IL JIN Electronics (I) Pvt. Ltd.
Plot No. 27 - 28, Ecotech 3
Ext -2 , Udyog Kendra
Greater Noida , UP , India
201306
Compa...
Toward the Top Thinking , Mind , Action
Contents :
 Management ObjectivesManagement Objectives
 Company VisionCompany Vi...
Toward the Top Thinking , Mind , Action
Management Objectives :
CREATIVENESS
CHALLENGES
THINK 5S, 3R AS A LIFE
TEAM
WORK
A...
OrganizationOrganization
Small but StrongSmall but Strong
ProductProduct
High Quality ,High UPPHHigh Quality ,High UPPH
Em...
 Company Name : IL JIN Electronics ( I ) Pvt. Ltd
 Incorporation Year : 2001, 10th Sep
 Total Area : 11000 m2
 Build u...
 Large Manufacturing Facility Base with:
04 Auto Insertion Lines
04 SMT Lines
05 Manual Insertion Lines
03 Assembly Lines...
Toward the Top Thinking , Mind , Action
Certifications & Awards
ISO/TS 16949 : 2009ISO/TS 16949 : 2009
ISO 9001-2008ISO 90...
 CHECK SHEETS.
 HISTOGRAM .
 5 WHY ANALYSIS.
 3 D COUNTER MEASURES.
 FOOL PROOFING INNOVATION.
 4 M , 5S , 3R .
 6 ...
Toward the Top Thinking , Mind , Action
ustomers / Vendors Detail
PILKOR ELEC.
CUSTOMERS :-
VENDORS :-
Sales Trend
500
52
2002 2003 2005 20062004
(3.4)
(5.6)
1000
1500
2000
Qty; K / ($.- Million )
360
1193
1164
663
(7.4)
(9.4...
Director
Prod
(AI,SMT)
Kishore
(Manager)
QA
Gaurav
(Manager)
Prod
Lokesh
(Dy. Mgr)
PM
Pramod
(Sr.Engr.)
Material
Sunil
(Dy...
WAC Main PCBWAC Main PCB WAC CTL AssemblyWAC CTL Assembly
SAC Main PCBSAC Main PCB
WMC Front Loading
PCB
WMC Front Loading...
Toward the Top Thinking , Mind , Action
Automobile
Power Window PCBPower Window PCB Power Control PCBPower Control PCB Pow...
ComponentsComponentsBulky MaterialBulky MaterialSemiconductor DevicesSemiconductor Devices
torage - Process / SMT
SMTSMT
L...
1515 Toward the TopToward the Top
Thinking Mind ActionThinking Mind Action
IC 프로그램
HDP 2C Glue
Dispenser
Paste Printer
- S...
OQC AreaOQC AreaLine 2 & 3Line 2 & 3Line 1Line 1
Manual Insertion - ProcessManual Insertion - Process
Line 1Line 1 Line 2L...
FCT (GENERAL)FCT (GENERAL)FCT LEVER JIG (AC)FCT LEVER JIG (AC)
FCT (MWO)FCT (MWO) MWO CYLINDER JIGMWO CYLINDER JIG
ICT(GEN...
Line 2Line 2PU DispancerPU DispancerLine1Line1
PCB Coating LinePCB Coating Line
Window Ctl.LineWindow Ctl.Line Split Ctl. ...
Quality Assurance -
Process
In-Circuit TestingIn-Circuit TestingAOI MachineAOI MachineIncoming Quality
Control
Incoming Qu...
ResultBreak Through IdeaIssue
o Full Load testing jig not fix and keep
at side of conveyor.
oTesting OFF line.
o High moti...
Toward the Top Thinking , Mind , Action
YOUT
Toward the Top Thinking , Mind , Action
UV Coating Process
POWDER COATING
CONVEYOR
POWDER COATING
CONVEYOR
BASE COAT SPRAY...
ProductionProduction
CapacityCapacity
Toward the Top Thinking , Mind , Action
REMARKS : Space Availability of 30% for addi...
ILJIN ELECTRONICS (I) PVT. LTD. COMMITS TO PROVIDE
TOTAL QUALITY IN ALL THE PRODUCTS THROUGH
PERSONAL INVOLVEMENT OF EACH ...
 TO INCREASE SALES VOLUME BY AT LEAST 5% EVERY QUARTER (MKTG.)
 TO REDUCE NO. OF CUSTOMER COMPLAINTS BY AT LEAST 5% EVER...
FAST INNOVATIONFAST INNOVATION
FAST GROWTHFAST GROWTH
Toward the Top Thinking , Mind , Action
IL JIN YOURSELF
Contact Poin...
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Emergency Light And AC Adaptor By ILJIN ELECTRONICS (I) PVT. LTD., Greater Noida

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Started to create milestones, we, ILJIN ELECTRONICS (I) PVT. LTD. marked our presence in the year 2001 and operate in the manufacturing/servicing of A professional electronics design and manufacturing company since 13 years. Our quality services products have been always appreciated by our clients. Our spontaneous attitude and confident approach in offering an excellent range of DC Volt Emergency Light Industrial, Emergency Light Industrial, DC Volt Emergency Light Home And Decoration, DC Volt Electronics Ballast, DC Volt AC Adaptor, DC Power Supply has deepened our roots in the market. We, ILJIN ELECTRONICS (I) PVT. LTD. breathe with the aim of fully satisfying our clients with our high-quality products services. We are a unit of highly experienced professionals, all of them contributing at the best of their potentials to offer the highest degree of efficiency and client satisfaction.

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  • 워드아트를 삽입하고 모양 조정 핸들을 드래그해 워드아트의 모양을 조절합니다.
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    ※ 힌트 : 동영상을 삽입하면 슬라이드 쇼를 실행할 때 동영상을 자동으로 재생할지 물어오는 창이 뜹니다. <예>를 누르면 자동으로 재생됩니다.
  • Emergency Light And AC Adaptor By ILJIN ELECTRONICS (I) PVT. LTD., Greater Noida

    1. 1. IL JIN Electronics (I) Pvt. Ltd. Plot No. 27 - 28, Ecotech 3 Ext -2 , Udyog Kendra Greater Noida , UP , India 201306 Company Profile :
    2. 2. Toward the Top Thinking , Mind , Action Contents :  Management ObjectivesManagement Objectives  Company VisionCompany Vision  Present StatusPresent Status  BusinessBusiness  OrganizationOrganization  ProductsProducts  D & Y LayoutD & Y Layout  D & Y U V Coating ProcessD & Y U V Coating Process  Molding SetupMolding Setup  ProcessProcess  Prod. CapacityProd. Capacity  Plant EquipmentsPlant Equipments  Quality PolicyQuality Policy  Quality ProcessQuality Process  CustomersCustomers
    3. 3. Toward the Top Thinking , Mind , Action Management Objectives : CREATIVENESS CHALLENGES THINK 5S, 3R AS A LIFE TEAM WORK ACHIEVEMENTS
    4. 4. OrganizationOrganization Small but StrongSmall but Strong ProductProduct High Quality ,High UPPHHigh Quality ,High UPPH EmployeeEmployee Dedicated TeamDedicated Team CustomerCustomer Company to DealCompany to Deal No.1 PCB Manufacturer Company Toward the Top Thinking , Mind , Action IL JIN Vision:
    5. 5.  Company Name : IL JIN Electronics ( I ) Pvt. Ltd  Incorporation Year : 2001, 10th Sep  Total Area : 11000 m2  Build up Area : 100000 ft2  Capital Investment : Rs 56.5Cr ($12.5 Million )  Business ( Last Year) : Rs 168 Cr ( $30Million )  Employees Strength : 277  Products : 1. AC / WMC PCB ASSY 2. REF / MWO PCB ASSY 3. FINAL ASSY etc. 4. AUTOMOBILE PCB 5. INVERTOR PCB  Overseas Projects : Korea (Since 1978)  India project : Pune ( Since 2010) Present Status
    6. 6.  Large Manufacturing Facility Base with: 04 Auto Insertion Lines 04 SMT Lines 05 Manual Insertion Lines 03 Assembly Lines Fast & Flexible Production Systems for High Productivity  Highly Professional Components Sourcing Team With Expertise in Imports from Korea, China , Malaysia & Thailand etc.  Using Quality Analysis Tools as per Six Sigma and 7 QC Tools. . Toward the Top Thinking , Mind , Action Core Competitiveness
    7. 7. Toward the Top Thinking , Mind , Action Certifications & Awards ISO/TS 16949 : 2009ISO/TS 16949 : 2009 ISO 9001-2008ISO 9001-2008 Certificate From URSCertificate From URS Sustain Q-GradeSustain Q-Grade Award By LGAward By LG Best fool proofing innovationBest fool proofing innovation Award By LGAward By LG Best “Q” System SuppliersBest “Q” System Suppliers Award By LGAward By LG Level – 4 Achievement in WMCLevel – 4 Achievement in WMC Award By LGAward By LG Best Improvement S-Q Gate “H-1”Best Improvement S-Q Gate “H-1” Award By LGAward By LG
    8. 8.  CHECK SHEETS.  HISTOGRAM .  5 WHY ANALYSIS.  3 D COUNTER MEASURES.  FOOL PROOFING INNOVATION.  4 M , 5S , 3R .  6 SIGMA METHORDALOGY Toward the Top Thinking , Mind , Action Quality Tools Production Tools  LINE BALANCING (ECRS)  FAST & FLEXIBLE PRODUCTION SYSTEM  PRODUCTION EFFICIENCY  HOURLY PRODUCTION REVIEW  DIGITAL MANUFACTURING SYSTEM Tools Used
    9. 9. Toward the Top Thinking , Mind , Action ustomers / Vendors Detail PILKOR ELEC. CUSTOMERS :- VENDORS :-
    10. 10. Sales Trend 500 52 2002 2003 2005 20062004 (3.4) (5.6) 1000 1500 2000 Qty; K / ($.- Million ) 360 1193 1164 663 (7.4) (9.4) (8.4) 2007 (10.5) 1470 2100 (20) 2008 2009 2500 (27) 2740 (31.6) 3300 2010 3000 2011 (22.2) 2450 2012 (29.7) 2610
    11. 11. Director Prod (AI,SMT) Kishore (Manager) QA Gaurav (Manager) Prod Lokesh (Dy. Mgr) PM Pramod (Sr.Engr.) Material Sunil (Dy.Mgr.) HRD JB Yadav (Manager) Planning Dev (Asst Mgr.) RM Store Somveer (Asst.Mgr.) S.Y.Cha M. D H.C.Sim  FSE  FSE 05  Office Worker 35  Worker Company 59 Contractor 89 ITI 37  Total 225 GM (Operation) Avneet Singh G.H.Lee GM Material T.Y.Lim Sr GM QA &R&D M.J.Won Manager Material Company Profile Department Manager Staff QA 1 7 HRD 1 3 Prod (AI & SMT) 1 8 Material 1 5 RM Store 1 2 Prod (MI) 1 5 PM 1 2 PPC 1 3 Total 8 35
    12. 12. WAC Main PCBWAC Main PCB WAC CTL AssemblyWAC CTL Assembly SAC Main PCBSAC Main PCB WMC Front Loading PCB WMC Front Loading PCB SAC CTL AssemblySAC CTL Assembly CTV ChassisCTV Chassis Washing PCBWashing PCB SAC ODU CTL Assembly SAC ODU CTL Assembly Toward the Top Thinking , Mind , Action Home Appliances SAC Display PCBSAC Display PCB
    13. 13. Toward the Top Thinking , Mind , Action Automobile Power Window PCBPower Window PCB Power Control PCBPower Control PCB Power Window LHSPower Window LHS Controller PCBController PCB Power Window RHSPower Window RHS Power WindowPower Window Audio Remote PCBAudio Remote PCB Display PCB for Dash- Board Display PCB for Dash- Board Remote PCBRemote PCB
    14. 14. ComponentsComponentsBulky MaterialBulky MaterialSemiconductor DevicesSemiconductor Devices torage - Process / SMT SMTSMT Line 1 & 2Line 1 & 2 Line 3Line 3 Component RackComponent Rack Toward the Top Thinking , Mind , Action
    15. 15. 1515 Toward the TopToward the Top Thinking Mind ActionThinking Mind Action IC 프로그램 HDP 2C Glue Dispenser Paste Printer - SJIT SM-481 AOI MirtecHDP 3 Glue Dispenser SRF 70i Series IC Multi Placer SM-321 MSH 3 High Speed Chip Mounter HDPG 1 Glue Dispenser SM-471Magazine Loader Magazine Loader Magazine Loader Line-1 Magazine Un-Loader Magazine Un-Loader Magazine Un-Loader 메탈마스크 세척기 Out-PutIn-Put SMT FG trolley Re-Flow Re-Flow Tamura IC Multi Placer SM-321 MSH 3 High Speed Chip Mounter Line-2 Out-PutIn-Put Line-3 Out-PutIn-Put T Line Layout Storage - Process / SMTToward the Top Thinking , Mind , Action
    16. 16. OQC AreaOQC AreaLine 2 & 3Line 2 & 3Line 1Line 1 Manual Insertion - ProcessManual Insertion - Process Line 1Line 1 Line 2Line 2 Line 3Line 3 Manual InsertionManual Insertion Toward the Top Thinking , Mind , Action
    17. 17. FCT (GENERAL)FCT (GENERAL)FCT LEVER JIG (AC)FCT LEVER JIG (AC) FCT (MWO)FCT (MWO) MWO CYLINDER JIGMWO CYLINDER JIG ICT(GENERAL)ICT(GENERAL) HV TESTING JIGHV TESTING JIG Toward the Top Thinking , Mind , Action Testing Facility
    18. 18. Line 2Line 2PU DispancerPU DispancerLine1Line1 PCB Coating LinePCB Coating Line Window Ctl.LineWindow Ctl.Line Split Ctl. lineSplit Ctl. line CAC lineCAC line ontrol Box. Ass’yontrol Box. Ass’y Toward the Top Thinking , Mind , Action Assembly Process
    19. 19. Quality Assurance - Process In-Circuit TestingIn-Circuit TestingAOI MachineAOI MachineIncoming Quality Control Incoming Quality Control Outgoing Quality Control Outgoing Quality Control Function Circuit TestingFunction Circuit TestingFunction Circuit TestingFunction Circuit Testing Toward the Top Thinking , Mind , Action
    20. 20. ResultBreak Through IdeaIssue o Full Load testing jig not fix and keep at side of conveyor. oTesting OFF line. o High motion loss. o Cyclic time  180 Sec o All WMC load jig fix in conveyor. n Line Full Load Testing W/M-Front Loading Testing at Load Toward the Top Thinking , Mind , Action
    21. 21. Toward the Top Thinking , Mind , Action YOUT
    22. 22. Toward the Top Thinking , Mind , Action UV Coating Process POWDER COATING CONVEYOR POWDER COATING CONVEYOR BASE COAT SPRAY CONVEYOR BASE COAT SPRAY CONVEYOR CLEAN COAT SPRAY CONVEYOR CLEAN COAT SPRAY CONVEYOR EVAPORATION MACHINE EVAPORATION MACHINE COVER PRINTING MACHINE COVER PRINTING MACHINE MATERIAL STORAGE AREA MATERIAL STORAGE AREA
    23. 23. ProductionProduction CapacityCapacity Toward the Top Thinking , Mind , Action REMARKS : Space Availability of 30% for additional Capacity available AC WMC MWO Others Total QTY(K) 405 314 280 497 1496 Loading 31% 45% 21% 38% 45% QTY(K) 405 314 280 497 1496 Loading 39% 45% 31% 44% 53% QTY(K) 405 314 280 497 1496 Loading 25% 19% 17% 30% 30% AI SMT ASM Item
    24. 24. ILJIN ELECTRONICS (I) PVT. LTD. COMMITS TO PROVIDE TOTAL QUALITY IN ALL THE PRODUCTS THROUGH PERSONAL INVOLVEMENT OF EACH AND EVERY EMPLOYEE OF THE ORGANIZATION TO ACHIVE 100% CUSTOMER SATISFACTION. Dated: 23rd JUNE 2009 Managing Director QUALITY POLICY Toward the Top Thinking , Mind , Action Policy :
    25. 25.  TO INCREASE SALES VOLUME BY AT LEAST 5% EVERY QUARTER (MKTG.)  TO REDUCE NO. OF CUSTOMER COMPLAINTS BY AT LEAST 5% EVERY QUARTER (MKTG)  TO INCREASE VOLUME OF PRODUCTION / SERVICING BY AT LEAST 5% EVERY QUARTER.  TO REDUCE PRODUCT / SERVICE NON CONFORMITIES BY AT LEAST 5% EVERY QUARTER (QC).  TO REDUCE NO. OF BREAKDOWNS /ACCIDENT BY AT LEAST 5% EVERY QUARTER .  TO INCREASE THE LEVEL OF SATISFACTION OF EXISTING CUSTMER EVERY QUARTER ( MKTG).  TO IMPROVE TIMELY DELIVERY OF THE PRODUCTS / SERVICES BY AT LEAST 5% EVERY QUARTER (MKTG).   Dated: 23rd JUNE 2009 Managing Director OUR OBJECTIVES Toward the Top Thinking , Mind , Action Policy :
    26. 26. FAST INNOVATIONFAST INNOVATION FAST GROWTHFAST GROWTH Toward the Top Thinking , Mind , Action IL JIN YOURSELF Contact Point : Name - Avneet Singh PH – 91-9560655003 E Mail : avneet@iljin.co.in

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