Basler最新面掃描相機─打造最優性價比的AOI檢測系統

Public | © Basler AG
New Basler Area Scan Camera
2015 AOI Forum & Show, 2015/10/21
Herman Lee, Key Account Manager - Taiwan

Agenda
2
Coming next
I. Basler new ace series
II. Basler beat
III.Basler pulse

3
High-speed CMOS
Standard CCD & CMOS
Cost-effective CMOS
ace Series
The ace Camera Platform

4
Latest
CMOS
Sensors
Camera overview
Highlights of the New ace Models
High
Sensitivity
Very
low Noise
Powerful
Firmware
Features
Global
Shutter
Technology
High
frame-
rates

5
Sensor Overview
Sony IMX and OnSemi Python Sensors
Sony
IMX174
Sony
IMX249
OnSemi
Python
300
OnSemi
Python
500
OnSemi
Python
1300
OnSemi
Python
2000
OnSemi
Python
5000
Resolution 2.3MP VGA SVGA 1.3MP 2.3MP 5.3MP
Pixel Size 5.86µm x 5.86µm 4.8µm x 4.8µm
Sensor
Size
1/1.2" 1/4" 1/3.6" 1/2" 2/3" 1"
Frame
Rate
USB 3.0
155 fps 40 fps 750 fps 510 fps 200 fps 150 fps 60 fps
Frame
Rate GigE
50 fps 40 fps 300 fps 200 fps 75 fps 48 fps 20 fps

6
Hardware Features
Key Components of the New ace
- We bring the latest CMOS sensors
into our flagship
- The new FPGA provides double the
performance for better image
processing
- The large framebuffer provides
optimal connection stability

7
Firmware Features
New In-camera Image Improvements
Noise
Reduction
Sharpness
Enhancement
Improved
De-Bayering
Anti-Aliasing
PGI

8
Denoising
PGI
Original
Denoising
The Denoising Algorithm reduces the Standard Deviation significantly!

9
Sharpness
PGI
The Sharpness Algorithm makes edges visible for the analysis!
Original
PGI

10
De-Bayering
PGI
Original
PGI
With standard
de-bayering (2x2)
you see artifacts
like zip effects
With PGI
de-bayering
(5x5) you get
way better edges

11
Anti-Aliasing & De-Bayering
PGI
Original
PGI
The standard
picture shows
aliasing effects
(orange/blue
colors)
With PGI
we get detailed
and highly
differentiated
details

12
Firmware Features
New Features on the New ace Cameras
GEV 2.0 conformity
- PTP
- (Scheduled) Action Command
Delayed Image Transfer

13
Sony Pregius sensors (IMX174)
Image Comparison – Parameters
Scenario: Low light condition but visible
Illumination:
 Green light (530nm)
 Light Intensity of 1 lux (candle light)
Camera and lens settings:
 Gain to achieve 100gv brightness
 Digital Shift 2 (!)
 Aperture 2.8

14
Image Comparison – Histogram
IMX174 ICX274 CMOSIS CMV2000

15
Image Comparison – Comparsion of Values
Camera Sensor
Quantum
Efficiency
Dark Noise
Saturation
Capacity
SNR
Dynamic
Range
acA1600-20gm ICX274 46% 9 e- 8,400 e- 39.2dB 9.8bit
acA2000-50gm CMV2000 62% 14 e- 9,400 e- 39.7dB 9.4bit
acA1920-
155um
IMX174 70% 7 e- 32,500 e- 45.1dB 12.2bit

16
Python Series (Python 5000)
Image Comparison – Parameters
Scenario: Low light condition but visible
Illumination:
 White led light (6.500k)
 Light Intensity of 1 lux (candle light)
Camera and lens settings:
 Analog gain and digital shift (0-4) to
achieve 150gv brightness
 Exposure time 10ms
 Aperture 1:1.8

17
Python Series (Python 5000)
Image Comparison – Histogram
Python 5000 Aptina MP9T031 ICX625

Agenda
18
Coming next
II. Basler beat
III.Basler pulse

19
Resolution
• 12MP
• 4096(H) x 3072(V)
Pixel Size
• 5.5 x 5.5 μm2
Basler beat product features
Speed
• 62 fps
(Camera Link)
Interface
• CMV12000
• mono/color
• 1.75"
Sensor
• CMV12000
• mono/color
• 1.75"

20
Basler beat Cameras with ICX814
Interface CL CL, GigE, USB3
Framerate Max. 62 fps Max. 9 fps
Resolution 12 MP 9.2 MP
Pixel Size 5.5 µm 3.69 µm
Saturation Capacity 11.500 e 10.000 e
Dynamic Range 9.8 bit 9.98 bit
SNR 40.6 dB 40dB
Example: Basler beat vs. Cameras with ICX814
CCD vs. CMOS

21
Basler beat Everywhere
Markets
Traffic (ITS)
ElectronicsSemicon
Medical

Agenda
22
Coming next
II. Basler beat
III.Basler pulse

23
Analog to
digital trend in
various target
applications
Enter new
verticals
Medical
Retail
CMOS Sensor
technologies:
better results of
image quality
and/or
throughput
Entry Level
approach
to crack
established
cost
structures
Strategy
Basler pulse
The pulse is Basler´s first camera to go
directly after new markets and
applications.

24
Housing options
• Metal housing
• CS-Mount
• Tripod- Adapter
New generation CMOS
• 1.2MP, 2MP and 5MP
• Up to 60fps
• Global and rolling shutter
Small +
Cool design +
Long-term
availability
=
New Markets
Product Overview
Basler pulse

25
Initial Models
pulse Specification
POWER
CONS.
WEIGHT MOUNT FPS RESOLUTION
~1.3W <60g CS-
Mount
54 fps
1.2 MP
global shutter
Aptina AR0134
puA1280-54um/uc
60 fps
2 MP
global shutter
e2V EV76C570
puA1600-60um/uc
30 fps
2 MP
HDTV rolling shutter
Aptina MT9P
puA1920-30um/uc
14 fps
5 MP
rolling shutter
Aptina MT9P
puA2500-14um/uc

26
Front side, Sensors
Sensors in detail
Aptina AR0134
► Global shutter
► 1/3“ (1.2 MP)
► 3.75 x 3.75 µm
► mono & color
Aptina MT9P031
► Rolling shutter
► 1/2.5‘‘ (5 MP)/
1/3.7“ (2 MP) AOI
► 2.2 x 2.2 µm
► mono & color
e2V EV76C570
► Global shutter
► 1/8“ (2 MP)
► 4.5 x 4.5 µm
► mono & color
CMOS sensors
► 1.2 MP
► 2.0 MP
► 5.0 MP
► more to come

27
Housing
Housing in detail
Mounting options
► Tripod-adapter
Size
► Diameter: 38.8mm
► Length: 28.2mm
CS-Mount
► Entry level mount
option
► Easily convertible
to C-Mount
Connectors
► Typical USB3.0
w/o scew lock
► No I/O connector

 USB3.0 and USB3 Vision compliant
 USB2.0 backwards compatible
 reduced frame rate
 higher CPU load
(up to ~20% more than USB3.0)
 higher latency
(up to ~36% for T1(*) and up to ~106% for T2(**))
pulse Interface
USB 3.0 vs. USB 2.0
(*) T1 is referred to as the latency for execution of a software trigger;
(**) T2 is referred to as the latency for executing a software trigger and transfering an image.

29
pulse Series - PGI Algorithm Overview
pulse Camera Features
De-noising
Sharpness
De-Bayering
Anti-Aliasing
PGI

Questions & Answers
Herman.Lee@baslerweb.com

Basler最新面掃描相機─打造最優性價比的AOI檢測系統

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Basler最新面掃描相機─打造最優性價比的AOI檢測系統