SlideShare a Scribd company logo
1 of 44
Download to read offline
OUR WORK PRICIPLES

SHARING LEARNINGS FOR
BUSINESS EXCELLENCE
Excellence in Manufacturing can not
be achieved only through
Improvement Initiatives
 But, it needs serious managerial
intervention and improvement in
backend managerial processes –
“Soft” as well as “Hard”
                  “Hard”
ORGANISATION CHART
                  ORGANISATION CHART
                                   PROPRIETOR



                                     C.E.O.




                  SYSTEMS-1
                   SYSTEMS-2                                   ACCOUNTS-2
PRODUCTION-19
PRODUCTION-30                    QUALITY-9
                                 QUALITY-10       STORES-2


                                FIRST PIECE &
HOT-STAMPING-3
HOT-STAMPING--8                                   PACKING-1
                                IN PROCESS-2
                                   PROCESS-1      PACKING-1

PAD-PRINTING-2                   DEGATING-2
 PAD-PRINTING-2                                   DISPATCH-1
  PAINTING-1                      ASSEMBLY
  PAINTING-1                      PROCESS-2
  ASSEMBLY-10
  ASSEMBLY-15                  ILLUMINATION-1
                               ILLUMINATION-2

 ILLUMINATION-2                FINAL INSPECTION
ILLUMINATION-4                      & PDI-2
                                      PDI-1
LIST OF CUSTOMERS
                               SHARE OF BUSINESS FOR THE
 JNS INSTRUMENTS-
     INSTRUMENTS-                    YEAR ENDING
MANESAR                            31ST,MARCH,2011
JOINT VENTURE WITH
NIPPON SEIKI JAPAN
                                     EXPORT
 MINDA STONERIDGE-
        STONERIDGE-                   10%

PUNE                       OTHERS
COLLABERATION WITH          10%               JNS
                                              40%   JNS
STONERIDGE USA
                                                    MSIL
 INDICATION             INDICATION                  INDICATION
                           10%
INSTRUMENTS-
INSTRUMENTS-                                        OTHERS

FARIDABAD                                           EXPORT


LARGEST MFG. OF ROUND
INSTRUMENTS IN INDIA
                                     MSIL
  OTHERS-
  OTHERS-                            30%

SUPRAJIT, TAFE
ACCESS,VARROC
ENGINEERING.
ENGINEERING.
  EXPORT-
  EXPORT-
CANADA, USA, UK & SA.
SALES GROWTH &
           CERTIFICATIONS
                                                               ISO
                                                               14001:2004 &
1200000
                                                               ISO/TS
                                          MSIL                 16949:2009

1000000
                                          CLUS-
                   ISO                     TER
                  9001
 800000          CERTIFI
                    -
 600000          CATION


 400000



 200000



      0
           2005-06    2006-07   2007-08    2008-09   2009-10     2010-11
   $ USD   385000     473000    631000     614000    770000      1045000
WORKING AT 33% CAPACITY


     40.0 K POINTERS PER DAY
The Changing Scenario

  Globalization – One Market
     Global Competition
     Government rules and regulations-
   Liberalization
  Customer expectations
  Product Quality perceptions
  Employee & Employer’s expectations

In this changing scenario, We must change:
  Our way of Thinking
  Our way of Working
INNOVATIVE ARTS FACT FILE

       PRODUCT                  INSTRUMENT POINTERS, LENSES & LIGHT GUIDES
                  PRODUCT

                   FACILITY        FARIDABAD-HARYANA-INDIA


                 EMPLOYEES                         55

                                             10000 SQ.FT.
                       AREA
      INSTALLED CAPACITY        30 MILLION POINTERS PER ANNUM


CAPACITY UTILISATION            12 MILLION POINTERS PER ANNUM


                  REVENUE     NETT PROFIT OF USD 65,000.00 2010-11


                  GROWTH           GROWING @ 30% PER ANNUM

          QUALITY SYSTEM         ISO 9001-2008, ISO14001-2004 &
                                         TS 16949:2009

    D&B D-U-N-S NUMBER                       65-044-1137
Certifications




      ISO 9001-2008
CERTIFICATIONS




    ISO/TS 16949:2009
CERTIFICATIONS




     ISO 9001:2008
CERTIFICATIONS




    ISO 14001-2004
NON-ILLUMINATED POINTERS
ILLUMINATED POINTERS
ILLUMINATED POINTERS-1
            POINTERS-
FOR OUR CUSTOMERS IN CANADA
ILLUMINATED POINTERS-2
            POINTERS-
4 PART ASSEMBLY WITH BRASS INSERT MOULDING & HOT
STAMPING ON BOTH TOP & BOTTOM SURFACES.
 SPECIFICALLY FOR ‘HONDA 2 WHEELERS’
ILLUMINATED POINTERS-3
            POINTERS-
Specifically designed to suit Shaft less motors from ‘SONCEBOZ’
ILLUMINATED POINTERS-4
            POINTERS-
FOR OUR CUSTOMER IN CANADA
ILLUMINATED POINTERS-5
            POINTERS-
TAMPON/ PAD PRINTING ON BLACK CAP
ILLUMINATED POINTERS-6
            POINTERS-
SPECIFICALLY DESIGNED TO SUIT VID23-XX Transparent Shaft
                              VID23-
stepper motor.
ILUMINATED POINTERS-7
           POINTERS-
TIP TO TAIL ILLUMINATION
ILLUMINATED POINTERS-8
            POINTERS-
SPECIFICALLY FOR OUR CUSTOMERS ‘VNA’ NORTH
AMERICA (FORMERLY TELEFLEX)
ILLUMINATED POINTERS-9
                           POINTERS-




TAMPON PRINTING ON CAP TOP SPECIFICALLY FOR MARUTI
SUZUKI INDIA LTD.
ILLUMINATED POINTERS-10
            POINTERS-
POINTERS SPECIFICALLY FOR ‘VNA’ NORTH AMERICA.
POINTER WEIGHTS
Raw-material used is Brass & Aluminum sheets.
Raw-
POINTER WEIGHTS
CNC TURNING FROM BRASS RODS
POINTER WEIGHTS
INJECTION MOLDING ‘HSGP’ WITH SPECIFIC GRAVITY OF MORE
THAN 11.
LENSES
PACKING STANDARD
Market Served
                                  HONDA(HMSI),HERO-
       TWO WHEELERS          HONDA,SUZUKI,YAMAHA,TVS,BAJAJ


                         TELCO HCV,LCV,ASHOK LEYLAND,MAHINDRA-
 COMMERCIAL VEHICALS                     BOLERO


           TRACTORS              MAHINDRA,ESCORTS,TAFE


      THREE WHEELERS             BAJAJ,MAHINDRA,PIAGGIO


      PASSENGER CARS   MSIL-GENERAL MOTORS UZBEKISTAN(N-150,MATIZ)
INNOVATIVE ARTS - CUSTOMERS

JNS INSTRUMENTS – A JOINT VENTURE WITH NIPPON SEIKI JAPAN


MINDA STONERIDGE – A JOINT VENTURE WITH STONERIDGE USA


INDICATION INSTRUMENTS LIMITED - FARIDABAD

SUPRAJIT ENGG - BANGALORE


TAFE ACCESS - CHENNAI


ACTIA INDIA


VARROC ENGINEERING


EXPORTS – CANADA, U.K., USA & SA.
7 Gate NPD Process

Gate -1         Input, Quote & Order

          Gate - 2      Plan and Define

                     Gate - 3
                                     Verify the design given by customer

                                Gate - 4       Develop and Validate

                                           Gate - 5     Process Development


                                                 Gate – 6      Customer Approval

                                                            Gate - 7   Production
                                                                       Approval
Quality Assurance Process
         Operation        Quality Assurance


                       Vendor Evaluation
                       Control plan
        Component      Manufacturability Review
                       Handling

                       Control Plan
                       PFMEA
        In process     Process Capability
                       Rejection Analysis
                       Corrective Action

                       Product Validation
       Final product   Quality Tracking
                       Pre Dispatch Audit



                       Warranty Analysis
        Customer       Satisfaction Survey
                       Continuous Improvements
Product Development Time

                  Low End



                        Medium (illuminated)



                              High (illuminated snap
                              fitment)




          WEEKS
Quality Assurance Process
              Quality
                                Frequency
              Checks

         Incoming            As per Sampling
         Components          plan




         Stage wise Checks   First 5 Sample




         Final Product       100%




                             Monthly (local
         Customer Line
                             customers)
Manufacturing Facility
10 VERTCAL INJECTION MOLDING MACHINES WITH 2 SPL. PURPOSE FOR INSERT
MOLDING.


2 HORIZONTAL INJECTION MOLDING MACHINE FROM L&T (De-Tech 60T)


7 HOT STAMPING


2 PAD/TAMPON PRINTING


INHOUSE PRESS SHOP TO MFG.COUNTER WEIGHTS


20 STATIONS FOR PNEUMATICALLY OPERATED POINTER ASSEMBLY


DARK ROOM TO CHECK 100% ILLUMINATION OF POINTERS
Cost

Solutions at 30% less cost than bench marked competitors.

Group of engineers for bench marking, value cost analysis.



Cost tracking at every gate during development.



Cost reduction targets with rewards to all work partners.


Focus to reduce Logistic costs.
End Products – Tractors
End Products – Scooter / 3W
End Products – Motorcycles
End Products – Commercial Vehicles
Products – Utility Vehicle
Products – Passenger Car
END CUSTOMERS
HONDA(HSMI)
HERO HONDA
SUZUKI
MARUTI SUZUKI
YAMAHA
BAJAJ AUTO
TVS
TATA MOTORS
ASHOK LEYLAND
VOLVO (POINTER UNDER DEVELOPMENT)
GENERAL MOTORS
MAHINDRA & MAHINDRA
ESCORTS
TAFE
PIAGGIO
Innovative Arts, Faridabad, Plastic Auto Components

More Related Content

Similar to Innovative Arts, Faridabad, Plastic Auto Components

Smu mba sem 4 tqm winter 2016 assignments
Smu mba sem 4 tqm winter 2016 assignmentsSmu mba sem 4 tqm winter 2016 assignments
Smu mba sem 4 tqm winter 2016 assignmentssolved_assignments
 
Customer satisfaction survey of ice make ref
Customer satisfaction survey  of ice make refCustomer satisfaction survey  of ice make ref
Customer satisfaction survey of ice make refAnkita Sendre
 
Resume_Gyan_VermaPrakash In_Process_
Resume_Gyan_VermaPrakash In_Process_Resume_Gyan_VermaPrakash In_Process_
Resume_Gyan_VermaPrakash In_Process_Gyan Prakash Mishra
 
This is the presentation of ISO 9001:2015 ( Quality Management System) Intern...
This is the presentation of ISO 9001:2015 ( Quality Management System) Intern...This is the presentation of ISO 9001:2015 ( Quality Management System) Intern...
This is the presentation of ISO 9001:2015 ( Quality Management System) Intern...URGSINTERNATIONALCER
 
Emergency Light And AC Adaptor By ILJIN ELECTRONICS (I) PVT. LTD., Greater No...
Emergency Light And AC Adaptor By ILJIN ELECTRONICS (I) PVT. LTD., Greater No...Emergency Light And AC Adaptor By ILJIN ELECTRONICS (I) PVT. LTD., Greater No...
Emergency Light And AC Adaptor By ILJIN ELECTRONICS (I) PVT. LTD., Greater No...IndiaMART InterMESH Limited
 
Cluster Programme for MSME_Nov16
Cluster Programme for MSME_Nov16Cluster Programme for MSME_Nov16
Cluster Programme for MSME_Nov16Suhas_gokhale
 
Anant shah asc-2017
Anant shah  asc-2017Anant shah  asc-2017
Anant shah asc-2017Anant Shah
 
Sierra Manufacturing Introduction Presentation: Special Cutting Tools Fabrica...
Sierra Manufacturing Introduction Presentation: Special Cutting Tools Fabrica...Sierra Manufacturing Introduction Presentation: Special Cutting Tools Fabrica...
Sierra Manufacturing Introduction Presentation: Special Cutting Tools Fabrica...Andrew Michael Martin
 
Six sigma project (chihaoshen)
Six sigma project (chihaoshen)Six sigma project (chihaoshen)
Six sigma project (chihaoshen)CH §Shen
 
Beyond ISO 9001 : Benefits to SMEs
Beyond ISO 9001 : Benefits to SMEsBeyond ISO 9001 : Benefits to SMEs
Beyond ISO 9001 : Benefits to SMEsDinesh Kakkad
 
Kinetic Gears Corporate Presentation
Kinetic Gears Corporate PresentationKinetic Gears Corporate Presentation
Kinetic Gears Corporate PresentationCreativity Please
 
Iatf 16949 honda mitra matra volume 2
Iatf 16949 honda mitra matra volume 2Iatf 16949 honda mitra matra volume 2
Iatf 16949 honda mitra matra volume 2DANANG WID
 

Similar to Innovative Arts, Faridabad, Plastic Auto Components (20)

Smu mba sem 4 tqm winter 2016 assignments
Smu mba sem 4 tqm winter 2016 assignmentsSmu mba sem 4 tqm winter 2016 assignments
Smu mba sem 4 tqm winter 2016 assignments
 
Customer satisfaction survey of ice make ref
Customer satisfaction survey  of ice make refCustomer satisfaction survey  of ice make ref
Customer satisfaction survey of ice make ref
 
Qa improvement
Qa improvement Qa improvement
Qa improvement
 
Qa improvement
Qa improvement Qa improvement
Qa improvement
 
Resume_Gyan_VermaPrakash In_Process_
Resume_Gyan_VermaPrakash In_Process_Resume_Gyan_VermaPrakash In_Process_
Resume_Gyan_VermaPrakash In_Process_
 
Dion[1] 9100
Dion[1] 9100Dion[1] 9100
Dion[1] 9100
 
This is the presentation of ISO 9001:2015 ( Quality Management System) Intern...
This is the presentation of ISO 9001:2015 ( Quality Management System) Intern...This is the presentation of ISO 9001:2015 ( Quality Management System) Intern...
This is the presentation of ISO 9001:2015 ( Quality Management System) Intern...
 
Emergency Light And AC Adaptor By ILJIN ELECTRONICS (I) PVT. LTD., Greater No...
Emergency Light And AC Adaptor By ILJIN ELECTRONICS (I) PVT. LTD., Greater No...Emergency Light And AC Adaptor By ILJIN ELECTRONICS (I) PVT. LTD., Greater No...
Emergency Light And AC Adaptor By ILJIN ELECTRONICS (I) PVT. LTD., Greater No...
 
Ikio Presentation
Ikio PresentationIkio Presentation
Ikio Presentation
 
New cv kk.docx
New cv kk.docxNew cv kk.docx
New cv kk.docx
 
Cluster Programme for MSME_Nov16
Cluster Programme for MSME_Nov16Cluster Programme for MSME_Nov16
Cluster Programme for MSME_Nov16
 
Anant shah asc-2017
Anant shah  asc-2017Anant shah  asc-2017
Anant shah asc-2017
 
S Saravana Kumar Resume 2020 INDIA
S Saravana Kumar Resume 2020 INDIAS Saravana Kumar Resume 2020 INDIA
S Saravana Kumar Resume 2020 INDIA
 
Laiyang dishin automobile parts co.,ltd 2016
Laiyang dishin automobile parts co.,ltd  2016Laiyang dishin automobile parts co.,ltd  2016
Laiyang dishin automobile parts co.,ltd 2016
 
Laiyang dishin automobile parts co.,ltd 2016
Laiyang dishin automobile parts co.,ltd  2016Laiyang dishin automobile parts co.,ltd  2016
Laiyang dishin automobile parts co.,ltd 2016
 
Sierra Manufacturing Introduction Presentation: Special Cutting Tools Fabrica...
Sierra Manufacturing Introduction Presentation: Special Cutting Tools Fabrica...Sierra Manufacturing Introduction Presentation: Special Cutting Tools Fabrica...
Sierra Manufacturing Introduction Presentation: Special Cutting Tools Fabrica...
 
Six sigma project (chihaoshen)
Six sigma project (chihaoshen)Six sigma project (chihaoshen)
Six sigma project (chihaoshen)
 
Beyond ISO 9001 : Benefits to SMEs
Beyond ISO 9001 : Benefits to SMEsBeyond ISO 9001 : Benefits to SMEs
Beyond ISO 9001 : Benefits to SMEs
 
Kinetic Gears Corporate Presentation
Kinetic Gears Corporate PresentationKinetic Gears Corporate Presentation
Kinetic Gears Corporate Presentation
 
Iatf 16949 honda mitra matra volume 2
Iatf 16949 honda mitra matra volume 2Iatf 16949 honda mitra matra volume 2
Iatf 16949 honda mitra matra volume 2
 

More from IndiaMART InterMESH Limited

Welding Electrode Making Machine By Deccan Dynamics
Welding Electrode Making Machine By Deccan DynamicsWelding Electrode Making Machine By Deccan Dynamics
Welding Electrode Making Machine By Deccan DynamicsIndiaMART InterMESH Limited
 
Anti Vibrations Pads By Dynemech System (P) Ltd.
Anti Vibrations Pads By Dynemech System (P) Ltd.Anti Vibrations Pads By Dynemech System (P) Ltd.
Anti Vibrations Pads By Dynemech System (P) Ltd.IndiaMART InterMESH Limited
 
Eagle Plant Protect Private Limited by Agro Chemical Products
Eagle Plant Protect Private Limited by Agro Chemical ProductsEagle Plant Protect Private Limited by Agro Chemical Products
Eagle Plant Protect Private Limited by Agro Chemical ProductsIndiaMART InterMESH Limited
 
Automation Control Equipment By Dura Control Systems
Automation Control Equipment By Dura Control SystemsAutomation Control Equipment By Dura Control Systems
Automation Control Equipment By Dura Control SystemsIndiaMART InterMESH Limited
 
Files, Folder, Executive Notebook & Dairies by Worldone Brand Of Arora Gifts ...
Files, Folder, Executive Notebook & Dairies by Worldone Brand Of Arora Gifts ...Files, Folder, Executive Notebook & Dairies by Worldone Brand Of Arora Gifts ...
Files, Folder, Executive Notebook & Dairies by Worldone Brand Of Arora Gifts ...IndiaMART InterMESH Limited
 

More from IndiaMART InterMESH Limited (20)

Welding Electrode Making Machine By Deccan Dynamics
Welding Electrode Making Machine By Deccan DynamicsWelding Electrode Making Machine By Deccan Dynamics
Welding Electrode Making Machine By Deccan Dynamics
 
Projectors By Egate Infotel Private Limited
Projectors By Egate Infotel Private LimitedProjectors By Egate Infotel Private Limited
Projectors By Egate Infotel Private Limited
 
Polyene General Industries Private Limited
Polyene General Industries Private LimitedPolyene General Industries Private Limited
Polyene General Industries Private Limited
 
Anti Vibrations Pads By Dynemech System (P) Ltd.
Anti Vibrations Pads By Dynemech System (P) Ltd.Anti Vibrations Pads By Dynemech System (P) Ltd.
Anti Vibrations Pads By Dynemech System (P) Ltd.
 
Eagle Plant Protect Private Limited by Agro Chemical Products
Eagle Plant Protect Private Limited by Agro Chemical ProductsEagle Plant Protect Private Limited by Agro Chemical Products
Eagle Plant Protect Private Limited by Agro Chemical Products
 
Jatindra Engineering Corporation
Jatindra Engineering CorporationJatindra Engineering Corporation
Jatindra Engineering Corporation
 
Hindustan Fibre Tech
Hindustan Fibre TechHindustan Fibre Tech
Hindustan Fibre Tech
 
Automation Control Equipment By Dura Control Systems
Automation Control Equipment By Dura Control SystemsAutomation Control Equipment By Dura Control Systems
Automation Control Equipment By Dura Control Systems
 
Home Furnishing Products By Kent International
Home Furnishing Products By Kent InternationalHome Furnishing Products By Kent International
Home Furnishing Products By Kent International
 
Home Furnishing Products By Kent International
Home Furnishing Products  By Kent InternationalHome Furnishing Products  By Kent International
Home Furnishing Products By Kent International
 
3A Exports
3A Exports3A Exports
3A Exports
 
Bhavani Engineering Works
Bhavani Engineering WorksBhavani Engineering Works
Bhavani Engineering Works
 
Jash Precision Tools Private Limited
Jash Precision Tools Private LimitedJash Precision Tools Private Limited
Jash Precision Tools Private Limited
 
3A Exports
3A Exports3A Exports
3A Exports
 
Coconut Processing Machines
Coconut Processing MachinesCoconut Processing Machines
Coconut Processing Machines
 
Reflectosafe
ReflectosafeReflectosafe
Reflectosafe
 
A.G.Industries
A.G.IndustriesA.G.Industries
A.G.Industries
 
Files, Folder, Executive Notebook & Dairies by Worldone Brand Of Arora Gifts ...
Files, Folder, Executive Notebook & Dairies by Worldone Brand Of Arora Gifts ...Files, Folder, Executive Notebook & Dairies by Worldone Brand Of Arora Gifts ...
Files, Folder, Executive Notebook & Dairies by Worldone Brand Of Arora Gifts ...
 
Weavetech Engineers Limited
Weavetech Engineers LimitedWeavetech Engineers Limited
Weavetech Engineers Limited
 
Industrial Fasteners
Industrial FastenersIndustrial Fasteners
Industrial Fasteners
 

Recently uploaded

Snow Chain-Integrated Tire for a Safe Drive on Winter Roads
Snow Chain-Integrated Tire for a Safe Drive on Winter RoadsSnow Chain-Integrated Tire for a Safe Drive on Winter Roads
Snow Chain-Integrated Tire for a Safe Drive on Winter RoadsHyundai Motor Group
 
08448380779 Call Girls In Friends Colony Women Seeking Men
08448380779 Call Girls In Friends Colony Women Seeking Men08448380779 Call Girls In Friends Colony Women Seeking Men
08448380779 Call Girls In Friends Colony Women Seeking MenDelhi Call girls
 
Next-generation AAM aircraft unveiled by Supernal, S-A2
Next-generation AAM aircraft unveiled by Supernal, S-A2Next-generation AAM aircraft unveiled by Supernal, S-A2
Next-generation AAM aircraft unveiled by Supernal, S-A2Hyundai Motor Group
 
How to convert PDF to text with Nanonets
How to convert PDF to text with NanonetsHow to convert PDF to text with Nanonets
How to convert PDF to text with Nanonetsnaman860154
 
Pigging Solutions in Pet Food Manufacturing
Pigging Solutions in Pet Food ManufacturingPigging Solutions in Pet Food Manufacturing
Pigging Solutions in Pet Food ManufacturingPigging Solutions
 
CloudStudio User manual (basic edition):
CloudStudio User manual (basic edition):CloudStudio User manual (basic edition):
CloudStudio User manual (basic edition):comworks
 
AI as an Interface for Commercial Buildings
AI as an Interface for Commercial BuildingsAI as an Interface for Commercial Buildings
AI as an Interface for Commercial BuildingsMemoori
 
Integration and Automation in Practice: CI/CD in Mule Integration and Automat...
Integration and Automation in Practice: CI/CD in Mule Integration and Automat...Integration and Automation in Practice: CI/CD in Mule Integration and Automat...
Integration and Automation in Practice: CI/CD in Mule Integration and Automat...Patryk Bandurski
 
Unblocking The Main Thread Solving ANRs and Frozen Frames
Unblocking The Main Thread Solving ANRs and Frozen FramesUnblocking The Main Thread Solving ANRs and Frozen Frames
Unblocking The Main Thread Solving ANRs and Frozen FramesSinan KOZAK
 
Pigging Solutions Piggable Sweeping Elbows
Pigging Solutions Piggable Sweeping ElbowsPigging Solutions Piggable Sweeping Elbows
Pigging Solutions Piggable Sweeping ElbowsPigging Solutions
 
Injustice - Developers Among Us (SciFiDevCon 2024)
Injustice - Developers Among Us (SciFiDevCon 2024)Injustice - Developers Among Us (SciFiDevCon 2024)
Injustice - Developers Among Us (SciFiDevCon 2024)Allon Mureinik
 
How to Remove Document Management Hurdles with X-Docs?
How to Remove Document Management Hurdles with X-Docs?How to Remove Document Management Hurdles with X-Docs?
How to Remove Document Management Hurdles with X-Docs?XfilesPro
 
Neo4j - How KGs are shaping the future of Generative AI at AWS Summit London ...
Neo4j - How KGs are shaping the future of Generative AI at AWS Summit London ...Neo4j - How KGs are shaping the future of Generative AI at AWS Summit London ...
Neo4j - How KGs are shaping the future of Generative AI at AWS Summit London ...Neo4j
 
Kotlin Multiplatform & Compose Multiplatform - Starter kit for pragmatics
Kotlin Multiplatform & Compose Multiplatform - Starter kit for pragmaticsKotlin Multiplatform & Compose Multiplatform - Starter kit for pragmatics
Kotlin Multiplatform & Compose Multiplatform - Starter kit for pragmaticscarlostorres15106
 
Maximizing Board Effectiveness 2024 Webinar.pptx
Maximizing Board Effectiveness 2024 Webinar.pptxMaximizing Board Effectiveness 2024 Webinar.pptx
Maximizing Board Effectiveness 2024 Webinar.pptxOnBoard
 
Transforming Data Streams with Kafka Connect: An Introduction to Single Messa...
Transforming Data Streams with Kafka Connect: An Introduction to Single Messa...Transforming Data Streams with Kafka Connect: An Introduction to Single Messa...
Transforming Data Streams with Kafka Connect: An Introduction to Single Messa...HostedbyConfluent
 
Install Stable Diffusion in windows machine
Install Stable Diffusion in windows machineInstall Stable Diffusion in windows machine
Install Stable Diffusion in windows machinePadma Pradeep
 
Advanced Test Driven-Development @ php[tek] 2024
Advanced Test Driven-Development @ php[tek] 2024Advanced Test Driven-Development @ php[tek] 2024
Advanced Test Driven-Development @ php[tek] 2024Scott Keck-Warren
 
Presentation on how to chat with PDF using ChatGPT code interpreter
Presentation on how to chat with PDF using ChatGPT code interpreterPresentation on how to chat with PDF using ChatGPT code interpreter
Presentation on how to chat with PDF using ChatGPT code interpreternaman860154
 
Artificial intelligence in the post-deep learning era
Artificial intelligence in the post-deep learning eraArtificial intelligence in the post-deep learning era
Artificial intelligence in the post-deep learning eraDeakin University
 

Recently uploaded (20)

Snow Chain-Integrated Tire for a Safe Drive on Winter Roads
Snow Chain-Integrated Tire for a Safe Drive on Winter RoadsSnow Chain-Integrated Tire for a Safe Drive on Winter Roads
Snow Chain-Integrated Tire for a Safe Drive on Winter Roads
 
08448380779 Call Girls In Friends Colony Women Seeking Men
08448380779 Call Girls In Friends Colony Women Seeking Men08448380779 Call Girls In Friends Colony Women Seeking Men
08448380779 Call Girls In Friends Colony Women Seeking Men
 
Next-generation AAM aircraft unveiled by Supernal, S-A2
Next-generation AAM aircraft unveiled by Supernal, S-A2Next-generation AAM aircraft unveiled by Supernal, S-A2
Next-generation AAM aircraft unveiled by Supernal, S-A2
 
How to convert PDF to text with Nanonets
How to convert PDF to text with NanonetsHow to convert PDF to text with Nanonets
How to convert PDF to text with Nanonets
 
Pigging Solutions in Pet Food Manufacturing
Pigging Solutions in Pet Food ManufacturingPigging Solutions in Pet Food Manufacturing
Pigging Solutions in Pet Food Manufacturing
 
CloudStudio User manual (basic edition):
CloudStudio User manual (basic edition):CloudStudio User manual (basic edition):
CloudStudio User manual (basic edition):
 
AI as an Interface for Commercial Buildings
AI as an Interface for Commercial BuildingsAI as an Interface for Commercial Buildings
AI as an Interface for Commercial Buildings
 
Integration and Automation in Practice: CI/CD in Mule Integration and Automat...
Integration and Automation in Practice: CI/CD in Mule Integration and Automat...Integration and Automation in Practice: CI/CD in Mule Integration and Automat...
Integration and Automation in Practice: CI/CD in Mule Integration and Automat...
 
Unblocking The Main Thread Solving ANRs and Frozen Frames
Unblocking The Main Thread Solving ANRs and Frozen FramesUnblocking The Main Thread Solving ANRs and Frozen Frames
Unblocking The Main Thread Solving ANRs and Frozen Frames
 
Pigging Solutions Piggable Sweeping Elbows
Pigging Solutions Piggable Sweeping ElbowsPigging Solutions Piggable Sweeping Elbows
Pigging Solutions Piggable Sweeping Elbows
 
Injustice - Developers Among Us (SciFiDevCon 2024)
Injustice - Developers Among Us (SciFiDevCon 2024)Injustice - Developers Among Us (SciFiDevCon 2024)
Injustice - Developers Among Us (SciFiDevCon 2024)
 
How to Remove Document Management Hurdles with X-Docs?
How to Remove Document Management Hurdles with X-Docs?How to Remove Document Management Hurdles with X-Docs?
How to Remove Document Management Hurdles with X-Docs?
 
Neo4j - How KGs are shaping the future of Generative AI at AWS Summit London ...
Neo4j - How KGs are shaping the future of Generative AI at AWS Summit London ...Neo4j - How KGs are shaping the future of Generative AI at AWS Summit London ...
Neo4j - How KGs are shaping the future of Generative AI at AWS Summit London ...
 
Kotlin Multiplatform & Compose Multiplatform - Starter kit for pragmatics
Kotlin Multiplatform & Compose Multiplatform - Starter kit for pragmaticsKotlin Multiplatform & Compose Multiplatform - Starter kit for pragmatics
Kotlin Multiplatform & Compose Multiplatform - Starter kit for pragmatics
 
Maximizing Board Effectiveness 2024 Webinar.pptx
Maximizing Board Effectiveness 2024 Webinar.pptxMaximizing Board Effectiveness 2024 Webinar.pptx
Maximizing Board Effectiveness 2024 Webinar.pptx
 
Transforming Data Streams with Kafka Connect: An Introduction to Single Messa...
Transforming Data Streams with Kafka Connect: An Introduction to Single Messa...Transforming Data Streams with Kafka Connect: An Introduction to Single Messa...
Transforming Data Streams with Kafka Connect: An Introduction to Single Messa...
 
Install Stable Diffusion in windows machine
Install Stable Diffusion in windows machineInstall Stable Diffusion in windows machine
Install Stable Diffusion in windows machine
 
Advanced Test Driven-Development @ php[tek] 2024
Advanced Test Driven-Development @ php[tek] 2024Advanced Test Driven-Development @ php[tek] 2024
Advanced Test Driven-Development @ php[tek] 2024
 
Presentation on how to chat with PDF using ChatGPT code interpreter
Presentation on how to chat with PDF using ChatGPT code interpreterPresentation on how to chat with PDF using ChatGPT code interpreter
Presentation on how to chat with PDF using ChatGPT code interpreter
 
Artificial intelligence in the post-deep learning era
Artificial intelligence in the post-deep learning eraArtificial intelligence in the post-deep learning era
Artificial intelligence in the post-deep learning era
 

Innovative Arts, Faridabad, Plastic Auto Components

  • 1. OUR WORK PRICIPLES SHARING LEARNINGS FOR BUSINESS EXCELLENCE Excellence in Manufacturing can not be achieved only through Improvement Initiatives But, it needs serious managerial intervention and improvement in backend managerial processes – “Soft” as well as “Hard” “Hard”
  • 2. ORGANISATION CHART ORGANISATION CHART PROPRIETOR C.E.O. SYSTEMS-1 SYSTEMS-2 ACCOUNTS-2 PRODUCTION-19 PRODUCTION-30 QUALITY-9 QUALITY-10 STORES-2 FIRST PIECE & HOT-STAMPING-3 HOT-STAMPING--8 PACKING-1 IN PROCESS-2 PROCESS-1 PACKING-1 PAD-PRINTING-2 DEGATING-2 PAD-PRINTING-2 DISPATCH-1 PAINTING-1 ASSEMBLY PAINTING-1 PROCESS-2 ASSEMBLY-10 ASSEMBLY-15 ILLUMINATION-1 ILLUMINATION-2 ILLUMINATION-2 FINAL INSPECTION ILLUMINATION-4 & PDI-2 PDI-1
  • 3. LIST OF CUSTOMERS SHARE OF BUSINESS FOR THE JNS INSTRUMENTS- INSTRUMENTS- YEAR ENDING MANESAR 31ST,MARCH,2011 JOINT VENTURE WITH NIPPON SEIKI JAPAN EXPORT MINDA STONERIDGE- STONERIDGE- 10% PUNE OTHERS COLLABERATION WITH 10% JNS 40% JNS STONERIDGE USA MSIL INDICATION INDICATION INDICATION 10% INSTRUMENTS- INSTRUMENTS- OTHERS FARIDABAD EXPORT LARGEST MFG. OF ROUND INSTRUMENTS IN INDIA MSIL OTHERS- OTHERS- 30% SUPRAJIT, TAFE ACCESS,VARROC ENGINEERING. ENGINEERING. EXPORT- EXPORT- CANADA, USA, UK & SA.
  • 4. SALES GROWTH & CERTIFICATIONS ISO 14001:2004 & 1200000 ISO/TS MSIL 16949:2009 1000000 CLUS- ISO TER 9001 800000 CERTIFI - 600000 CATION 400000 200000 0 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 $ USD 385000 473000 631000 614000 770000 1045000
  • 5. WORKING AT 33% CAPACITY 40.0 K POINTERS PER DAY
  • 6. The Changing Scenario Globalization – One Market Global Competition Government rules and regulations- Liberalization Customer expectations Product Quality perceptions Employee & Employer’s expectations In this changing scenario, We must change: Our way of Thinking Our way of Working
  • 7. INNOVATIVE ARTS FACT FILE PRODUCT INSTRUMENT POINTERS, LENSES & LIGHT GUIDES PRODUCT FACILITY FARIDABAD-HARYANA-INDIA EMPLOYEES 55 10000 SQ.FT. AREA INSTALLED CAPACITY 30 MILLION POINTERS PER ANNUM CAPACITY UTILISATION 12 MILLION POINTERS PER ANNUM REVENUE NETT PROFIT OF USD 65,000.00 2010-11 GROWTH GROWING @ 30% PER ANNUM QUALITY SYSTEM ISO 9001-2008, ISO14001-2004 & TS 16949:2009 D&B D-U-N-S NUMBER 65-044-1137
  • 8. Certifications ISO 9001-2008
  • 9. CERTIFICATIONS ISO/TS 16949:2009
  • 10. CERTIFICATIONS ISO 9001:2008
  • 11. CERTIFICATIONS ISO 14001-2004
  • 14. ILLUMINATED POINTERS-1 POINTERS- FOR OUR CUSTOMERS IN CANADA
  • 15. ILLUMINATED POINTERS-2 POINTERS- 4 PART ASSEMBLY WITH BRASS INSERT MOULDING & HOT STAMPING ON BOTH TOP & BOTTOM SURFACES. SPECIFICALLY FOR ‘HONDA 2 WHEELERS’
  • 16. ILLUMINATED POINTERS-3 POINTERS- Specifically designed to suit Shaft less motors from ‘SONCEBOZ’
  • 17. ILLUMINATED POINTERS-4 POINTERS- FOR OUR CUSTOMER IN CANADA
  • 18. ILLUMINATED POINTERS-5 POINTERS- TAMPON/ PAD PRINTING ON BLACK CAP
  • 19. ILLUMINATED POINTERS-6 POINTERS- SPECIFICALLY DESIGNED TO SUIT VID23-XX Transparent Shaft VID23- stepper motor.
  • 20. ILUMINATED POINTERS-7 POINTERS- TIP TO TAIL ILLUMINATION
  • 21. ILLUMINATED POINTERS-8 POINTERS- SPECIFICALLY FOR OUR CUSTOMERS ‘VNA’ NORTH AMERICA (FORMERLY TELEFLEX)
  • 22. ILLUMINATED POINTERS-9 POINTERS- TAMPON PRINTING ON CAP TOP SPECIFICALLY FOR MARUTI SUZUKI INDIA LTD.
  • 23. ILLUMINATED POINTERS-10 POINTERS- POINTERS SPECIFICALLY FOR ‘VNA’ NORTH AMERICA.
  • 24. POINTER WEIGHTS Raw-material used is Brass & Aluminum sheets. Raw-
  • 25. POINTER WEIGHTS CNC TURNING FROM BRASS RODS
  • 26. POINTER WEIGHTS INJECTION MOLDING ‘HSGP’ WITH SPECIFIC GRAVITY OF MORE THAN 11.
  • 29. Market Served HONDA(HMSI),HERO- TWO WHEELERS HONDA,SUZUKI,YAMAHA,TVS,BAJAJ TELCO HCV,LCV,ASHOK LEYLAND,MAHINDRA- COMMERCIAL VEHICALS BOLERO TRACTORS MAHINDRA,ESCORTS,TAFE THREE WHEELERS BAJAJ,MAHINDRA,PIAGGIO PASSENGER CARS MSIL-GENERAL MOTORS UZBEKISTAN(N-150,MATIZ)
  • 30. INNOVATIVE ARTS - CUSTOMERS JNS INSTRUMENTS – A JOINT VENTURE WITH NIPPON SEIKI JAPAN MINDA STONERIDGE – A JOINT VENTURE WITH STONERIDGE USA INDICATION INSTRUMENTS LIMITED - FARIDABAD SUPRAJIT ENGG - BANGALORE TAFE ACCESS - CHENNAI ACTIA INDIA VARROC ENGINEERING EXPORTS – CANADA, U.K., USA & SA.
  • 31. 7 Gate NPD Process Gate -1 Input, Quote & Order Gate - 2 Plan and Define Gate - 3 Verify the design given by customer Gate - 4 Develop and Validate Gate - 5 Process Development Gate – 6 Customer Approval Gate - 7 Production Approval
  • 32. Quality Assurance Process Operation Quality Assurance Vendor Evaluation Control plan Component Manufacturability Review Handling Control Plan PFMEA In process Process Capability Rejection Analysis Corrective Action Product Validation Final product Quality Tracking Pre Dispatch Audit Warranty Analysis Customer Satisfaction Survey Continuous Improvements
  • 33. Product Development Time Low End Medium (illuminated) High (illuminated snap fitment) WEEKS
  • 34. Quality Assurance Process Quality Frequency Checks Incoming As per Sampling Components plan Stage wise Checks First 5 Sample Final Product 100% Monthly (local Customer Line customers)
  • 35. Manufacturing Facility 10 VERTCAL INJECTION MOLDING MACHINES WITH 2 SPL. PURPOSE FOR INSERT MOLDING. 2 HORIZONTAL INJECTION MOLDING MACHINE FROM L&T (De-Tech 60T) 7 HOT STAMPING 2 PAD/TAMPON PRINTING INHOUSE PRESS SHOP TO MFG.COUNTER WEIGHTS 20 STATIONS FOR PNEUMATICALLY OPERATED POINTER ASSEMBLY DARK ROOM TO CHECK 100% ILLUMINATION OF POINTERS
  • 36. Cost Solutions at 30% less cost than bench marked competitors. Group of engineers for bench marking, value cost analysis. Cost tracking at every gate during development. Cost reduction targets with rewards to all work partners. Focus to reduce Logistic costs.
  • 37. End Products – Tractors
  • 38. End Products – Scooter / 3W
  • 39. End Products – Motorcycles
  • 40. End Products – Commercial Vehicles
  • 43. END CUSTOMERS HONDA(HSMI) HERO HONDA SUZUKI MARUTI SUZUKI YAMAHA BAJAJ AUTO TVS TATA MOTORS ASHOK LEYLAND VOLVO (POINTER UNDER DEVELOPMENT) GENERAL MOTORS MAHINDRA & MAHINDRA ESCORTS TAFE PIAGGIO