WT%); ALSO FROM LI ROCKS – A GROWING
AREA FOR BATTERY GRADE LI ( 1 – 2.5 WT%) (AUSTRALIA)
Photograph by Noah Friedman-Rudovsky, Bloomberg/Getty Images
SUSTAINABILITY OF LI CELLS
§  RECOVERY OF LI FROM RAW MATERIALS OR FROM SPENT BATTERIES BY CONVENTIONAL
METHOD IS VERY ENERGY-INTENSIVE AT > 25 KWH/KG OF LI, WHILE ENERGY AVAILABLE
FROM A LITHIUM BATTERY RANGES FROM 5 TO 12 KWH/KG OF LI!
§  ENERGY DEFICIT PER CHARGE-DISCHARGE CYCLE IS AT LEAST 1KWH/KG OF LI
§  IF LI-ION CELLS WERE USED IN AN ESTIMATED 0.1 BILLION EV CARS WORLDWIDE BY 2050,
THE DEMAND FOR LI (LCE) WOULD INCREASE FROM 0.34 TO 6 MTPY
§  ENERGY AND MATERIALS SUSTAINABILITY SHOULD BE CONSIDERED TOGETHER
§  ENERGY DEFICIT SHOULD BE GIVEN A HIGH PRIORITY FOR LARGE SCALE USAGE OF LI
Electrode to Electrode Recycling║Scaffold to Scaffold Recycling|| Reincarnated Battery
AN IMPORTANT POINT TO PONDER
WHILE 1 KG OF GASOLINE CAN GENERATE 15X MORE ENERGY THAN 1 KG OF LI,
SPENT GASOLINE CAN NEVER BE RECYCLED, BUT IN PRINCIPLE (AND SOON IN
PRACTICE) 100% OF LI CAN BE (AND WILL BE) RECYCLED AT LOW NET ENERGY
CONSUMPTION!
INCREASING ELECTRICITY FROM RENEWABLE SOURCES
LOWER “BILL OF MATERIALS”, CAPEX AND OPEX
OTHER CRITICAL MATERIALS – COBALT, VANADIUM, TIN, RARE EARTHS, NICKEL, COPPER..
5000~7000 small batteries
(18650 size, 18 mm diameter x 650 mm height)
Lithium-ion Batteries
NCA - Graphite
CATHODE MATERIALS FOR LI-ION BATTERIES –
L: Li; C-Co; N: Ni; M: Mn; A: Al; F: Fe: P: Phospate; O:O
•  LCO – HIGH CAPACITY, LOW SELF-DISCHARGE, HIGH VOLTAGE, GOOD CYCLING [HIGH
COSTS, LOW THERMAL STABILITY, CAPACITY FADE AT HIGH RATES OD DEEP CYCLING] –
HISTORICAL, MAINSTAY OF PORTABLE ELECTRONICS, UNIQUE COBALT CATALYSIS
•  NCA – HIGH USABLE CAPACITY, LOW SELF DISCHARGE AT RT, LONG LIFE, GOOD CYCLING,
MODERATE COSTS AS NICKEL/COBALT RATIO IS >5 [SERIOUS CAPACITY FADE AT T> 40C DUE
TO NICKEL CATION DISORDER, SAFETY ISSUES] – PANASONIC TESLA EV BATTERIES
•  LFP – SAFETY GOOD, LOW SELF DISCHARGE, GOOD FOR DEEP CYCLING, LOW COST [LOW
ENERGY]
•  NMC – DECREASING COBALT CONTENT TO LOWER COST[111, 532, 622, 811]
ANODE MATERIALS FOR LIBS
•  GRAPHITE – NATURAL OR SYNTHETIC
•  HARD CARBON – COMBINES GRAPHITIC REGIONS WITH MICROPOROUS REGIONS FOR LI
STORAGE IN MICRO-VOIDS [ HIGH CAPACITY] – GOOD FOR SODIUM ION BATTERIES
•  SILICON – HIGH CAPACITY, LOW COST [LARGE VOLUME CHANGE, RAPID CAPACITY FADE]
•  CARBON- SILICON - IMPROVED PERFORMANCE
•  NIOBATES – SAFER AND MORE RELIABLE [ ALSO SUITABLE FOR SODIUM ION BATTERIES]
•  LITHIUM – SAFETY ISSUES
Catalytic Carbon Gasification – Graphene Nano-Mesh!
--By HK Kim et al
EES,2016
CARBON ION PLUME GENERATION WITH VIRTUAL
CATHODE DEPOSITION (PLASMA)
VCD Generates Plume of
Carbon Ions from Graphite
Target TOF of Carbon Ions
Energy Distribution
CALIB (ACRONYM)
NOVEL CARBON ALLOTROPE FOR LITHIUM ION BATTERIES
A mix of 2D and 3D composite porous structured electrodes and
thin, dense solid electrolytes;
Patent Pending – Yarmolich, Kumar,Zhao, Kim Tomov et al
The project goal is to develop a new type of Li-ion battery
anode based on a totally new form of carbon material
containing in-situ graphene regions - Carbon Allotrope for
Lithium Ion Batteries (CALIB).
Use of CALIB as active anode material allows
•  Specific capacity increase
•  Cycle-life improvement
Virtual Cathode deposition method for the anode electrode
manufacturing enables
•  One-step manufacturing process
•  High purity of the materials without binders
•  Automated process
Anode & Cathode manufacture
Materials characterization & test
Battery manufacturing & test
Challenges	and	Opportunities		
Lithium	Ion	Battery	(LIB)	Market	Potentially	Worth	$80	Billion	by	2022	Led	by	
Automotive	Industry	(Source:	RnRMarketResearch)	
New	Lithium-Sulfur	Battery	compete	with	LIBs,	in	costs	for	off-grid	storage		
Light	
Weight	
Safe	
Maintena
nce	Free		
Temperatu
re	
tolerance	
Cost	
Effectiven
ess	
Full	
Discharge	
Environme
ntal	
Friendly	
Commercialization	of	lithium–sulfur	batteries	has	
so	far	been	limited	due	to	the	cyclability	problems	
associated	with	both	the	sulfur	cathode	and	the	
lithium–metal	anode.	
	
Projects	to	overcome	the	technical	
challenges	and	lead	a	new	wave	of	Li-S	
battery	commercialization.		
Gleb	Ivanov,	RV	Kumar,	Lei	Wang
LI-S BATTERIES – IN TRANSPORTATION, POTENTIALLY
LOWER COST, HIGHER ENERGY DENSITY
Nature	Materials,	2012,	11:	19-29.	&	Nano	Energy,	2015,	12,	538-546.
1675 mAh g-1 of S
2600 Wh kg-1 or 2800 Wh l-1 of cell
2Li++2e- +S Li2S
Voltage hysteresis: 0.2-0.3V;
shuttling; capacity fade High Energy
Gatekeepers to control Shuttling of Sulphur, improved cycle life, safety
--By T Zhao, et al, Adv.
Funct. Mater. 2016, 26,
8418–8426
University of Cambridge
Thanks for your attention
Department of Materials Science and Metallurgy
University of Cambridge

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A brief sprint through battery science

  • 1. A Brief Sprint Through Battery Science 10th Cleanpower Smart Grids 2019, 1-2 July Cambridge, UK www.cir-strategy.com/events R Vasant KUMAR Department of Materials Science University of Cambridge rvk10@cam.ac.uk
  • 2. Requirements & Resolution → Energy and power are originated from electrode material High Performance Electrochemical Energy Storage Devices – portable devices, back-up storage, storage with renewables, storage with grid, electrical vehicles ----By HK Kim et al
  • 3. Atomic Radii in Picometres
  • 4. Batteries are a Key Technology which will Enable the Transition to a Sustainable Society
  • 5. Need for Grid Energy Storage 5 Solar Wind Tidal Power control & generation Storage CommunityPower grid How can excess electricity be utilized? Brushe' et al
  • 6. Energy storage device with performance characteristics of high energy density and high power density Electrochemical Energy Storage Devices Energy : system’s capability to do work [Wh/kg] Power : the rate at which work is performed or energy is converted [energy/time], [W/kg]
  • 7. Grid Storage Distribution, 2017 Costs in 100-200 Euros/kWh And 0.05 per kWh per cycle Can trade size for life of batteries
  • 8. Materials Manufacturing Others q To reduce global warming we need renewable sources therefore we need batteries for storage energy, and we need to have them quickly. q The batteries manufacturing process is standardized worldwide, there are many industrial plants already built, therefore for quickly implementing new battery technologies, we need to develop new materials compatible with the current industrial manufacturing process utilized for lithium ion batteries. q We need to reduce the cost of material, furthermore only Lithium would not be enough to power our mobility, our homes and our society. q Therefore we need to develop also batteries technology based on Na, K, Mg, Ca, Al, Zn…which are more abundant and low cost materials. 70-80% 30-20% Lithium ion Cell Cost Breakdown
  • 9. Lithium containing salt-lake Salts mostly present as chlorides (and some sulphates) in wt% Na 4-6% K 2-3% Li 0.2-0.3% Mg 1 – 3.6 wt% Ca 0.04 wt% Solar evaporation concentrates LiCl to over 6 wt%, precipitating NaCl, KCl products Solubility Data g/100g Water at 20oC LiCl: 86.2 NaCl: 35.9 KCl: 34.2 MgCl2 : 54.6 CaCl2 : 74.5 Add lime to remove Mg Ca(OH)2: 0.16 Mg(OH)2: 0.0009 LiOH: 12.3 (does not form, as LiCl is stable) Add Na2CO3 to Precipitate Li2CO3 Na2CO3: 21.5 Li2CO3: 1.26 Li sold as Lithium Carbonate equivalent (LCE)
  • 10. ECONOMIC AVAILABILITY OF LITHIUM •  BRINE LAKES LOCATED IN RELATIVELY HIGH ALTITUDES OF 2000 – 5000 M ABOVE SEA-LEVEL (ABC2- ARGENTINA, BOLIVIA, CHILE, CHINA) [ABC LI TRIANGLE AND TIBET] •  LI CONTENT IN SALT LAKES VARY FROM 0.1 TO 0.15 WT% (IN SEA- WATER IT IS 0.000017 WT%); ALSO FROM LI ROCKS – A GROWING AREA FOR BATTERY GRADE LI ( 1 – 2.5 WT%) (AUSTRALIA) Photograph by Noah Friedman-Rudovsky, Bloomberg/Getty Images
  • 11. SUSTAINABILITY OF LI CELLS §  RECOVERY OF LI FROM RAW MATERIALS OR FROM SPENT BATTERIES BY CONVENTIONAL METHOD IS VERY ENERGY-INTENSIVE AT > 25 KWH/KG OF LI, WHILE ENERGY AVAILABLE FROM A LITHIUM BATTERY RANGES FROM 5 TO 12 KWH/KG OF LI! §  ENERGY DEFICIT PER CHARGE-DISCHARGE CYCLE IS AT LEAST 1KWH/KG OF LI §  IF LI-ION CELLS WERE USED IN AN ESTIMATED 0.1 BILLION EV CARS WORLDWIDE BY 2050, THE DEMAND FOR LI (LCE) WOULD INCREASE FROM 0.34 TO 6 MTPY §  ENERGY AND MATERIALS SUSTAINABILITY SHOULD BE CONSIDERED TOGETHER §  ENERGY DEFICIT SHOULD BE GIVEN A HIGH PRIORITY FOR LARGE SCALE USAGE OF LI Electrode to Electrode Recycling║Scaffold to Scaffold Recycling|| Reincarnated Battery
  • 12. AN IMPORTANT POINT TO PONDER WHILE 1 KG OF GASOLINE CAN GENERATE 15X MORE ENERGY THAN 1 KG OF LI, SPENT GASOLINE CAN NEVER BE RECYCLED, BUT IN PRINCIPLE (AND SOON IN PRACTICE) 100% OF LI CAN BE (AND WILL BE) RECYCLED AT LOW NET ENERGY CONSUMPTION! INCREASING ELECTRICITY FROM RENEWABLE SOURCES LOWER “BILL OF MATERIALS”, CAPEX AND OPEX OTHER CRITICAL MATERIALS – COBALT, VANADIUM, TIN, RARE EARTHS, NICKEL, COPPER..
  • 13. 5000~7000 small batteries (18650 size, 18 mm diameter x 650 mm height) Lithium-ion Batteries NCA - Graphite
  • 14. CATHODE MATERIALS FOR LI-ION BATTERIES – L: Li; C-Co; N: Ni; M: Mn; A: Al; F: Fe: P: Phospate; O:O •  LCO – HIGH CAPACITY, LOW SELF-DISCHARGE, HIGH VOLTAGE, GOOD CYCLING [HIGH COSTS, LOW THERMAL STABILITY, CAPACITY FADE AT HIGH RATES OD DEEP CYCLING] – HISTORICAL, MAINSTAY OF PORTABLE ELECTRONICS, UNIQUE COBALT CATALYSIS •  NCA – HIGH USABLE CAPACITY, LOW SELF DISCHARGE AT RT, LONG LIFE, GOOD CYCLING, MODERATE COSTS AS NICKEL/COBALT RATIO IS >5 [SERIOUS CAPACITY FADE AT T> 40C DUE TO NICKEL CATION DISORDER, SAFETY ISSUES] – PANASONIC TESLA EV BATTERIES •  LFP – SAFETY GOOD, LOW SELF DISCHARGE, GOOD FOR DEEP CYCLING, LOW COST [LOW ENERGY] •  NMC – DECREASING COBALT CONTENT TO LOWER COST[111, 532, 622, 811]
  • 15. ANODE MATERIALS FOR LIBS •  GRAPHITE – NATURAL OR SYNTHETIC •  HARD CARBON – COMBINES GRAPHITIC REGIONS WITH MICROPOROUS REGIONS FOR LI STORAGE IN MICRO-VOIDS [ HIGH CAPACITY] – GOOD FOR SODIUM ION BATTERIES •  SILICON – HIGH CAPACITY, LOW COST [LARGE VOLUME CHANGE, RAPID CAPACITY FADE] •  CARBON- SILICON - IMPROVED PERFORMANCE •  NIOBATES – SAFER AND MORE RELIABLE [ ALSO SUITABLE FOR SODIUM ION BATTERIES] •  LITHIUM – SAFETY ISSUES
  • 16.
  • 17. Catalytic Carbon Gasification – Graphene Nano-Mesh! --By HK Kim et al EES,2016
  • 18. CARBON ION PLUME GENERATION WITH VIRTUAL CATHODE DEPOSITION (PLASMA) VCD Generates Plume of Carbon Ions from Graphite Target TOF of Carbon Ions Energy Distribution
  • 19. CALIB (ACRONYM) NOVEL CARBON ALLOTROPE FOR LITHIUM ION BATTERIES A mix of 2D and 3D composite porous structured electrodes and thin, dense solid electrolytes; Patent Pending – Yarmolich, Kumar,Zhao, Kim Tomov et al The project goal is to develop a new type of Li-ion battery anode based on a totally new form of carbon material containing in-situ graphene regions - Carbon Allotrope for Lithium Ion Batteries (CALIB). Use of CALIB as active anode material allows •  Specific capacity increase •  Cycle-life improvement Virtual Cathode deposition method for the anode electrode manufacturing enables •  One-step manufacturing process •  High purity of the materials without binders •  Automated process Anode & Cathode manufacture Materials characterization & test Battery manufacturing & test
  • 21. LI-S BATTERIES – IN TRANSPORTATION, POTENTIALLY LOWER COST, HIGHER ENERGY DENSITY Nature Materials, 2012, 11: 19-29. & Nano Energy, 2015, 12, 538-546. 1675 mAh g-1 of S 2600 Wh kg-1 or 2800 Wh l-1 of cell 2Li++2e- +S Li2S Voltage hysteresis: 0.2-0.3V; shuttling; capacity fade High Energy
  • 22. Gatekeepers to control Shuttling of Sulphur, improved cycle life, safety --By T Zhao, et al, Adv. Funct. Mater. 2016, 26, 8418–8426
  • 23. University of Cambridge Thanks for your attention Department of Materials Science and Metallurgy University of Cambridge