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Gas Insulated Switchgear (GIS) 170kV GIS
ABB High Voltage Switchgear, 2017
Aldi Widiartono, PGHV
—
January 24, 2018 Slide 2
Main Contents
—
January 24, 2018 Slide 3
Main Contents
ABB GIS Factory
ABB GIS Portfolio
ELK-04 170kV GIS
ELK-04 Application Examples
—
January 24, 2018 Slide 4
Main Contents
ABB GIS Factory
ABB GIS Portfolio
ELK-04 170kV GIS
ELK-04 Application Examples
—
January 24, 2018 Slide 5
GIS Factories New FF
Existing Factories
ABB Factory Xiamen, Modules
New PU
ABB Factory Lodi PASS 66 kV - 245kV
ABB Factory Dammam
GIS 145 kV - 420 kV
SA
ABB Factory Vadodra
GIS 145 kV - 420 kV
IN
ABB Factory Brno, Bus Ducts
CZ
ABB Factory Zürich
GIS >245kV
GCB 63 kA – 250 kA
CH
ABB Factory Hanau – Grossauheim
GIS 66kV-170kV
DE
IT ABB Factory Xiamen
GIS 145 kV - 1200 kV
CN
ABB Factory Bulgaria, Modules
BG
CN
BD
—
January 24, 2018 Slide 6
Main Contents
ABB GIS Factory
ABB GIS Benefit & Portfolio
ELK-04 170kV GIS
ELK-04 Application Examples
—
January 24, 2018 Slide 7
Benefits of Gas Insulated Switchgear
 Low space requirement
 Equipment volume reduction up to 96%
 Small footprint for installation
 Minimized aesthetic impact
 Compact, completely encapsulated
 No influence of environmental conditions
 Minimum volume of insulating gas, high
gas tightness
 Reliable function at high altitudes (>
1000m)
 High reliability and availability
 High Economic Efficiency
 Low life cycle - and maintenance costs
 Long economic life-time (> 40 years)
 Pre-fabricated, pre-tested
 Short project processing time
—
January 24, 2018 Slide 8
Benefits of Gas Insulated Switchgear
Low Space Requirement
96% volume reduction
(GIS type ELK compact substation compared to AIS substation)
Land cost saving
Minimized aesthetic impact on the local environment
—
January 24, 2018 Slide 9
ABB Gas Insulated Switchgear (GIS)
ABB GIS portfolio
Sub-Transmission
52-170 kV
Transmission
245-1100 kV
Type ENK ELK-04 ELK-14 ELK-3 ELK-4 ELK-5
Enclosure Three phase
Three-,
Single phase
Single phase
Rated Voltage (KV) 72.5 145/170 245/252/300 420/550 800 1100
Rated Power Frequency
Withstand Voltage * (kV)
140 275/325 460 650/740 960 1100
Rated Lightning Impulse
Withstand Voltage* (kV)
325 650/750 1050 1425/1550 2100 2400
Rated Normal Current (A) 2500 2500/4000 3150/4000 4000/5000 4000/5000 5000
Rated Short Circuit Breaking
Current, 3s (kA)
40 40/50/63 ** 40/50/63 63 50 50
—
January 24, 2018 Slide 10
ABB GIS ELK
ABB GIS history
1956 Research on SF6 firstly
1965 First 110 kV GIS in the world
1966 First 170 kV GIS in the world
1976 First 550 kV GIS in the world
1987 First 800 kV GIS in the world
1992 First 145 kV Container GIS in
the world
2003 First 3-phase GIS for 145 kV
/ 63 kA in the world
2008 First 1100 kV GIS in the world
1966 first 170 kV GIS
1965 first
110 kV GIS
—
January 24, 2018 Slide 11
Main Contents
ABB CNHHS Brief
ABB GIS Portfolio
ELK-04 170kV GIS
ELK-04 Application Examples
—
January 24, 2018 Slide 12
ABB GIS ELK-04/170kV
Typical Double Bus Bar Bay
ELK-04
SF6 Gas Insulated
Switchgear (GIS)
Rated voltage: 145/170kV
Rated current: up to 4000 A
Rated short-circuit current:
40kA
IEC 62271-203: Gas Insulated
metal enclosed switchgear
—
January 24, 2018 Slide 13
ABB GIS ELK-04/170kV
Main technical data
Rated voltage: 170 kV
Rated current(BB): up to 4000 A
Rated current(Feeder): up to 4000 A
Rated frequency: 50/60Hz
Rated short-duration power-
frequency withstand
voltage(phase-earth): 375kV
Rated lightning withstand
voltage(phase-earth): 750kV
Rated short-time withstand
current: 40kA/3s
Rated peak withstand current: 100kA
SF6 gas leakage(annum): ≤0.1%
Bay width:1m/1.2m
Rated filling pressure(abs)
1)CB/PT: 7bar
2)Others: 6bar
Circuit breaker mechanical
performance:
1)No load: 10000
times
2)Rated short-circuit
current:
20 times
DE mechanical endurance
(No load): 5000 times
FES mechanical endurance
(No load): 3000 times
Partial discharge: <2pC
—
January 24, 2018 Slide 14
9
8
7
5 61,3
42,3
Configuration
Double busbar
Busbar disconnector
with earthing switch
Circuit breaker
Current transformer
Fault making
grounding switch
Line disconnector
with earthing switch
Voltage transformer
Cable sealing end
1, 2
3
4
6
7
8
9
Air Insulated Switchgear
5
Gas Insulated Switchgear, three-phase
4,2 m
ABB GIS ELK-04/170kV
Typical Dimension
—
January 24, 2018 Slide 15
ABB GIS ELK-04/170kV
Typical DBB Bay
1. Local control cubicle
2. CB drive
3. Voltage transformer
4. Fast acting earthing
switch
5. Line disconnecting
and earthing switch
6. Cable sealing end
7. Cable sealing terminal
8. Current transformer
9. Arcing extinguishing
chamber
10.Busbar disconnecting
and earthing switch
21 3
9
8
10
6
4
7
5
—
January 24, 2018 Slide 16
ABB GIS ELK-04/170kV
DBB Arrangement for 170kV, 40kA, 3150A
Bus-bar Disconnecting/
Earthing Switch
Barrier Insulator
Control
Cubicle
Circuit Breaker
Cable End
Unit
Fast Acting
Earthing
Switch
Voltage
TransformerDisconnecting/ Earthing
Switch
Integrated Current
Transformer
Single line
Flange
diameter
735mm
—
January 24, 2018 Slide 17
ABB GIS ELK-04/170kV
Standard Modular Design
 Flexible modular design
 Standard flange dimension
for module connection
 Easily extended or adapted
 Each bay is divided into
several separated gas
compartments by barrier
insulators
 Each gas compartment is
equipped with an SF6 gas
density relay and bursting
disk
—
January 24, 2018 Slide 18
Advantage of 3-phase design
 Less enclosure, most compact, lowest
weight
 SF6 gas sealing system reduced by 2/3,
effectively lower gas leakage possibility
 Simplified mechanical drive, no need
long mechanical connection between
phases
 More compact and lower weight
comparing with single phase design,
convenient for whole bay routine test
and transportation, lowest site risk
 3-phase encapsulation is the
development trend, all manufacturers’
latest 170 kV GIS are all with 3-phase
design
ABB GIS ELK-04/170kV
Enclosure: 3-phase design
—
January 24, 2018 Slide 19
ABB GIS ELK-04/170kV
Al-alloy Enclosure
Enclosure material:
Al-alloy
• No magnetization
• No eddy current loss
• Low temperature rise
• Outstanding anti-rust
performance
• Low weight, easy and
economic for both
transportation and civil
work
• Weight for typical DBB bay:
2700kg (with PT)
2500kg (w/o PT)
—
January 24, 2018 Slide 20
ABB GIS ELK-04/170kV
Factory Prefabricated Whole Bay
Factory tested and shipped as a
whole bay:
 Al-alloy enclosure: low weight
 Significantly shorten
transportation, site installation &
erection period, lower failure rate
cause by on-site work
 Minimum customer risk during
on-site work
 Significantly shorten project
execution period
—
January 24, 2018 Slide 21
 Al-alloy tubular expansion joint
 Compensation of thermal
expansion /shrinkage and stress
caused by installation error
 Dismantling unit during
maintenance, by this way the
specified bay could be pull out
separately
ABB GIS ELK-04/170kV
Expansion Joint
—
January 24, 2018 Slide 22
DES equipped with 2 view ports, FES equipped with 3 view
ports
Easy to inspect internal contact position for erection and
maintenance
To avoid arc glare. It is not allowed to open the view port
during operation
ABB GIS ELK-04/170kV
View Port
—
January 24, 2018 Slide 23
Option: Compact Plug-in CET (EHSVS Type C), Compact,
Simple, Easy for erection
Compact Plug-in
Cable End Termination
ABB GIS ELK-04/170kV
Plug-in Cable Termination (Optional)
—
January 24, 2018 Slide 24
ABB GIS ELK-04/170kV
Bushing with Composite Insulator
Bushing with composite
insulator
—
January 24, 2018 Slide 25
Main Contents
ABB CNHHS Brief
ABB GIS Portfolio
ELK-04 170kV GIS
ELK-04 Application Examples
—
January 24, 2018 Slide 26
ABB GIS ELK-04/170kV
Application Examples
Compact, High Power Density, no Influence of
Environmental Conditions
 Heavy duty ratings (63 kA / 4000 A) at
minimum gas volume
 Outdoor installation without influence of
environment
Ideal solution for Integration of Renewables
 Hydro power plants
 Offshore wind farms
 Support of energy management by
intelligent secondary technology
USA
Las Vegas,
nearby Bellagio
Switzerland
Elgisau,
nearby water
fall Rhine river
—
January 24, 2018 Slide 27
Flexible Integration in Buildings in Centre of
Power Consumption
 Compact design, not visible
 Fully encapsulated active parts
Container Substation, Short Delivery Times
 Movable container substation for temporary
energy demand and for industrial
applications
ABB GIS ELK-04/170kV
Application Examples
Greece
Athena,
Olympic
Games 2004
Abu Dhabi
Integrated in
shopping
center
—
January 24, 2018 Slide 28
Harsh Environmental Conditions
 Fully encapsulated active parts
 Outdoor installation without influence of
environment
Germany
Heidelberg
Old Part of the
City
USA
Texas
Refinery
ABB GIS ELK-04/170kV
Application Examples
Flexible Integration in Buildings in Centre of
Power Consumption
 Compact design, not visible
 Fully encapsulated active parts
—
January 24, 2018 Slide 29
High Demand on Availability in Tropical Climate
 55℃ ambient temperature
 Tropical climate application
ABB GIS ELK-04/170kV
Application Examples
Compact Design for Temporary Energy Demand
 Movable container substation for industrial
application
 Compact and flexible applicationTaiwan
Movable
Contrainer S/S
Dubai
Palm Island
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Aldi widiartono gis eco efficient switchgear

  • 1. — Gas Insulated Switchgear (GIS) 170kV GIS ABB High Voltage Switchgear, 2017 Aldi Widiartono, PGHV
  • 2. — January 24, 2018 Slide 2 Main Contents
  • 3. — January 24, 2018 Slide 3 Main Contents ABB GIS Factory ABB GIS Portfolio ELK-04 170kV GIS ELK-04 Application Examples
  • 4. — January 24, 2018 Slide 4 Main Contents ABB GIS Factory ABB GIS Portfolio ELK-04 170kV GIS ELK-04 Application Examples
  • 5. — January 24, 2018 Slide 5 GIS Factories New FF Existing Factories ABB Factory Xiamen, Modules New PU ABB Factory Lodi PASS 66 kV - 245kV ABB Factory Dammam GIS 145 kV - 420 kV SA ABB Factory Vadodra GIS 145 kV - 420 kV IN ABB Factory Brno, Bus Ducts CZ ABB Factory Zürich GIS >245kV GCB 63 kA – 250 kA CH ABB Factory Hanau – Grossauheim GIS 66kV-170kV DE IT ABB Factory Xiamen GIS 145 kV - 1200 kV CN ABB Factory Bulgaria, Modules BG CN BD
  • 6. — January 24, 2018 Slide 6 Main Contents ABB GIS Factory ABB GIS Benefit & Portfolio ELK-04 170kV GIS ELK-04 Application Examples
  • 7. — January 24, 2018 Slide 7 Benefits of Gas Insulated Switchgear  Low space requirement  Equipment volume reduction up to 96%  Small footprint for installation  Minimized aesthetic impact  Compact, completely encapsulated  No influence of environmental conditions  Minimum volume of insulating gas, high gas tightness  Reliable function at high altitudes (> 1000m)  High reliability and availability  High Economic Efficiency  Low life cycle - and maintenance costs  Long economic life-time (> 40 years)  Pre-fabricated, pre-tested  Short project processing time
  • 8. — January 24, 2018 Slide 8 Benefits of Gas Insulated Switchgear Low Space Requirement 96% volume reduction (GIS type ELK compact substation compared to AIS substation) Land cost saving Minimized aesthetic impact on the local environment
  • 9. — January 24, 2018 Slide 9 ABB Gas Insulated Switchgear (GIS) ABB GIS portfolio Sub-Transmission 52-170 kV Transmission 245-1100 kV Type ENK ELK-04 ELK-14 ELK-3 ELK-4 ELK-5 Enclosure Three phase Three-, Single phase Single phase Rated Voltage (KV) 72.5 145/170 245/252/300 420/550 800 1100 Rated Power Frequency Withstand Voltage * (kV) 140 275/325 460 650/740 960 1100 Rated Lightning Impulse Withstand Voltage* (kV) 325 650/750 1050 1425/1550 2100 2400 Rated Normal Current (A) 2500 2500/4000 3150/4000 4000/5000 4000/5000 5000 Rated Short Circuit Breaking Current, 3s (kA) 40 40/50/63 ** 40/50/63 63 50 50
  • 10. — January 24, 2018 Slide 10 ABB GIS ELK ABB GIS history 1956 Research on SF6 firstly 1965 First 110 kV GIS in the world 1966 First 170 kV GIS in the world 1976 First 550 kV GIS in the world 1987 First 800 kV GIS in the world 1992 First 145 kV Container GIS in the world 2003 First 3-phase GIS for 145 kV / 63 kA in the world 2008 First 1100 kV GIS in the world 1966 first 170 kV GIS 1965 first 110 kV GIS
  • 11. — January 24, 2018 Slide 11 Main Contents ABB CNHHS Brief ABB GIS Portfolio ELK-04 170kV GIS ELK-04 Application Examples
  • 12. — January 24, 2018 Slide 12 ABB GIS ELK-04/170kV Typical Double Bus Bar Bay ELK-04 SF6 Gas Insulated Switchgear (GIS) Rated voltage: 145/170kV Rated current: up to 4000 A Rated short-circuit current: 40kA IEC 62271-203: Gas Insulated metal enclosed switchgear
  • 13. — January 24, 2018 Slide 13 ABB GIS ELK-04/170kV Main technical data Rated voltage: 170 kV Rated current(BB): up to 4000 A Rated current(Feeder): up to 4000 A Rated frequency: 50/60Hz Rated short-duration power- frequency withstand voltage(phase-earth): 375kV Rated lightning withstand voltage(phase-earth): 750kV Rated short-time withstand current: 40kA/3s Rated peak withstand current: 100kA SF6 gas leakage(annum): ≤0.1% Bay width:1m/1.2m Rated filling pressure(abs) 1)CB/PT: 7bar 2)Others: 6bar Circuit breaker mechanical performance: 1)No load: 10000 times 2)Rated short-circuit current: 20 times DE mechanical endurance (No load): 5000 times FES mechanical endurance (No load): 3000 times Partial discharge: <2pC
  • 14. — January 24, 2018 Slide 14 9 8 7 5 61,3 42,3 Configuration Double busbar Busbar disconnector with earthing switch Circuit breaker Current transformer Fault making grounding switch Line disconnector with earthing switch Voltage transformer Cable sealing end 1, 2 3 4 6 7 8 9 Air Insulated Switchgear 5 Gas Insulated Switchgear, three-phase 4,2 m ABB GIS ELK-04/170kV Typical Dimension
  • 15. — January 24, 2018 Slide 15 ABB GIS ELK-04/170kV Typical DBB Bay 1. Local control cubicle 2. CB drive 3. Voltage transformer 4. Fast acting earthing switch 5. Line disconnecting and earthing switch 6. Cable sealing end 7. Cable sealing terminal 8. Current transformer 9. Arcing extinguishing chamber 10.Busbar disconnecting and earthing switch 21 3 9 8 10 6 4 7 5
  • 16. — January 24, 2018 Slide 16 ABB GIS ELK-04/170kV DBB Arrangement for 170kV, 40kA, 3150A Bus-bar Disconnecting/ Earthing Switch Barrier Insulator Control Cubicle Circuit Breaker Cable End Unit Fast Acting Earthing Switch Voltage TransformerDisconnecting/ Earthing Switch Integrated Current Transformer Single line Flange diameter 735mm
  • 17. — January 24, 2018 Slide 17 ABB GIS ELK-04/170kV Standard Modular Design  Flexible modular design  Standard flange dimension for module connection  Easily extended or adapted  Each bay is divided into several separated gas compartments by barrier insulators  Each gas compartment is equipped with an SF6 gas density relay and bursting disk
  • 18. — January 24, 2018 Slide 18 Advantage of 3-phase design  Less enclosure, most compact, lowest weight  SF6 gas sealing system reduced by 2/3, effectively lower gas leakage possibility  Simplified mechanical drive, no need long mechanical connection between phases  More compact and lower weight comparing with single phase design, convenient for whole bay routine test and transportation, lowest site risk  3-phase encapsulation is the development trend, all manufacturers’ latest 170 kV GIS are all with 3-phase design ABB GIS ELK-04/170kV Enclosure: 3-phase design
  • 19. — January 24, 2018 Slide 19 ABB GIS ELK-04/170kV Al-alloy Enclosure Enclosure material: Al-alloy • No magnetization • No eddy current loss • Low temperature rise • Outstanding anti-rust performance • Low weight, easy and economic for both transportation and civil work • Weight for typical DBB bay: 2700kg (with PT) 2500kg (w/o PT)
  • 20. — January 24, 2018 Slide 20 ABB GIS ELK-04/170kV Factory Prefabricated Whole Bay Factory tested and shipped as a whole bay:  Al-alloy enclosure: low weight  Significantly shorten transportation, site installation & erection period, lower failure rate cause by on-site work  Minimum customer risk during on-site work  Significantly shorten project execution period
  • 21. — January 24, 2018 Slide 21  Al-alloy tubular expansion joint  Compensation of thermal expansion /shrinkage and stress caused by installation error  Dismantling unit during maintenance, by this way the specified bay could be pull out separately ABB GIS ELK-04/170kV Expansion Joint
  • 22. — January 24, 2018 Slide 22 DES equipped with 2 view ports, FES equipped with 3 view ports Easy to inspect internal contact position for erection and maintenance To avoid arc glare. It is not allowed to open the view port during operation ABB GIS ELK-04/170kV View Port
  • 23. — January 24, 2018 Slide 23 Option: Compact Plug-in CET (EHSVS Type C), Compact, Simple, Easy for erection Compact Plug-in Cable End Termination ABB GIS ELK-04/170kV Plug-in Cable Termination (Optional)
  • 24. — January 24, 2018 Slide 24 ABB GIS ELK-04/170kV Bushing with Composite Insulator Bushing with composite insulator
  • 25. — January 24, 2018 Slide 25 Main Contents ABB CNHHS Brief ABB GIS Portfolio ELK-04 170kV GIS ELK-04 Application Examples
  • 26. — January 24, 2018 Slide 26 ABB GIS ELK-04/170kV Application Examples Compact, High Power Density, no Influence of Environmental Conditions  Heavy duty ratings (63 kA / 4000 A) at minimum gas volume  Outdoor installation without influence of environment Ideal solution for Integration of Renewables  Hydro power plants  Offshore wind farms  Support of energy management by intelligent secondary technology USA Las Vegas, nearby Bellagio Switzerland Elgisau, nearby water fall Rhine river
  • 27. — January 24, 2018 Slide 27 Flexible Integration in Buildings in Centre of Power Consumption  Compact design, not visible  Fully encapsulated active parts Container Substation, Short Delivery Times  Movable container substation for temporary energy demand and for industrial applications ABB GIS ELK-04/170kV Application Examples Greece Athena, Olympic Games 2004 Abu Dhabi Integrated in shopping center
  • 28. — January 24, 2018 Slide 28 Harsh Environmental Conditions  Fully encapsulated active parts  Outdoor installation without influence of environment Germany Heidelberg Old Part of the City USA Texas Refinery ABB GIS ELK-04/170kV Application Examples Flexible Integration in Buildings in Centre of Power Consumption  Compact design, not visible  Fully encapsulated active parts
  • 29. — January 24, 2018 Slide 29 High Demand on Availability in Tropical Climate  55℃ ambient temperature  Tropical climate application ABB GIS ELK-04/170kV Application Examples Compact Design for Temporary Energy Demand  Movable container substation for industrial application  Compact and flexible applicationTaiwan Movable Contrainer S/S Dubai Palm Island