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EXPERIENCE with EARLY
DISTRIBUTED
GENERATION SYSTEMS
ASME JPGC2003 - 40192
Two residential sized Combined
Heat and Power units which were
in operation from 1979 through
1995.
Basic Concept
l Use the same quantity of Fuel Burned for heating
a building
l Increase heat capture efficiency a few percent
l Convert this additional heat capture to Electric
Power.
l Result is Fuel Consumption same as original
system, and heat output same as original system.
l Electric Power output obtained with no net
increase in fuel consumption.
l Environmental benefit of eliminating off-site fuel
consumption, emissions and waste heat to
environs
Distributed Generation Project Goals
l Develop Design Criteria of Small
Cogeneration Systems
l Build & Evaluate residential sized
Cogeneration Systems
l Gain Operating Experience
l Identify Technical Issues & Resolutions
Coal Fired Rankine System Design
l Automatic Underfeed Stoker, Burns
Anthracite Coal
l 250 PSIG 500F Hybrid Steam Boiler, 100,000
BTU/hr Output
l Unit T1 Design, Steam Turbine - Generator, 1
KW Nominal
l Unit R2 Design, Reciprocating Expander, 2
KW Nominal
l Water Cooled Surface Condenser, heats hot
water for building heating
Rankine System Novel Features
l Controls can follow heat demand or electric demand
l 2 x 100% feedwater pumping capability for reliability
l Boiler low water cutouts, 100% redundant, no moving
parts inside boiler pressurized space
l Boiler water level control has no moving parts, plus a
100% redundant trap level control system with one
moving part
l Regenerative heat exchangers conserve high
temperature energy
Powerhouse
Steam Turbine Plant Arrangement
Steam Engine Plant Arrangement
Steam Engine Running
Steam Engine
- Uniflow Engine
- Single Cylinder
- Single Acting
- Hybrid Piston/Poppet
Admission Valve
Steam Engine Features
Steam Engine Torsion Bar Idlers
Rankine Power Systems
l Capable of Burning All Fuels
l Reliable Operating Experience
l External Combustion, Long Machinery Life
l Lower Thermal Efficiency
l Could be made as Reliable as typical
Hermetically Sealed Domestic Refrigeration
Machinery
l Needs Significant Development for
Widespread Application
Diesel Distributed Generation System
l Use of mature industrial/commercial machinery.
l Burns conventional #2 Heating Oil
l Engine Jacket Coolant and Exhaust Gas Heat
Recovery
l Induction Generator Simplifies Utility Interface
l Controls can follow heat demand or electric demand
l Sound Enclosure for Noise Control
Diesel Driven Distributed Generation System
Variable Temperature Heating System Control
Unit D4 Diesel Distributed Generation System - 1988
Unit D4 Diesel Distributed Generation System - 1995
Unit D4 Predicted and Actual Performance
This image cannot currently be displayed.
D4 UNIT HEAT RATE
0
5000
10000
15000
20000
25000
30000
35000
0.000 0.500 1.000 1.500 2.000 2.500 3.000
LOAD, KWe
GrossHeatRate,BTUhhv/KWe
Internal Combustion Distributed Generation
Systems
l Capable of Burning Typical Fuels, Oil & Gas
l Reliable Operation
l Higher Thermal Efficiency
l Proven Cost & Environmental Advantages
l Already available in Special Markets
l Development for Widespread Application
requires Integrated Packaging

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40192-PRESENTATION

  • 1. EXPERIENCE with EARLY DISTRIBUTED GENERATION SYSTEMS ASME JPGC2003 - 40192 Two residential sized Combined Heat and Power units which were in operation from 1979 through 1995.
  • 2. Basic Concept l Use the same quantity of Fuel Burned for heating a building l Increase heat capture efficiency a few percent l Convert this additional heat capture to Electric Power. l Result is Fuel Consumption same as original system, and heat output same as original system. l Electric Power output obtained with no net increase in fuel consumption. l Environmental benefit of eliminating off-site fuel consumption, emissions and waste heat to environs
  • 3. Distributed Generation Project Goals l Develop Design Criteria of Small Cogeneration Systems l Build & Evaluate residential sized Cogeneration Systems l Gain Operating Experience l Identify Technical Issues & Resolutions
  • 4. Coal Fired Rankine System Design l Automatic Underfeed Stoker, Burns Anthracite Coal l 250 PSIG 500F Hybrid Steam Boiler, 100,000 BTU/hr Output l Unit T1 Design, Steam Turbine - Generator, 1 KW Nominal l Unit R2 Design, Reciprocating Expander, 2 KW Nominal l Water Cooled Surface Condenser, heats hot water for building heating
  • 5.
  • 6. Rankine System Novel Features l Controls can follow heat demand or electric demand l 2 x 100% feedwater pumping capability for reliability l Boiler low water cutouts, 100% redundant, no moving parts inside boiler pressurized space l Boiler water level control has no moving parts, plus a 100% redundant trap level control system with one moving part l Regenerative heat exchangers conserve high temperature energy
  • 8. Steam Turbine Plant Arrangement
  • 9. Steam Engine Plant Arrangement
  • 11. Steam Engine - Uniflow Engine - Single Cylinder - Single Acting - Hybrid Piston/Poppet Admission Valve
  • 13. Steam Engine Torsion Bar Idlers
  • 14. Rankine Power Systems l Capable of Burning All Fuels l Reliable Operating Experience l External Combustion, Long Machinery Life l Lower Thermal Efficiency l Could be made as Reliable as typical Hermetically Sealed Domestic Refrigeration Machinery l Needs Significant Development for Widespread Application
  • 15. Diesel Distributed Generation System l Use of mature industrial/commercial machinery. l Burns conventional #2 Heating Oil l Engine Jacket Coolant and Exhaust Gas Heat Recovery l Induction Generator Simplifies Utility Interface l Controls can follow heat demand or electric demand l Sound Enclosure for Noise Control
  • 16. Diesel Driven Distributed Generation System
  • 18. Unit D4 Diesel Distributed Generation System - 1988
  • 19. Unit D4 Diesel Distributed Generation System - 1995
  • 20. Unit D4 Predicted and Actual Performance This image cannot currently be displayed. D4 UNIT HEAT RATE 0 5000 10000 15000 20000 25000 30000 35000 0.000 0.500 1.000 1.500 2.000 2.500 3.000 LOAD, KWe GrossHeatRate,BTUhhv/KWe
  • 21. Internal Combustion Distributed Generation Systems l Capable of Burning Typical Fuels, Oil & Gas l Reliable Operation l Higher Thermal Efficiency l Proven Cost & Environmental Advantages l Already available in Special Markets l Development for Widespread Application requires Integrated Packaging