I2R is an Automation Control Panel design and fabrication company based in Plano, Texas.

1. Integrity Integration Resources (I2R)
Equipping Manufacturers to Succeed Globally!
www.i2r.com | info@ir2.com | 972-655-3200 | 4001 E Plano Pkwy, Plano, TX 75074

2. Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
6 Top Reasons
to Hire a Systems Integrator
Flexibility in
equipment options
and technology
Strong
engineering
capabilities
Focus on
advanced software
and controls
Team of experts
representing each
technology area
Capitalization
of integration
costs
Offloading of end
user staff;
scalable resources
2 31
5 64

3. Industries We Primarily Serve
Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
Food &
Beverage
Building
Materials
Material
Handling
Water &
Wastewater
Product
Manufacturin
g
Oil
& Gas
We Develop Solutions that:
• Increase productivity
• Improve quality
• Reduce costs
• Help you become
more profitable
Services
• Control systems engineering
• OEM and custom
panel fabrication
• On-site commissioning
service and support
Types of Projects
• Plant expansions: Integration,
electrical, mechanical, project
management
• System upgrades: Technology,
speed, safety
• Unreliable systems: Production
stoppages, quality issues
We design, build and service automation solutions
to fit your manufacturing needs

4. Previous Work History
• Food & Beverage Experience – 30 years
with top 50 U.S. Manufacturers
• Roasting
• Filling
• Packaging
• Batching
• Recipe Management
• Genealogy/ track and trace
• Building Materials Industry
• Shingles
• Wallboard
• Steel
• Concrete
• Materials Handling -
• Sorting
• Genealogy/track and trace
• Motor controls
• Product Manufacturing Industry
• Recipe Management
• Tank Farm Process Control
• Injection Molding
• Centrifuge
• Blown film
• HMI design
• Oil and Gas
• Artificial Lift Station
• Custody Transfer
• Hydraulic Fracturing
• Compressors
• Water & Wastewater
• Lift Stations
• Booster Applications
• Irrigation
• Filtration and Desalination
Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!

5. Complete System Integration from Corporate ERP to Plant Floor
Devices
Instruments
Sensors
IIoT
Lines
SCADA
Machine Controller
Factory
MES
Digitization
Corporate
ERP Gather Data from Entire Network
SAP, Oracle, other ERP transactions
Secure Virtual Private Network (VPN)
Industrial Data Center (IDC)
Network Architecture (MDF & IDF)
Data Historian
Genealogy/Track & Trace
Batch/Recipe Management
Reporting
Dashboards/Visualization
Process Automation Controller (PAC)
Safety Controller
Remote I/O Control
Process Controller
Industrial Networks
(EtherNet/IP, ControlNet, Profibus, Modbus, AS-i, etc.)
Operator Interface Terminal (OIT)
Variable Frequency Drive (VFD)
Motion Control/Servo
Process Instrumentation
Line Awareness
Sensors
Increase production, improve quality and reduce costs through system integration

6. Benefit with a Vendor Offering BOTH Engineering & Fabrication
Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
DID YOU KNOW?
We are one of the largest firms
in the U.S. offering both engineering
and fabrication services!
One-Stop Shop Advantages
• Convenience: One vendor working on your project
• Smooth and timely project completion (especially for UL Listed panels): We
are familiar with standards requirements and can provide guidance
• Fewer delays: Smooth transitions between engineering and manufacturing
• Lower overhead/fewer headaches: Minor change orders can be handled
internally between engineering and fabrication departments
• Streamlined changes: Software and panel designs can be updated together

7. Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
Engineering

8. Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
We specialize in designing
and implementing control systems
for precision processes
Integration & Programming
• Programmable Logic Controllers
• Operator Interface Terminals
• Custom Dashboard Solutions
• Manufacturing Execution Systems
Services to Assist in Your Automation Project Success
• Servo Controllers
• Variable Frequency Drives
• Smart Manufacturing /
IIoT Implementation
Our Certifications & Partners Full Range of Engineering Services
• Electrical Control Panel Design
• Training
• Safety
• Service and Support
• Programming
• Project Management
• Batch Solutions
• Legacy System Upgrades

9. Discover how a new or updated
design can enhance your
application’s performance
Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
Programmable Device Solutions to Increase
Application Reliability, Productivity, Efficiency
• Control system design - all PLC platforms
• System architecture and industrial
network communications and security
• PLC migrations/obsolescence
• Control system panels
Is Your Plant Floor Application Bogged Down?
• Allen-Bradley
• Siemens
• Schneider
• Omron
• Mitsubishi
• ABB
Designed Around Your Standards &
Preferred Suppliers

10. Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
Design Process
Understand your control processes1
Assess current control system design
Review short-term and long-term
objectives and requirements
Discuss ways updated/new design can
increase reliability, improve system
efficiency and productivity, reduce cost
Identify best third-party hardware options
2
3
4
5

11. Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
Successful Projects With Leading Software:
• Rockwell FactoryTalk View
• Rockwell FactoryTalk Batch
• Wonderware Archestra
• GE Cimplicity
• Intellution iFIX
• Red Lion
Custom Graphical Systems
Provide True Representation of your
Field Devices or Equipment
• Intuitive graphical interface/screen design
• Monitor your processes for alarm conditions (WIN-911)
• Gather data from efficiency calculations (OEE)
• Inductive Automation
• Proface
• LabView
Gain visibility to your factory floor via custom graphical
interfaces
Do Your Operators Need More Visibility
to Factory Equipment and Devices?

12. Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
Custom Dashboards provide line
awareness and a vital decision-making
tool
• Identifies waste, streamlines production with
just-in-time processes
• Monitors operational effectiveness (OEE)
• Helps lean initiatives
• Provides interactive reporting
Help Your Management View the Factory Floor with
Custom Dashboard Solutions
Custom Dashboards allow critical data monitoring
• Monitor process functioning
• Drill in to analyze problems
• Work to continuously improve processes
Send critical notifications
• Reduces stress, increases confidence
• Allows proactive action before issues emerge
Offer manufacturing advantage

13. ROI for Industrial Digital Transformation:
A hot topic
Source: Daniel Newman, author of Futureproof
Four Digital Transformation Trends
Driving Industry 4.0
Empowered
Employees
Optimized
Production
Transformed
Products
Connected
Customers,
Customized
Products
1 2 3 4
• Manufacturing shift
• Customers connect with
industry
• Next generation
manufacturing
• View of entire
supply chain
• Can make
informed
decisions
• Web enabled
device view
• New technology
• Real time insight
• Production coordination
• Continuous Improvement
/Overall Equipment
Effectiveness (OEE)
• Increasingly adaptable,
self-aware machines
• Potentially huge savings
for companies,
manufacturers
• IoT, machine learning,
cloud technologies

14. Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
Consider VFDs for precise
motor control
Motion Control Solutions Using Variable
Frequency Drives
Multi-Axis Motion Control
Applications
• Allen-Bradley
• Delta Tau-Omron
• Kollmorgen
• SEW
• B&R
Does Your Application Require Precise Motor Control?
• Varies frequency and voltage supplied to motor
• Synchronizes motor speed to load requirements
• Operates motors at most efficient speed for a specific application
VFD Applications The Benefits of VFDs
• Allen-Bradley
• ABB
• Danfoss
• Siemens
• Yaskawa
• Schneider
• Affordable option
• Help optimize performance
• Control energy consumption
• Lower machine lifecycle costs

15. How Our Batching Capabilities Benefit You
• Flexible batch sequencing based on ISA-88 standard
• Control of ingredient usage, product yield
• Production tracking
• Tailored to meet specific production needs
• Flexible control and information architecture
Decades of Batching System Design Experience
to Assist You
• Specialize in cost-effective, expandable solutions to increase flexibility
• Update systems difficult to maintain
• Maximize existing equipment performance
• Get new processes up & running efficiently
Improve product quality and consistency
Need Assistance With a Process That Includes Batching?
Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!

16. Upgrade legacy equipment to reduce
risk and achieve better results
Cost-Effective Upgrade Options
• Retrofit existing equipment with new controls – many of
benefits of new equipment at much lower cost
• Control system replacement – cost-effective if mechanically
sound but control system obsolete
Maybe It’s Time to Upgrade
• Eliminate the risks of obsolete systems
• Preserve your investment in existing applications
• Convert to modern hardware and software platforms
• Achieve better reliability and often enhanced production capacity
Migration Experience with Legacy Upgrades:
• PLC 5, PLC 2, SLC-500, Modicon, Mitsubishi
• Square D, Provox, HMI, Panelview
We Apply Proven
Methods for:
• Reusing I/O and wiring
• Shadowing operation of existing systems
• Rapid cut-over to minimize downtime
while installing and commissioning new
systems
Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
Can’t Find Your Legacy Equipment on eBay Anymore?

17. Project Management Institute (PMI)
Process Includes:
Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
• Planning
• Executing
• Monitoring project status
• Controlling changes to ensure
successful results
Higher Quality
• Clear definition of objectives, progress tracking
• Ensure proactive issue resolution, better results
• Same methodology every project
• Ensures objectives consistently met on time, within budget
• Every project overseen by PMI certified project management
professional (PMP)
The PMI Process Yields Consistent Results
Increased Control & Confidence
• Regular meetings, status reports
• Keeps team members up to date on milestones, progress
Do You Know Your Project’s Status When Your Boss Asks?
Never be a deer in the headlights –
with the PMI process you’ll know your
project’s status

18. Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
Our Customers Say… 5 Ways Training Helps Your Plants
1. Increases system uptime!
2. Enables plants to maintain systems with minimal outside assistance
3. Allows each plant to fine-tune systems to meet their specific needs
4. Improves confidence and morale of plant management and workers
5. Increases career advancement opportunities for plant employees
Helping workers learn new skills can
greatly increase your uptime!
Our Training Website:
plcvfdraining.comWhy Train?
“The resulting productivity gains
easily justified the time spent
training.”
“My employee was able
to apply the material directly to his
job. He is now able to do much more
than he could do before the class.”
“Our instructor spent ample time
going over the material and helping
students
one-on-one as needed.”
Measurable Results
• Pre-training skills assessment & final exam skills assessment
• Daily reviews, guided quizzes to check comprehension
• Hands-on experience and labs to practice the new skills
• Course completion certificates

19. Quality panel design by
experienced engineers
No Drawings? We Can Create Them for You
• Design panels based on standards we’ve developed over 40 years
• AutoCAD® Electrical Design – Generate drawings for Electrical Control Panels
or Motor Control Centers (MCC) if you don’t have drawings or specifications
• Our engineers can perform a site audit to update outdated drawing sets
We’ll Coordinate Panel Builds for Smoother Projects
• Many projects include panels built from OEMs, electrical installers & UL panel
shops – must work together
• Without coordination, issues usually arise during checkout – can significantly
delay startups
• Our designers work with our shop so they know what a panel shop (ours or
others) needs to get excellent results
Electrical Control Panel Design Backed by Years of Experience
Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!

20. We offer varying levels of service and
support to meet your needs
Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
Looking for Help Supporting Your Industrial Controls &
Automation Systems?
Available to You
• Remote service options and setup
• Supplemental project resources
• Project & technology expert availability
• Depth of site systems experience
• Obsolescence surveys
• Network and security surveys
Professional Support for Your Automation Systems
• Initial site review & systems baseline
• Phone & remote service – 24/7 available
• Preventative maintenance login/reviews and site service
• System enhancements
• Maintain and implement work-list items for improvements/non-critical
items
• Monthly reporting of all service efforts

21. Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
Fabrication

22. Full Range of Fabrication Services
Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
Original Equipment Manufacturer
(OEM) control panels
Custom control panels
Motor Control Centers (MCC)
Enclosed drive packages
We Build
OEM volume panels are delivered on
time with quality and consistency
Volume OEM Panels
We take meticulous care in building each
panel - they are built to perform and last
Custom Panels
Control panel design ● Drawing creation ● Panel fabrication ● Panel testing and configuration ● Start-up services at your site
Design and/or build capabilities for volume
OEM and custom panels

23. • Modular shop design – stations on wheels
• Doubling shop space in 2020
Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
Control Panel Facility Centrally Located in Plano, Texas
Experience – we design and build
over 2,500 panels a year
Room to Build – 22,000 sq. ft of Environmentally
Controlled Shop and Staging Space
Separate, Dedicated Teams for OEM and
Custom Panels
• OEM and Custom Panel areas managed separately
• Each has dedicated staff with specific skill set
• Independent production schedules
• OEM inventory works to MIN/MAX stock levels, customer reviews
• Custom – buy parts, kit per job

24. We Can Build to the Standards You Need
Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
DID YOU KNOW?
We apply years of experience understanding and
complying with UL standards to ensure your panels
pass inspection, have proper documentation
We Can Build to Numerous Standards – Check Us
Out!
• UL 508A, UL 698A, NEC (NFPA 70 National Electrical Code)
• CE, ATEX, ETL, Hazardous locations
• CSIA Best Practices & Guidelines
• I2R panel design standards
UL 508A & 698A Certified Facility

25. Every panel is identical
down to the wiring route
Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
We Specialize in OEM Volume Panels with
Customization
• Modular workspace helps with volume capacity
• Facility flexibility allows rapid reconfiguration to meet production needs
• Well-refined process to meet cost targets and production deadlines
• Tight collaboration with engineering to minimize delays
OEM Panels to Meet Your Manufacturing Needs
We Can Produce Volume Duplicate Designs or
Variations
• Can produce exact multiples of same design or variations on each
• For one of our OEM customers we currently ship 130 panels with 50 variations
every month
• Our goal is Every panel on time, every time.
Fun Fact:
Our fabrication shop is
split into two groups: one that
focuses on OEM panel
production and one half that
does custom work. Our OEM
panels have a dedicated team
that learns and perfects the
panel design.

26. Our Goal:
“Every panel on time, EVERY time”
Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
On Time Delivery
• We’ll contact you to ensure we
understand your specifications
• Bar-coded panel tracking
shows your order status
• Size of shop allows us to add
resources if needed to finish
project on time
We Utilize
• AutoCAD® electrical design
• In-house custom laser engraving:
Front and reverse engraved phenolic
tabs, allum tags, metal tags for
labeling equipment to meet any
customer requirement
Expertise to Design and/or Build Quality Custom Panels
• Full range from junction boxes to purged, hazardous location panels
• Backed by engineering department with decades of design experience
• Designed and built many unique and complex panels
Custom Panels - Experience With Wide Range of Unique Panels

27. Processes and Systems Designed for Operational Excellence
Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
Our processes help us deliver your projects
on time, within budget
SCM
KEY
PERFORMANCE
INDICATORS
Purchasing –
• Our business scale
allows volume buying
• Strong vendor
relationships
• Leverage collaborative
purchasing power
ERP system –
Detailed tracking
of materials,
products, capacity
• Set level of health
for the shop floor
• Helps balance
workload and
performance to
optimize productivity
Supply Chain
Management –
Best practices
reduce lead times,
help you meet
your goals
Thorough testing
against our
stringent quality
standards
Panel Bar Coding
QUALITY
ASSURANCE
Repeatable Project
Process
Lean
Manufacturing
COSTS
Cost Management
Workshops
Customer
Responsiveness

28. Quality Assurance – Thorough Testing
• Every panel is individually quality inspected at each stage of process
• Each panel is thoroughly tested based on Factory Acceptance Test standard
• Every component of panel is tested
• “Smoke” tests ensure no sparks but rarely test functionality, wiring of all
components
• Certified standards verified and documented
• Will load and test customer software
• Each panel is carefully prepared for shipment
Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
We Do Much More Than “Smoke Test” Your Panels
Every panel is individually
and thoroughly tested against our
stringent quality standards
We Involve You
• We encourage you to be involved in panel testing for factory acceptance
• We can simulate different scenarios and signals at our facility - reduces startup
time, improves overall control system
!

29. Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
Why Integrity Integration
Resources Panels?

30. Panels designed and built with poor
quality negatively impact your
business
• Lack of component labels/Mislabeled components
Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
Have You Ever Had These Issues With Your Panels?
• Thermal management overlooked/under-designed
• Insufficient space for incoming field wiring
• Standards interpreted for cost reduction rather than design integrity, safety
Design Issues
Testing Issues
• Insufficient Testing/Verification
Layout Issues
Wiring Issues
• Communication wires not properly separated from high voltage conductors
• Wires not properly terminated

31. You May Rarely Open Your Panels, But When You Do – IT MATTERS!
Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
Unplanned downtime can equate to lost revenue,
missed deadlines, supply chain issues
Line is down ● Programming change or equipment change ● Technology audits ● Preventive maintenance
Clean panel design
Wiring labels
Panel component labels
Detailed Auto-CAD documentation
Our Panels Feature
Ease of Maintenance, Faster
Troubleshooting

32. Integrity Integration Resources (I2R) - Equipping Manufacturers to Succeed Globally!
4001 E. Plano Pkwy, Suite 500
Plano, Texas 75074
If you think you have a need to update your
automation control systems, let us know!
Office : 972-665-3200
Email : Info@i2r.com
For PLC5 Migration to ControlLogix, visit
www.plc5migration.com
For information about training, visit
www.plcvfdtraining.com