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TQM Basics
UNIT - 1
INTRODUCTION
Be on time
Keep Silence
Be attentive
Participate positively
QUALITY IS ….the QUALIFIER!
• Doing it right first time and all the time.
This boosts Customer satisfaction immensely
and increases efficiency of the Business
operations.
Quality - Definitions
• Quality is excellence that is better than a
minimum standard.
• It is conformance to standards and
of purpose’
• ISO 9000:2000 definition of quality-
‘fitness
• It is the degree to which a set of inherent
characteristics fulfills requirements.
Definitions
6
Joseph Juran.
Quality is ‘ fitness for use ‘ of the product –
Philips B Crosby
Quality is Conformance to requirements
W
. Edwards Deming
A predictable degree of uniformity and dependability
at low cost and suited to market
Total Quality Management - Spring 2010
Definitions of Quality
• Conformance to specifications
• The degree to which a product or service meets
the needs of the customer
• Uniformity around a customer-defined target
• Exceeding customer expectations
The customer is the most important part of the process.
Quality and customer
expectations
• Quality is also defined as excellence in the
product or service that fulfills or exceeds the
expectations of the customer.
• There are 9 dimensions of quality that may be
found in products that produce customer-
satisfaction.
• Though quality is an abstract perception,it has a
quantitative measure- Q= (P / E ) ,
where Q=quality, P= performance(as measured
by the Mfgr.), and E = expectations( of the
customer).
• Quality is not fine-tuning your product at the
final stage of manufacturing,before packaging and
shipping .
• Quality is in-built into the product at every stage
from conceiving –specification & design stages to
prototyping –testing and manufacturing stages.
• TQM philosophy and guiding principles
continuously improve the Organisation processes
and result in customer satisfaction.
Need for Quality
• Higher customer satisfaction
• Reliable products/services
• Better efficiency of operations
• More productivity & profit
• Better morale of work force
• Less wastage costs
• Less Inspection costs
• Improved process
• More market share
• Spread of happiness & prosperity
• Better quality of life for all.
EVOLUTION OF QUALITY
• Stone age
• Craftmanship – B.C
• Manufacturing – 1800-1900
• Inspection- 1900-1940
• SQC – 1940-1960
• TQC – 1960-1980
• TQM – 1980-2000
• Q-QC-SQC-TQC-QA-TQM
Historical Review of Quality Control
• Quality in articles and artefacts produced by skilled craftsmen
and artisans from the B.C. era eg. goldsmiths,silversmiths,
blacksmiths, potters,etc.
• Artists & Artisans Guilds in the Middle ages spent years
imparting quality skills and the worksmen had pride in making
quality products.
• Industrial Revolution brought factory manufacturing where
articles were mass-produced and each worker made only a
part of the product,and did not sense the importance of his
contribution to the quality of the product .
Historical Review of Quality Control
• In 1924, W.A.Shewhart of Bell Telephone Labs
developed a statistical chart for the control of
product variables – the beginning of SQC and SPC.
• In the same decade, H.F.Dodge and H.G.Romig of
Bell Telephone Labs developed statistical
acceptance sampling instead of 100% inspection.
• In 1946,the American Society for Quality Control
was formed.
• In 1950, W. Edwards Deming,who learnt SQC from
Shewhart,taught SPC & SQC to Japanese engineers
and CEO’s
Historical Review of Quality Control
• In 1954,Joseph M.Juran taught Japanese
managements their responsibility to achieve
quality .
• In 1960, the first quality control circles were
formed. SQC techniques were being applied by
Japanese workers.
• 1970’s US managers were learning from Japan
Quality implementation miracles.
• In 1980’s TQM principles and methods became
popular.(also in auto industry)
• In 1990’s ,the ISO 9000 model became the world-
wide standard for QMS.

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TQM Basics

  • 3. Be on time Keep Silence Be attentive Participate positively
  • 4. QUALITY IS ….the QUALIFIER! • Doing it right first time and all the time. This boosts Customer satisfaction immensely and increases efficiency of the Business operations.
  • 5. Quality - Definitions • Quality is excellence that is better than a minimum standard. • It is conformance to standards and of purpose’ • ISO 9000:2000 definition of quality- ‘fitness • It is the degree to which a set of inherent characteristics fulfills requirements.
  • 6. Definitions 6 Joseph Juran. Quality is ‘ fitness for use ‘ of the product – Philips B Crosby Quality is Conformance to requirements W . Edwards Deming A predictable degree of uniformity and dependability at low cost and suited to market Total Quality Management - Spring 2010
  • 7. Definitions of Quality • Conformance to specifications • The degree to which a product or service meets the needs of the customer • Uniformity around a customer-defined target • Exceeding customer expectations The customer is the most important part of the process.
  • 8. Quality and customer expectations • Quality is also defined as excellence in the product or service that fulfills or exceeds the expectations of the customer. • There are 9 dimensions of quality that may be found in products that produce customer- satisfaction. • Though quality is an abstract perception,it has a quantitative measure- Q= (P / E ) , where Q=quality, P= performance(as measured by the Mfgr.), and E = expectations( of the customer).
  • 9. • Quality is not fine-tuning your product at the final stage of manufacturing,before packaging and shipping . • Quality is in-built into the product at every stage from conceiving –specification & design stages to prototyping –testing and manufacturing stages. • TQM philosophy and guiding principles continuously improve the Organisation processes and result in customer satisfaction.
  • 10. Need for Quality • Higher customer satisfaction • Reliable products/services • Better efficiency of operations • More productivity & profit • Better morale of work force • Less wastage costs • Less Inspection costs • Improved process • More market share • Spread of happiness & prosperity • Better quality of life for all.
  • 11. EVOLUTION OF QUALITY • Stone age • Craftmanship – B.C • Manufacturing – 1800-1900 • Inspection- 1900-1940 • SQC – 1940-1960 • TQC – 1960-1980 • TQM – 1980-2000 • Q-QC-SQC-TQC-QA-TQM
  • 12. Historical Review of Quality Control • Quality in articles and artefacts produced by skilled craftsmen and artisans from the B.C. era eg. goldsmiths,silversmiths, blacksmiths, potters,etc. • Artists & Artisans Guilds in the Middle ages spent years imparting quality skills and the worksmen had pride in making quality products. • Industrial Revolution brought factory manufacturing where articles were mass-produced and each worker made only a part of the product,and did not sense the importance of his contribution to the quality of the product .
  • 13. Historical Review of Quality Control • In 1924, W.A.Shewhart of Bell Telephone Labs developed a statistical chart for the control of product variables – the beginning of SQC and SPC. • In the same decade, H.F.Dodge and H.G.Romig of Bell Telephone Labs developed statistical acceptance sampling instead of 100% inspection. • In 1946,the American Society for Quality Control was formed. • In 1950, W. Edwards Deming,who learnt SQC from Shewhart,taught SPC & SQC to Japanese engineers and CEO’s
  • 14. Historical Review of Quality Control • In 1954,Joseph M.Juran taught Japanese managements their responsibility to achieve quality . • In 1960, the first quality control circles were formed. SQC techniques were being applied by Japanese workers. • 1970’s US managers were learning from Japan Quality implementation miracles. • In 1980’s TQM principles and methods became popular.(also in auto industry) • In 1990’s ,the ISO 9000 model became the world- wide standard for QMS.