Pelbo SpA is a global leading manufacturer of Egg Processing Equipment for the Industry of pasteurized liquid egg production. Founded in the early 80s Pelbo Spa has matured a solid experience in design and manufacturing of highly specialised equipment for pharmaceutical and food industry. HQ ,R&D and manufacturing for egg breaking and handling equipment are based in Italy, and R&D, manufacturing for further processing equipment in USA as well as a growing sales and service network to support customers based in all Continents. Pelbo main portfolio includes Egg Breaking / Separating systems with processing range from 900 to 180.000 eggs per hour, Egg Loaders, manual and automatic filtering systems, Egg Product Pasteurizers and system components, Egg washers, Egg Shell treatment and CIP cleaning systems, all as stand-alone components or integrated into Turn-Key projects. Pelbo supports the IEC - International Egg Commission – and UEA/UEP – United Egg Association - for the development of Egg Industry worldwide. For more information, please visit www.pelbo.it
2. PELBO dedication to egg industry goes back to early 70s when first parallel lines egg
breaker / separator was patented and launched in the market. Since those days PELBO
energies have been addressed to provide innovative products and systems based on
most advanced technologies to support egg industry for its business profitability and
production efficiency.
Today PELBO products and systems portfolio includes complete range of egg breaking
and liquid egg processing plants based on components and technologies developed and
tested internally and supported by a team of highly skilled engineers.
Worldwide presence with own staff, business partners and reseller guarantees constant
connection with customers and most significant players in the egg industry allowing
PELBO R&D to develop innovative solutions turned into stand alone products, fully inte-
grated egg processing plants and customized solutions.
Total Solutions
for Egg Processing Industry
Egg Loaders (10.000 / 180.000 eph)
Egg loading has been always the critical factor in egg breaking process. Egg processing industry uses sev-
eral kind of trays, either new or re-used, made by carton or other different plastic shapes. Eggs are often
more fragile when compared with egg grading, another delicate egg process, but with less constraints
than in egg breaking. PELBO egg loaders are designed to guarantee maximum performance and
continuous operations during process.
Made with food tech grade stainless steel all PELBO egg loaders are fully automatic to guarantee stable
and gentle egg handling for maximum efficiency. Egg handling must be performed at constant speed,
smoothly and gently, to guarantee constant egg supply to high capacity egg breaking & separating sys-
tems. The state-of-the-art CRONO loaders family incorporates all PELBO experience and the innovative
Multilink®
servo assisted auto adjusting technology guarantees maximum performance, minimum down-
times, and dramatically reduced egg loss.
PELBO egg loaders are fully compatible with egg breaking systems but can be also utilized to feed other
machinery such as egg grading.
MODEL TYPE CAPACITY RANGE
manual semi/auto auto eggs / hour cases / hour
peeco • - -
zb 100 • 10.000 / 45.000 27 / 125
gemini 250 • 30.000 / 72.000 80 / 200
crono 2 • 72.000 200
crono 4 • 120.000 330
crono 6 • 180.000 500
CRONO 4 - 330 cph
ZB 100 - 125 cph
CRONO 2 - 200 cph
CRONO 6 - 500 cph
Crono 4 / Crono 2
Dual Loading System - 500 cph
3. The key component of an egg processing plant is the egg breaker, PELBO produces whole egg breakers
from 900 to 144,000 eggs/hour.
All PELBO breakers are equipped with PELBO exclusive egg breaking system that combines the highest
proven yield in the industry with the cleanest product possible, an indispensable property for a long shelf
life of finished products. All PELBO egg breakers are built to guarantee long-term trouble free operation,
with easy maintenance, furthermore many of our models are ready to be totally washed by a CIP system.
MODEL ROWS CAPACITY RANGE LOADING UPGRADE SEPARATION (chutes)
eggs / hour cases / hour
MICRO 25 2 900 / 9.000 3 / 25 manual - supplied
NANO 3M75 3 5.000 / 27.000 27 / 125 manual to 5M125 option
NANO 5M125 5 18.000 / 45.000 125 ZB 100 - option
SIMPLEX 6M200 6 72.000 200 crono 2 - option
SIMPLEX 12M400 12 140.000 400 crono 4 - -
Whole Egg Breakers (900 / 144.000 eph)
SIMPLEX 12M400 - 400 cph
MICRO 25 - 25 cph
NANO 75 - 125 cph
SIMPLEX 6M200 - 200 cph
4. The key component of an egg processing plant is the egg breaker, PELBO produces a wide range
of egg breaker separators with capacity from 20,000 to 180,000 eggs/hour. All PELBO breakers
separators are equipped with unique exclusive egg breaking system combining the highest proven
yield in the industry with the cleanest product possible, an indispensable property to ensure long
shelf life of finished products. High capacity egg breaking systems may be equipped with PELBO
top of the range egg white inspection system, which can guarantee the highest quality of egg
white with fat content below 0.03%.
PELBO egg breakers/separators provide large quantity of egg yolks with very high content of
dry matter and even broken yolks are recovered allowing a superior performance.
All PELBO egg breakers separators are built to guarantee long-term trouble free operations, with
easy maintenance and simple sanitation by integrated automatic CIP system.
MODEL ROWS CAPACITY RANGE LOADING UPGRADE
SEPARATION
(cups)
Albuchecker
(yolk scanner)
eggs / hour cases / hour
SIMPLEX 3S75 3 2.000 / 27.000 5 / 75 manual to 5S125 • option
SIMPLEX 5S125 5 18.000 / 45.000 50 / 125 ZB 100 - • option
SYNCHRO 6S150 6 54.000 150 crono 2 - • •
SYNCHRO 6S200 6 72.000 200 crono 2 - • •
SYNCHRO 12S400 12 144.000 400
crono 4 - • •
dual crono 2 - • •
SYNCHRO 15S500 15 180.000 500
crono 6 - • •
crono 2
+crono 4 - • •
Egg Breakers / Separators (20.000 / 180.000 eph)
SYNCHRO 150 - 150 cph
SIMPLEX 3S75 - 75 cph
SIMPLEX 5S125 - 125 cph
SYNCHRO 200 - 200 cphSYNCHRO 400 - 400 cph
SYNCHRO 500 - 500 cph
5. After breaking, inspection and separation system, PELBO offers state of the art solutions for pumping, filtration, cooling, storage, blending, stabiliza-
tion, pasteurization, packaging and drying of egg products as well as automatic cleaning systems.The PELBO systems are designed to be integrated
with your current egg processing plant for process improvement or as complete turn-key solutions tailored to your specific needs.
Filtration systems are designed to remove organic parts such as chalazae and membranes, as well as egg shell particles from liquid egg. Line filters
are suitable for different capacities and can operate manually or automatically.
Egg Products Processing
By combining PELBO dedication to innovation and com-
mitment to Egg Processing Industry with the latest liquid
processing and heat transfer technology from USA and
Europe, PELBO has developed an entire range of egg
product pasteurization systems.
The design of PELBO pasteurization system comes from
extensive experience in all corners of the world, a deep
understanding in microbiology, engineering and egg
products, creating the ultimate pasteurizing system that
delivers:
• Highest possible bacterial reduction = Shelf Life
• Best product performance
• Highest energy efficiency
• Lowest operating costs
Pasteurization (470 / 20.000 Kg/Hr)
Pelbopure Pasteurizers Range
PelboPure
Model
Min cap
Lt/hr
Max cap
Lt/hr
PLC
controls
Recorder Touch
Screen
High
Viscosity
ESL Corrugated
Holding
Tube
Integrated
CIP
PP-26 235 470 std std option option option std std
PP-100 940 1.760 std std option option option std std
PP-130 1.760 2.350 std std option option option std std
PP-235 2.930 4.230 std std option option option std std
PP-300 4.230 5.290 std std option option option std std
PP-400 5.290 7.050 std std option option option std std
PP-555 7.050 9.990 std std std option option std std
PP-720 9.990 12.930 std std std std std std std
PP-910 12.930 16.450 std std std std std std std
Custom 1 20.000 option option option option option option option
Automatic Filters Line Cartridge Filters Heat Exchangers
6. Ovolution represents a series of completely integrated egg processing systems incorporating all steps of liquid egg processing such as Egg Break-
ing, Mixing and Blending, Pasteurizing, Packaging, Self-cleaning, having capacities to process from 470 to 1.300 liters per hour of egg products.
Ovolution Series Systems are Factory pre-assembled and are mounted on a stainless steel frame for quick and easy installation and are supplied
with a automatic packaging system for a wide range of sizes and packaging materials, from 1 kg to 1000 kg. Ideal for egg processors as well
as all foodstuff, pasta, pastry and all other companies that use eggs, integrating every step of the process, including cleaning and disinfection.
Ovolution systems represent the best value option for an easy and quick start in the industry of liquid egg products. Its very low risk investment is
quickly compensated by a rapid business growth and return and customer can consequently grow according to the market demand and its needs.
Ovolution Series Compact Integrated Pasteurizing Systems
MODEL CAPACITY RANGE EGG BREAKER CIP (On board)
eggs / hour Kg / hour
OVOLUTION 470 900 / 9.000 470 MICRO 25 •
OVOLUTION 680 18.000 680 NANO 3M75 / SIMPLEX 3S75 •
OVOLUTION 1300 21.600 / 27.000 1.000 / 1.300 NANO 3M75 / SIMPLEX 3S75 •
After pasteurization process liquid egg products are stored in refrigerated tanks then need to be finally packaged. According to customer needs
PELBO can provide suitable filling equipment to perform various packaging formats.
Filling process is accurately set at the desired dosage to avoid formation of foam and to guarantee a smooth liquid flow into the desired packaging,
allowing the longest shelf life.
Among various formats available there are high capacity palletized tanks, bag in box, bottles and gable top.
MODEL CAPACITY RANGE FILLING RANGE (Kg) PACKAGING TYPE ESL Other
Pcs / hour
PEF-5 <5.000 kg/hr 2 - 1000 kg Bag-In-Box • automatic
PEF-5 ESL <5.000 kg/hr 2 - 25 kg Bag-In-Box • automatic
Bottle filler 300 - 900 pc/hr 250 - 1000 ml Bottles optional automatic
Custom A to Z 250 ml to 20 t Custom optional custom
Liquid Egg Filling
OVOLUTION 470
OVOLUTION 1300
INTEGRATED: Egg Breaking, Mixing & Blending, Pasteurizing, Packaging, CIP Cleaning
7. MODEL APPLICATION FEATURES
1-Tank breakers, fillers fully automated, single use
caustic and acid
2-Tank small breaking plants fully automated, caustic recov-
ery, single use acid
3-Tank medium and large
breaking plants
fully automated, caustic recov-
ery and option for acid or rinse
recovery
4-Tank medium and large
breaking plants
fully automated, caustic,acid
and rinse recovery
After breaking and processing it is essential to manage remaining egg shells. Egg shells are then transported by augers and belts to a dedicated area
where egg shell centrifuge guarantees high grade of liquid/solid separation.
Egg Shell Treatment
When eggs need to be washed before processing egg washer is neces-
sary, specially when eggs are coming from cage - free farms. PELBO
has available different series of washers according to customer region
and specific needs.
Egg Washers (9.000 / 72.000 eph)
MODEL TYPE ROWS CAPACITY RANGE
eggs / hour cases / hour
PW 1500 auto 5/6 10.000 / 45.000 27 / 125
PW 1500B auto 5/6 10.000 / 45.000 27 / 125
PW 3000B auto 5/6 30.000 / 72.000 80 / 200
PWJ 5 auto 5 72.000 200
PWJ 6 auto 6 130.000 360
PELBO produces other standard and customized system components based on Customer’s plant layout and local sanitary requirements.
Other equipment
Egg Blower Dryer
At every processing cycle all systems, piping, pumps, heat exchangers and all major equipment need to be carefully cleaned and sanitized. Such
operation can be performed automatically or manually by choosing a proper mix of chemicals.
CIP SystemsSystem components & accessories
SC 280 Egg Shell Centrifuge Transportation Belts/Augers Pneumatic shell transport Egg Shell drying plant
PWJ Series Washers PW Series Washers
Egg Accumulators Conversion Tables Egg Inspection Candler Digital Optical scanner & Egg counter
8. PELBO was founded in the 70’s in Milan Italy by Giorgio Pellegrinelli.
Very active in Pharmaceutical and food Industry, PELBO introduced its
innovative patent in 1982 and revolutionized the egg industry with the
first egg breaking machine based on parallel lines and capacity of 54,000
eph. Today PELBO produces Egg Breaking machines with capacity from
900 to 180.000 eggs per hour and also Egg Loaders, Centrifuges, Egg
Washers and other key egg processing systems and components including
Liquid Egg fully automated Pasteurizing plants.
All PELBO’s machines are manufactured in compliance with the most
severe and strict International sanitary standards for the egg processing
industry. All PELBO egg breaking machines and Liquid Egg Handling lines
are USDA approved.
PELBO R&D is constantly involved in new development projects and stud-
ies with the commitment to provide egg processing industry always with
new machinery and solutions to increase performances and productivity.
PELBO Service Network supports Customers around the World providing
advise and solutions to optimize customer’s machines and performances.
Spare Parts warehouse is always ready to provide needed parts and servic-
es either based on planned maintenance or even satisfying last minute
requirements with fast deliveries worldwide.
“Total Customer Service” guaranteed by the PELBO brand has always
been one of the most important goals of our company: complete service
during all operating phases, from fabrication to installation, problem solv-
ing, spare parts availability and technical service.
We have a team of experienced technicians to install and service our sys-
tems all over the world. A dedicated training section is delivered to our
customers providing an easy overview of systems and operations. In ad-
PrintedinItalyonMarch2013
The Company
Service & Customer Support
dition we provide information sheets with recommendations for proper
parts inventory and cost-effective alternatives of retrofit sets.
A piece of equipment should operate at peak performance through its
lifecycle and not only when the equipment is new.
Through high quality spare parts, on-site training, online access to your
system by our experts, and preventive maintenance programs, PELBO
can help you maintain equipment performance through its life and be-
yond. From a product pump or valve to a complete breaking and egg pro-
cessing system, PELBO is committed to your success.
Contact us to learn more about the different ways PELBO can make a
difference.
Pelbo S.p.A.
Via Santa Margherita, 133 - 20861 Brugherio (MB) - Italy
Tel. +39 039 880 749 - Fax +39 039 2873 520
info@pelbo.it - www.pelbo.it
EGG PROCESSING
The machine features and descrip-
tion reported within this brochure are
intended for general purposes. PELBO
S.p.A. reserves the right to modify the
equipment for the purpose of improv-
ing quality, safety and performance.
Some of the accessories described in
this brochure are optional and supplied
only at Customer’s request The exact
list of accessories sold with the ma-
chine is the one indicated on the order
confirmation.
Pelbo Americas Corporation
46057 Five Mile Road - Plymouth, MI 48170 USA
Tel. +1 (734) 455-7717 - Fax.+1 (734) 455-7790
Toll Free 1 - (855) 444 - 4701
pelbo@pelboamericas.com - www.pelboamericas.com