we are a leading manufacturer of process machinery for the pharmaceutical industry. the machines are suitable for the production of liquid orals, syrups, suspensions, ointments, creams, gels, etc. the machines comply with all FDA requirements and come complete with validation documents. we have more than 3 decades of experience in manufacturing pharmaceutical and cosmetic machinery. our machines are exported to Bangladesh, Nepal, Pakistan, Ghana, Nigeria, Middle east, Asia, Latin and central america, new zealand among other countries. please visit our website http://www.ravikiranindustries.in for more details. the machines include process machinery like liquid oral manufacturing vessels, ointment plant, lotion preparation vessel, sparkle filters, etc

1. Liquids
Injectables
Semisolids
Manufacturing Plant
Ravi-Kiran Industries
...where quality is an attitude of mind

2. SERVING THE PHARMA INDUSTRY... SINCE 1985
 Sugar/primarysyrupmanufacturingvessel.
 Sugarfiltrationsystem.
 Mainmanufacturingvessel.
 Finalfiltrationsystem.
 Inlinehomogenizer.
 Finalproductstoragevessel.
 SanitaryInter-connectingpiping.
 CIPfacilityforallvessels.
 Centralcontrolpanel.
 Integratedworkingplatformforeasyaccess.
 The individual vessels insures proper controls for the sugar syrup preparation, transfer of exact amount of activeingredients
andcontrolonthetimeandtemperaturesfortheprocessesaspertheSOPsfortheproducts.
 Also the system ensures adaptability for various types of formulations, suspensions and products, thus makes it suitable for
futurescalabilityofproducts,asalsoadditionsofproductsinvariedformulations.
Theliquidsyrupmanufacturingplantissuitableforthepreparationofpharmaceuticalsyrups,liquidorals,suspensions,etc.Itisa
completeuntouchedprocesscomplyingwiththelatestCGMPnorms.
Theplantcomesinproductbatchcapacityrangingfrom3000ltrsbatchto15KLbatchsizes.
PRIMARY COMPONENTS
Capacity : 3000 Ltrs.

3. LIQUID SYRUP MANUFACTURING PLANT
 Vacuum loading system for the primary (sugar) preparation vessel.
 Load cells with control unit for the primary syrup and main manufacturing vessel.
 Lobe pump for transfer of final product to the filling room.
 Top entry stirrer with mechanical seal.
SALIENT FEATURES
 TheplantisdesignedaspertheCGMPandFDAguidelines.
 CompletelyclosedsystemasperGMPrequirements.
 Processcontrolforindividualitemsateachlevelof production.
 Integratedsystemmakesiteasytooperateandclean.
 AllvesselsareconstructedoutofS.S.316Lqualityasconforms
totheGMPguidelines.
 The primary syrup and main manufacturing vessels are
provided with jacket for heating/cooling operations. The
jackets are provided with mineral wool insulation for
preventingheatloss.
 All three vessels are provided with bottom entry stirrer with
mechanicalseals.
 The stirrers are provided with variable frequency drives (vfd)
forspeedcontrolasper SOP.
 INLINE emulsifier provided for the main preparation vessel for
suspensionpreparationandemulsificationoftheproducts.
 The gaskets are food grade silicon, conforming to GMP
guidelines.
OPTIONAL FEATURES
 Separate filtration system for the primary syrup and final
productensurestwostagefiltration.
 All interconnecting piping is of S.S. 316 quality, and
provided with sanitary tri-clover fittings for complete
dismantling for cleaning and passivation on product
changeover.
 The pipeline is provided with suitable points for product
samplingandinlinecleaning.
 Allvesselsareprovidedwith“sprayball”forCIPandSIP.the
entireprocess.
Propeller Agitator
Sugar Filtra on Final Filtra on
S rrer Assembly
Inline EmulsifierProduct Transfer Pump
www.ravikiranindustries.in
 Centralcontrolpanelforcontrollingalltheprocessesoftheplant.
 A Stainless steel working platform is provided for the length of the plant for easy access to all the vessels and visual control of
theentireprocess.

4. ...WHERE QUALITY IS AN ATTITUDE OF MIND
 Available in S.S. 316 and S.S. 304 construction in various
configurations.
 Singlepassoperationwithcompleterecoveryofsolids.
 Complete product recovery, no separate scavenging operation
required.
 Central feeding from the bottom ensures that the unfiltered liquid
doesnotcomeincontactwiththevessel,hencenosolidremains inthe
vessel.
 The filter plates are completely welded to the ring to avoid
contamination.
 The interlocking cups are welded to the filter plate to make it a one
piececonstruction,foreaseincleaningandoperation.
 The complete assembly is a closed system, thereby eliminating the
dangerofspillage,gasdispersion,etc.
 Solidcakerecoverypossiblebydryingfromthebottompurgingvalve.
 Uniformcakedistributiononallthefilterplates.
 Itcomeswithavarietyofpumpslikecentrifugal,lobe,etc.
 AllgasketsarefoodgradesiliconasperCGMPguidelines.
 Optionallyavailablewithsteamjacketforheatingduringfiltration.
 Complete unit can be dismantled for washing and sterilizing, thus
makingitsuitableforpharmaceuticalapplications.
 Variety of filtration media can filter aids can be used depending on
application.
SALIENT FEATURES
 Thefilterplatesarecompletelyweldedtotheringtoavoidcontamination.
 The interlocking cups are welded to the filter plate to make it a one piece
construction,foreaseincleaningandoperation.
Pharmaceuticals, bulkdrugs, activepharma ingredients (API), perfumes, resins,
paints,chemicals,oil,activatedcarbon,etc.
SPECIAL FEATURES
APPLICATIONS
The zero holdup horizontal plate sparkler filters is the most versatile filtration system suitable for solid-liquid separation.
The new concept of zero holdup in this filter ensure almost zero holdup of the filtered liquid at the end of the filtration cycle.
18” Dia X 15 Plates
Cartridge Assembly

5. REVERSE FLOW (ZERO HOLDUP) HORIZONTAL PLATE SPARKLER FILTER
Model
(Dia X No.
of Plates)
25
25
40
40
28
28
28
40
40
40
40
40
40
Filtering Area
2
(m )
Cake Holding
Capacity
(Max)(Ltrs)
Cake
Holding
Cap. func
(Ltrs)
½”
½”
1”
1”
1 ½”
1 ½”
1 ½”
1 ½”
1 ½”
-
-
-
-
1
1
2
2
3
3
3
3
3
-
-
-
-
8”X 6
8” X 8
14” X 8
14” X 10
18” X 12 (S)
18” X 15 (S)
18” X 23 (S)
18” X 8 (D)
18” X 12 (D)
24” X 10
24” X 15
33” X 7
33” X 14
Height of
Plates (mm)
Pump Size
(Centrifugal /
Lobe)
Motor
Ra ng
(H.P.)
TECHNICAL SPECIFICATIONS FOR SPARKLER FILTER
CENTRIFUGAL / LOBE TRANSFER PUMPS
Ravi-Kiran manufactures a various types
oftransferpumpslikecentrifugalandlobe
pumps. The centrifugal pump is suitable
for transferring free flowing non viscous
liquids, while the lobe pump is highly
suitable for transferring highly viscous
liquids like ointments, creams, glycerin,
etc. the pumps are available in various
output capacities and heads depending
on requirement. The pumps are fitted
with mechanical seal to give leak proof
andtroublefreeoperation.
The pumps are available from 1 HP motor
ratingupto5Hpmotorrating.
0.20
0.26
0.75
0.93
1.99
2.49
3.81
1.33
1.99
2.96
4.44
4.32
8.15
5.20
6.90
32.80
41.00
50.80
63.50
97.36
50.80
76.20
68.50
102.00
114.50
216.00
4.20
5.60
22.50
29.10
28.00
35.00
53.55
35.56
53.34
45.90
68.80
64.50
121.00
Flow Rate
Ltrs/Hr
450 – 500
600 – 650
1300 – 1500
1600 – 1800
4000 – 4500
5000 – 5500
7700 – 8200
2700 – 3200
4000 – 4500
6800 – 7300
10200 – 10700
7000 – 7500
13500 – 14000
www.ravikiranindustries.in

6. PRIMARY COMPONENTS
Theointmentmanufacturing plantisaversatilesystemsuitable forthepreparationofsemi solids asinpharmaceuticalointment–
sterileandnon-sterile,cosmeticlotions,creams,gels,etc.itisalsosuitableforthepreparationsoftoothpastes.
The manufacturing process is a completely untouched process complying with the latest CGMP norms. Also it ensures minimum
handlingandlossofproductduringthemanufacturingprocess.Theplantcomesinbatchcapacitiesof100kgsto3000kgs.
Alsoavailablelabscaleproductionplantinsinglevesselconfigurations,skidmounted.
 A jacketed water heating vessel with direct coupled stirrer.
 A jacketed oil(wax) preparation vessel with a semi anchor agitator coupled to a suitable
geared motor.
 Mesh filters for the above vessels.
 A vacuum rated jacketed main manufacturing vessel. The top head of the vessel is
sealed with suitable food grade silicon gasket and can be lifted with a hydraulic lifting system.
 The vessel is “hemispherical” in shape for complete removal of the product from the bottom.
 The above vessel is provided with a hydraulic lid lifting system for cleaning of the internals as per CGMP requirements.
 A Semi – Contra type anchor agitator assembly coupled to a suitable “hollow shaft” gear box assembly.
 The agitator is provided with suitable PTFE scrappers to cover the entire internal surface of the vessel.
 A dry mechanical seal for the agitator assembly.
 A bottom entry homogenizer provided at an angle for proper homogenizing of the product.
 A double cartridge mechanical seal with “water flow switch” for the homogenizer.
 A vacuum transfer system connected to the main vessel for transferring of the material from the pre-preparation vessel.
The system ensures minimum handling and almost zero wastage of the product.
Capacity : 500 kgs
MANUFACTURER AND EXPORTER OF PROCESS AND PACKAGING MACHINERY

7. SEMI SOLID (OINTMENT) MANUFACTURING PLANT
SALIENT FEATURES
 The plant is designed as per the CGMP and
FDAguidelines.
 Processcontrolforindividualitemsateach
levelofproduction.
 Integrated systemmakesiteasytooperate
andclean.
 All vessels are constructed out of S.S. 316 L
qualityasconformstotheGMPguidelines.
 The main manufacturing vessel is
hemisphericaltoaidproductremoval.
 Central control panel for controlling all the
processesoftheplant.
 The main manufacturing vessel is vacuum rated and provided with various
connectionsforproductaddition,hopperforpowderaddition,alightglassandsight
glassareprovidedonthetopdish.
 The anchor agitator is provided with a dry mechanical seal and the homogenizer is
provided with a double cartridge mechanical seal with water cooling system. Both
thesealsarevacuumrated.
 Safetyinterlockstopreventtheanchorandhomogenizerfromstartingwhenthetop
lidisliftedforcleaning.
 All interconnecting piping is of S.S. 316 quality, and provided with sanitary tri-clover
fittings for complete dismantling for cleaning and passivation on product
changeover.
 The pipeline is provided with suitable points for product sampling and inline
cleaning.
 A Stainless steel working platform is provided for the length of the plant for easy
accesstoallthevesselsandvisualcontroloftheentireprocess.
OPTIONAL FEATURES
 A variable frequency drive (vfd) for both the anchor agitator and the homogenizer for speed control.
 Integrated working platform for easy access.
 Final product storage vessel with castors.
 Lobe pump for final product transfer to the storage vessel.
 A plunger pump for product transfer from the storage vessel to
the filling machine.
 A central control panel for controlling the various parameters
during the manufacturing process.
Capacity 100 Kgs
 Load cells with control unit for the main manufacturing vessel.
 PLC based panel with touch screen MMI and menu options for the panel.
 Contra mixer with two motors for preparation of foaming products like toothpaste, etc.
 Completely closed pre-preparation vessel for manufacture of sterile preparations.
Single Process Vessel
www.ravikiranindustries.in
Working Pla orm

8. SERVING THE PHARMA INDUSTRY... SINCE 1985
MULTICOLUMN DISTILLATION PLANT
Description
Multi Column distillation plant is designed to
produce sterile, pyrogen free distilled water
conforming to I.P./B.P./USP specifications. The still
is manufactured confirming to FDA requirements
andaspercGMPspecifications.
Operation
Multi Column Distilled Water Still on interstage
heat exchange principle. The pre-heated feed
waterisfedtothefirstcolumnwhereitisheatedby
means of steam from the boiler. Due to heat
exchange, surface evaporation of the feed water
takes place whereby a part of the feed water is
converted into steam. In the process the steam
itselfcondensesbacktowater.Thesteamwithhigh
velocity and under pressure passes through a
specially designed spiral which creates a unique
centrifugalforcewhichremoves impurities suchas
pyrogens and exdotoxins which are blown out of
the system. Condensing vapor from the previous
stage is used as heating vapor for the next stage.
The process is repeated through the last column,
each column working at a lower pressure and
temperaturethan the previous one . Only the first
column is heated using an external source of
energy and only the vapor from the last column is
condensed with external cooling water. Thus upto
70%energyissaved.
Salient Features
 100% Pyrogen free distilled water
Conforming to I.P./B.P./USP specification.
 Automatic dumping of sub-standard
Distillate.
 Conductivity meter to continuously monitor
the quality of final distillate.
 Complete unit mounted on Skid made out of
stainless steel pipes.
 PLC based operation with necessary
interlocks and data logging.
 Specially designed two separate coolers on
the top with sanitary finish.
Flow Chart

9. www.ravikiranindustries.in
MULTICOLUMN DISTILLATION PLANT
SPECIFICATIONS
Model
80
150
300
500
1000
1500
2000
3000
Supply Steam
Kg/hr
Cooling Water
Lph
Capacity
Lph
44
85
170
275
575
825
1150
1650
180
350
700
1130
2360
3385
4720
6770
RKI 80-4
RKI 150-4
RKI 300-4
RKI 500-5
RKI 1000-5
RKI 1500-5
RKI 2000-6
RKI 3000-6
Capacity
Lph
Supply Steam
Kg/hr
Cooling Water
Lph
LxDxH (mm)
40
48
97
130
238
390
440
660
120
180
365
605
1265
1700
900
650
140
250
540
870
1700
2200
3300
4800
1400 X 900 X 2050
2100 X 1300 X 2600
2100 X 1300 X 2600
7800 X 1300 X 3200
3300 X 1600 X 3250
3900 X 1650 X 3600
4400 X 1650 X 3800
4900 X 1800 X 4300
350
800
900
1250
2000
2500
3400
6800
Industrial Steam At 3 Bar Pressure Approximate Dimensions Ext. WtIndustrial Steam At 8 Bar Pressure
Kg
SS 316L QUALITY JACKETTED STERILE / SALINE MANUFACTURING TANK
The vessel is suitable for the prepara on of injec ons,
sterile prepara ons, small volume prepara ons, inhaler
prepara ons,etc.
Applica ons
 Sterileprepara ons
 Smallvolumeprepara ons
 Largevolumeprepara ons
 Inhalerprepara ons
 Vaccines
 Serums,etc
SalientFeatures
 Completelyclosedsystemforsterileprepara onsasper
FDArequirements.
 S.S. 304 quality jacket provided with mineral wool
insula onforhea ng/coolingrequirements.
 Op ons of top entry conven onal s rrer or bo om
mountedmagne cs rrer.
 CIP/SIPfacilityavailableontopofvessel.
 VesselMountedpanelforeaseofopera ons.
 Sanitary valves and tri-colver connec ons suitable for
sterileprepara ons.
 Available in capaci es from 10 Ltrs to 500 Ltrs for sterile
prepara ons and upto 10,000 Ltrs for Large volume
parenterals.
Op ons
 PLCsystemwithmenuop onsforbatchprepara ons.
 Loadcellforweightmeasurement.

10. MANUFACTURER AND EXPORTER OF PROCESS AND PACKAGING MACHINERY
The Ravi Kiran inline works on the rotor/stator principle. The chamber houses a specially designed
toothed rotor/stator homogenizing system. This model is suitable for producing emulsions and
suspensions within a wide viscosity range. Excellent product quality is assured thanks to the high
shear forces exerted on the product in the shearing gap and maximum product movement at the
outfeed. When processing emulsions, the machine achievesdroplet sizesdown to1micron, with fine
distribution. In the case of suspensions, powders and solids are wetted thoroughly and
agglomerations dispersed prior to homogenization. The principal application for this model is as an
inline system but it can also be installed beneath vacuum processing units in either horizontal or
verticalconfiguration.
DesignCriteria
All product contact parts are easy to access and change over. Design and construction in accordance
withcurrentGMPandhygienestandards.Inlinecleaning(CIP)possibleinmostapplications.
RaviKiranMakeTopentryhomogenizerworkontherotor–statorprincipleofmixing.Itisa
timetesteddesignwhichprovidestroublefreeoperation.Thehomogenizerissuitablefor
the homogenization, emulsification, etc for the preparation of suspensions, emulsions,
etc.Thestatorassemblyisheldinplacewiththehelpofsidetiebars.
The homogenizer can be directly mounted on a vessel or can be provided with a specially
designed stand with raising and lowering mechanism for the complete assembly. The
stand is made out of S.S. 304 and is provided with castors for movability. Different
configurations of assembly are available like circular holes, slotted design, saw tooth
design,etc.areavailablefordifferentproductapplications.
TOP ENTRY HOMOGENIZER FOR ADDITIVE PREPARATION VESSEL
The homogenizer find a variety of applications as in pharmaceutical suspensions, Cosmetics, paints, emulsions, etc. Capacities
availablefrom1Hpto10Hpmodels.Optionallyavailablewithvariablefrequencydrives(vfd)forspeedcontrol.
APPLICATIONS
SpecificationofStandardComponents
Mechanical
 Single-actingmechanicalseal(Cartridge)
 Elastomers:Silicon
AdditionalOptions
 Variablefrequencydrive
 Explosionproofmotors
 Hopper
Models Available From 1 HP to 30 Hp.
INLINE HOMOGENIZER

11. www.ravikiranindustries.in
...WHERE QUALITY IS AN ATTITUDE OF MIND
Over the years, Ravi-Kiran has laid its focus on the export market and has started
exporting to many countries both the developing ones and the developed
countries. This has helped us greatly in upgrading our technology and be abreast
withthelatestinternationaltrends.
GLOBAL PRESENCE
ABOUT US
QUALITY
We take this opportunity to introduce ourselves as a leading manufacturer and
exporter of process and packaging machinery for the pharmaceutical, cosmetic,
chemical,distilleryandalliedindustries.
We started with manufacturing a limited range of products. In the past 29 years
(since 1985) Ravi-Kiran has expanded rapidly by adding a wide range of products
and up gradation of the existing range, to the extent that we can now offer
completeplantmachineryasperindividualrequirements.
Since inception, “Quality” has been the motto of the company, which has been
rewardedbyclientloyalty,aswehaveretained mostofourcustomers’andadded
newoneswitheachpassingyear,ourenclosedlistofusersisatestimonytothis.
INTERNATIONAL MARKET
The administration and head office of the company is situated in the heart of the
City at Mittal Estate in Andheri (E), with close proximity to the International and
Domesticairportwithin1KMfromtheinternationalAirport.
Ravi Kiran has two manufacturing locations, one situated in Andheri near the
administrationofficeandthesecondanindependentshedlocatedatVasaionthe
outskirts of Mumbai. Both the units have complete inhouse manufacturing and
fabricationcapabilities.
INFRASTRUCTURE

12. www.ravikiranindustries.in
Corporate & Admin Office :
213, Mittal Estate, No 2,Marol Naka, Andheri (East),
Mumbai - 400 059, Maharashtra, India
Telephone / Fax:
+91-22-2850 6569 | 2859 7856 | 2850 6135
Email:
sales@ravikiranindustries.in
sales.ravikiran@gmail.com
Ravi-Kiran Industries