Presentation by Pedro Arqués Project Manager, CENTIC FIWARE Tech Summit 28-29 November, 2017 Malaga, Spain

1. centic
ICT
Technology
R&D Centre
created 2005
“My model for business is The Beatles. They were four guys who kept each other’s
kind of negative tendencies in check. They balanced each other and the total was
greater than the sum of the parts. That’s how I see business: great things in business
are never done by one person, they’re done by a team of people”.
-Steve Jobs- 2008

2. M.E.S. SOFTWARE
OPTIMIZE YOUR PRODUCTION
…

3. EU Project I4MS : CPPS4ZDM: 05/2017- 08/2018
Cyber Physical Production System for Zero-Defect Manufacturing
Partners: IPYC, JALSOSA (Manufact facility)
Tech Providers : Politecnico Milano, Fraunhofer,..
Main Technologies :
• IOT FIWARE (BeinCPPS) Platform
• HOPU® Smart OSS
• Doeet® (MES)
Objectives :
Experiment aims to reduce defects ad shrinks (ZDM) in an SME
factory introducing CPS and opensource IOT platform.
Expected Results:
• Defects analysis and control
• Doeet® MES integration to FIWARE
• LWM2M UDP COAP alternative to MQTT/OPC UA.
• FIWARE evaluation

4. EU Project I4MS (BeinCPPS) : CPPS4ZDM : 05/2017- 08/2018
Cyber Physical Production System for Zero-Defect Manufacturing
JALSOSA use-case involves the process of manufacturing soapy sponges with
hypoallergenic and dermatologic gel for medical purposes and high quality standards in
Health sector. Sponges are impregnated by a chemical formula that protects patient skins
in a cost-saving solution. Main customers are hospitals in the health sector and demand a
zero-defect production.
Sponge production is manufactured by 3 processes: Fiber fabric making, Impregnation
and Drying, Cutting and packaging.

5. Factory
CloudDEV
Field
Platform v2.0 – Components
07/12/2017 5
Wireless Communication for CPPS
CPPS Publishing
Services
CPPS
Messaging
Services
FIWARE Orion
Context Broker
OpenIoT
Middleware
Task
Orchestration
for CPPS
3D Visualization
Services
Dynamic CEP
for CPPS Asset Registry
for CPPS
FIWARE
WireCloud
FIWARE
Cosmos
Embedded CEP
for CPPS
TSN-Enabled
4DIAC RTE
MSEE BIM
Toolbox
Activiti BPMN
Papyrus
Modelio
UAModeler
4DIAC IDE
FIWARE
Cygnus
Connector
Modelica
FOREGROU
ND
BACKGROUN
D

6. CPPS4ZDM
Components
07/12/2017 6

7. HOMARD OSS Dashboard
Device Management

8. 07/12/2017 8
Bobbin
Manufacturing
Impregnation
(oven)
Bobbin store
Big Bag closed
Cutting
Sealing
(bags)
Packing
(Box)
Temperature room (t)
Humedity room (t)
Cutting Defects Packing Defects
Linear Weight2 Kg(t)
Rolling Speed 2 (t)
Height before rolling (t)
Length
Wide1(l)
W1 m(t) W2 m(t) W3 m(t)
2D Shapeless control
(ZDM)
Linear Weight3 Kg(t)
Kg (operator turn) Units
UnRolling Speed 3 (t)
Oven Temperature (t)
Impregnation density (t)
Linear Weight1 (t)
UnRolling Speed 1 (t)
Wide2(l)
Temp ext 2 (l)
Hum ext 2 (l)
Temp ext 3 (l)
Hum ext 3(l)
Wide3(l)
Zero-Defect Manufacturing. Flow chart

9. N Name Description
1 ZDM
reduction
Quality takes into account Defects (including parts that need Rework). A Quality score of 100% means there
are no Defects (only Good Parts are being produced).
2 Shrinks
reduction
Quality takes into account shrinks. An Shrink Quality score of 0% means there are no shrinks and (all the
prime material is wasted in the production process).
3 Increase OEE OEE takes into account all losses. An OEE score of 100% means you are manufacturing only Good Parts, as fast
as possible, with no Stop Time
4 Increase
Availabilty
Availability takes into account Unplanned and Planned Stops. An Availability score of 100% means the process
is always running during Planned Production Time

10. THANKS!
MR. Pedro Arques
Senior Project manager
PH D Telecommunication Engineer
pedro.arques@centic.es
Parque Científico Murcia, Building T – 1st
30100 Murcia SPAIN
Phone + 34 968 96 44 00