A CG scheme proposal document presentation for the CEFC in FETR, Bardoli for the textile machinery and allied engineering industries. It is proposed to be used for product development, design center, training and other aspects.

1. DEPARTMENT OF HEAVY INDUSYTRY
CG Scheme Proposal of
Common Engineering Facility Centre (CEFC)
for
Textile Machinery and Allied Engineering Industry
By
Science Engineering & Technological Upliftment
(SETU) Foundation
MEETING OF DHI - CG SCHEME COMMITTEE
UDYOG BHAWAN, NEW DELHI
AUGUST, 2016
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2. Key Objectives of CEFC
– Global competiveness
– To develop prototype product /component manufacturing
– To provide training and strengthen industry institute
interaction
– To provide design support for critical component of textile
machineries
– To provide testing and calibration facilities
– To provide automation consultancy for improving process
efficiency
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3.  Industrial Estates in various region of South Gujarat –Surat, Bardoli, Navsari, Valsad,
Vapi,, Ankleshvar, Dahej, Bharuch, Vadodara and Vyara. (No CEFC in this region)
 Around 400 Industrial units approached for the survey in the catchment area and
316 response received.
 Members of SEVA – TMMA has visited and studied various facilities available in India
like Co- India and Sitark at Coimbatore, CMTI at Bangalore, IGTR at Ahmedabad and
ATI at Mumbai.
 Technological gap due to lack of awareness on technical textiles, technology
obsolesce, poor policy framework, poor infrastructure, lack of skilled workforce
 Enhance employability
 Standardization of component and processes
 Harmonize different segments and components
 Global competitiveness
Need assessment & challenges
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4. Blank survey form
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5.  Non availability of Indian standards
(manufacturing, application and safety) are leading
to very heavy loss. While all developed countries are
leading with it.
 With this modern CEFC we will be able to provide
input to develop the standards.
Standardization of Component and Processes
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6.  Due to lack of Harmony all manufacturers are
designing their components, process and machines
& wasting time and money
 Lack of common platform leads to Non-sharing of
experience within peer group hampers the growth
of industries in totality
 Any hidden talent needs common platform
Harmonize Different Segment and Component
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7.  Insufficient exposure to export markets
 Loosing market due to large import of machineries
 Low quality and market compliances for
international market
 Poor quality and workmanship of product
 Most entrepreneur are in low/medium product
range targeting local market only
Global Competitiveness
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8. Major Machine Manufacturer and their turn over in and around Surat
Units
1306.5 Crore
1387.2 Crore
532.8 Crore
48 Crore
Units
Units
Units
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9.  35 kms from Surat, 274 kms from Mumbai
 Nearest railway station Bardoli 6kms from site.
 Main line connecting Udhana – Surat, Nandurbar -
Bhusawal
 Nearest domestic airport Surat 45 kms from site.
 Nearest international airport
 Chhatrapati Shivaji International Airport
Mumbai 289 kms from site.
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BARDOLI
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10. 30 August 2016
Total Area of 2.56 Acre. The
Ground Floor Construction
area is 2478 Sq. Meter and
First floor Construction area
is 2093 Sq. Meter.
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11. SCIENCE ENGINEERING & TECHNOLOGICAL
UPLIFTMENT (SETU) Foundation
 Foundation– Common Engineering Facility Centre: Two leading
associations, Surat Engineering Vikas Association (SEVA) and
Textile Machinery Manufacturers Association, India (TMMA)
have come together along with Sardar Vallabhbhai Patel
Education Society (SVPES) to set up a Common Engineering
Facility Centre (CEFC) for the Textile Machinery and Light
Engineering sector in Surat. The CEFC will be promoted as
Centre of Manufacturing and Testing Excellence by
emphasising on prototype development, manufacturing,
testing, validation and skill development. The Facility will help
in speeding the engineering of Textile Machinery and Light
Engineering by setting up all the processes under one roof
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12.  The CEFC is planned with an aim to increase efficiencies of the
micro, small and medium scale units in and around Surat by offering
common facilities which are not available with the individual units. The
primary objective of the Centre would be to provide quality services to
the customers by satisfying their industrial requirement as well as
impart technical and managerial training in Textile Machinery and
product development
 The Facility would provide support and offer services for designing
and manufacturing of small and medium size Textile Machinery
components. The Facility would inculcate quality and safety measures
in design, manufacturing and usage of various types of Textile
Machinery
 The Centre would aim at fuelling growth into the sector by
addressing the gaps in terms of skills and knowledge. The Centre would
house a Training Centre to train the individuals in achieving and
practising highest professional standards
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13. Key Stakeholders
 Government of India
(GoI)
 Textile Machinery
Manufacturers’
Associations, India
(TMMA)
 Surat Engineering Vikas
Association (SEVA)
 Sardar Vallabhbhai Patel
Education society,
(SVPES)
 Government of Gujarat
 Industrial Associations
 Government Institutions
 Textile Engineering Industry
 General Engineering Industry
 Skilled and un-skilled Human
resource
 Ancillary industries catering
to heavy industries in and
around Surat
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14. Textile Machinery Manufacturers’
Association
 Textile Machinery Manufacturers’ Association, India
(TMMA),(www.tmmaindia.net) is a premier association
representing the interest of the Textile Machinery
manufacturers in India. TMMA is well recognized by the
government of India, and various national and international
bodies. TMMA acts as a catalyst in the promotion and overall
development of the Textile Engineering Industry by influencing
policy decisions and strategic developments. The association
provides a number of services to its members to strengthen the
competitiveness of the Textile Engineering Industry and
promote ‘Made in India’ brand in important textile markets
across the world.
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15. Surat Engineering Vikas Association
 Surat Engineering Vikas Association
(SEVA),(www.sevasurat.com), is a registered trust & society
under, the trust & society act, vide Registration no. F/146/Surat
Date: 29.02.2008 and Guj/1565/Surat, Date: 29.02.2008,
respectively. It’s a premium association and working for the
upliftment of Micro, Small & Medium Enterprise and acts as a
catalyst for industries & institutes and its linkage. It is
promoted by Surat Engineering Professionals’ Association
(SEPA)with an objective to undertake Cluster Quality &
Productivity Improvement programme supporting Small &
Medium Scale Enterprises as well as local industries
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16. Sardar Vallabhbhai Patel Education
Society
 Sardar Vallabhbhai Patel Education Society
(SVPES),(www.fetr.ac.in )is a registered trust and society under,
the trust & society act, vide Registration no. F/706/Surat Date:
07.09.1996 and Guj/806/Surat, Date: 10.09.1996, respectively.
It is located at Isroli, Bardoli, district Surat. The aim of society is
to carryout overall development of students’ community
especially of rural area and the nation as whole.
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17. The following components will be set up in the SETU
Foundation CEFC to offer common facilities to the
members
 Proto type Development Centre
 Training Centre
 Design Centre
 Testing and Calibration Laboratory
 Heat Treatment Unit
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18. : Product Development
Centre:
Customize and Specialized critical
component manufacturing,
Process improvement sub
assemblies, Quality and
productivity improvement tools or
components, Plastic moulds, press
moulds, press tools, jigs and
fixtures and precision
components, machine
development, R&D, drafting of
drawing, reverse engine, mould
design, press tool design, jigs &
fixture design, critical component
manufacturing, heat-treatment Job
work – hardening and tampering.
List of Equipment for Product Development Centre/ Proto type
Development Centre
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S No. Equipment Units
Per unit
(Rs Lakh)
Total
(Rs Lak
1 CNC Wire cut EDM, X/Y axis travel
of 500*300 & 600*400
2 100.00 200
2 CNC Spark EDM Table size
800*400mm with standard
accessories.
1 150.00 150
3 CNC Spark EDM Work Table size
300* 350mm spark Erosion
1 130.00 130
4 600*450*300 CNC HMC with
various types of cutters &
attachments
1 200.00 200
5 450*250*300 Jig Grinding Machine
with standard accessories.
1 72.00 72
6 CNC VMC Machine, 2 130.00 260
7 CNC Milling Machine with various
types of cutters & attachments.
1 80.00 80
8 200*350 CNC Turning Centre with
all accessories & attachments.
1 60.00 60
9 600*450*450mm Conventional
Milling Machine with various types
of cutters & attachments.
2 20.00 40
10 300*2000 Conventional Lathe
Machine with all standard
accessories & attachments.
3 20.00 60
11 200*600 Cylindrical Grinding
Machine with all standard
accessories.
2 25.00 50
12 300* 800mm Surface Grinding
Machine with chuck, coolant system
& all standard accessories.
2 25.00 50
13 3 D Pantograph Machine with all
standard accessories.
1 30.00 30
14 300 mm Shaping Machine with all
standard accessories.
1 2.00 2
15 Tool & cutter grinder with standard
accessories & face mill grinding,
radius/ helical grinding
attachments.
1 25.00 25
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19. Tool & cutter grinder with standard
accessories & face mill grinding, radius/
helical grinding attachments.
1 25.00 25.00
50 mm Pillar Drill Machine with all
standard accessories and attachments
2 5.00 10.00
75 mm Radial Drill Machine with all
standard accessories & attachments.
1 15.00 15.00
Heat Treatment Furnace of
600*250*260* 120mm Chamber size.
Lower Chamber 730*400*300*120 &
Upper Chamber 730*400*300* 140 with
Direct/case/Tempering up to 50 mm
Thickness with all accessories.
1 70.00 70.00
Metal Microscope having Magnification
up to 50/100/200/500/1000 with all
accessories
1 10.00 10.00
100MT Power Press with various press
tools & dies, jigs & fixtures complete with
hydraulic arrangements & accessories.
1 40.00 40.00
150 MT Injection Moulding Machine with
all accessories.
1 65.00 65.00
6 mm Shearing Machine with all
accessories.
1 5.00 5.00
300 Amp. Arc Welding Set with
inverter& Oxy-Acete. Gas Welding set
with cutter & nozzles complete with all
accessories.
1 5.00 5.00
250 KVA capacity DG SET with Kirloskar’
Alternator & Engine, Radiator cooling,
Diesel Tank, Exhaust chimney. Batteries,
Panel board & all accessories.
2 50.00 100.00
Air Conditioning Equipment consisting
Compressor, electric motor, Condenser,
pumps, cooling tower, valves & piping.
1 200.00 200.00
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Air Conditioning Equipment
consisting Compressor, electric
motor, Condenser, pumps, cooling
tower, valves & piping.
1 200.00 2
10 H.P. Air Compressor, Receiving
Tank, Filter, valves & Piping.
1 40.00
Material Handling Equipment,
various types of trolleys, Pallet
Trucks, Cases, Bins etc.
1 30.00
Electrical Installations H.T /L.T
cabling, Panels, Transformer, D.P
structure, Busbars, ACB, COS,
Electrical Fittings & fixtures &
lighting
1 100.00 1
Misc Equipment like Hand Power
Tools, Spanners, small m/c tools,
carbide tools, files, drill sets etc.
1 50.00
Total
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20. : Training Centre:
Short & Medium Term
TRAINING -related to HR /
skilled Man power/ Technical/
Product / Process / specialised
sector/ innovation /
entrepreneurship / Quality /
Marketing / Sales/ Lean
Manufacturing/ Energy
Efficiency / Standardization
etc.
List of Equipment for Training Centre
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S No. Equipment
Unit
s
Per unit
(Rs Lakh)
T
(Rs
1 10' long & 12" swing Engine /Trainer Lathe
& Automatic Horizontal Lathe Machines,
with 3 jaws/4jaws chucks, earners,
mandrels, collets, gears train assembly & all
other accessories & various attachments.
2 20.00
2 6 long & 8" swing Engine /Trainer Lathe &
Automatic Horizontal Lathe Machines, with 3
jaws/4jaws chucks, carriers, mandrels,
coIlets, gcars train assembly & all other
accessories & various attachments.
2 10.00
3 39"* 11 ^Universal Horizontal Milling
Machine with indexing head, various milling
cutters & all standard accessories as well as
various types of attachments like vertical
milling, slotting, circular milling, rack milling
etc.
2 35.00
4 CNC Programming Station with P1I
Server/Software& complete with all
accessories
3 5.00
5 Standard Conventional Machines 6 4.00
6 Standard Workshop Machines and
Equipment like Radial Drill, Work Benches &
vices Shaping machine. Power Hacksaw etc.
2 20.00
7 Various Measuring Instruments, like Vernier,
Micrometer, Slip Gauges, Profile Projector
2 20.00
8 Air Conditioning Equipment 5 0.60
9 10 H P. Air Compressor, Air Receiving Tank,
Air Filter, valves & connected Piping.
1 20.00
10 Material Handling Equipment, various types
of trolleys. Pallet Trucks, Cases, Bins.
1 10.00
11 Misc Equipment like Hand Power Tools,
Spanners, small m/c tools, carbide tools,
files, drill sets etc.
1 10.00
Total
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21. : Design Centre:
Design Centre: 3D modelling, design and
drafting, legacy data conversion, metal
casting stimulations, mould flow analysis,
reverse engineering etc.
S No. Equipment Units
Per unit
(RsLakh)
Total
(RsLakh
1 CAD programming Machine with all
std. accessories & attachments
2 3.00 6.
2 Pro/ENGINEER Wildfire-Ill Master
CAM V9 CAM program, VERICUT
2 30.00 60.
3 Deniord CNC Training Software 2 5.00 10.
4 Desktops with Monitors, Printer /
Scanner / Copiers and accessories
10 2.00 20.
5 3D Printer and Peripherals 1 150.00 150.
6 Air Conditioning Equipment 6 0.70 4.
Total 250.
List of Equipment for Design Centre
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22. : Testing and Calibration Laboratory:
Calibration, Testing and Certification of measuring
Instruments. Testing the physical, chemical properties of
materials and its certificate.
S No. Equipment Units
Per unit
(RsLakh)
Total
(RsLakh)
1 CNC CMM 600*450x600 Size with
all standard accessories.
1 90.00 90.00
2 Mechanical Instruments like Dial
Gauges, Callipers, Micro Meters, Slip
gauges, Profile projectors, Mech
Comparators, Electrical Comparator,
Optical Flats, Limit Gauges, Linear
measuring instruments, Gauging
Systems.
2 35.00 70.00
3 Air Conditioning Equipment 4 0.70 2.80
4 10 H.P. Air Compressor, Air
Receiving Tank, Air Filter, valves &
connected Piping.
1 40.00 40.00
Total 202.80
List of Equipment for Testing Laboratory
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23. : Heat Treatment Unit:
It is an integrated part of product development
facility, component manufacturing facility, Die,
mould, press tool and jig fixture manufacturing.
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24. Focus area of proposed CEFC
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Production
 Prototype product /
component
manufacturing
 Design of critical
components and
machine
 Process improvement
techniques with better
design and tooling
 Use of Automation for
Improving process
efficiency and product
quality
 Production of Mould,
Dies and Press Tool
 Production of Jigs &
Fixtures
 Tooling Jobs
 Machine Components
Training
 Enhance Employability
by providing training
 Proto type
Development Centre
Courses
 CNC Manufacturing
 Maintenance
 Advance Welding
 3D Printer
 Related to HR, skilled
manpower, Technical,
product, process,
specialised sector,
innovation,
entrepreneurship,
quality, marketing,
sales, Lean
manufacturing, energy
efficiency,
standardization etc.
Consulting
 Design Support
 Productivity
Improvement
 Product and Process
improvement support
 Lean manufacturing
and energy efficiency
Testing
 Calibration
 Testing and
Certification of
Instruments
 testing of physical and
chemical properties of
materials
24

25. Utilisation of CEFC activities as per actual survey
(%)
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26. Total 72 Activities in
16 Titles are
proposed at CEFC
at initial and
long-term work
as per survey
Sr. No. Item / Product
Design of
critical
component
and machine
Prototype
product
Component
manufacturi
ng
Design of
Dies,
Moulds and
Press tools
Design &
Manufactu
ring
of Jigs and
Fixtures
Process
improvement
techniques with
better design
and tooling
Use of
Automation
for Improving
process
efficiency
and product
quality
Training
Exploring
New
Technology
and
Applications
1
Stenter Machine
blower fan
a a a a a a
2
Servo Motor of
Embroidery Machine
a a a a
3
Improvement of
speed of existing Loom
Machine
a a a a a a a
4
Flat bed Printing
machine process
improvement
a a a a a a
5
Printing Machine
Colour Injection System
a a a a a a a
6
Recirculation of
Waste Water of Processing
House
a a a a a a
7
Retrofitting device
in existing Machine to
improve product, process
a a a a a a a
8
Improvement in
Thermal insulation system
in processing house
a a a a
9 Solar Charkha a a a a a
10
Equipment for
Technical textiles
a a a a
11
Training for Quality
and productivity
improvement
a
12
Training Related
to HR work
a
13 Consultancy Work a a a a a
14
Press tool, Die,
Mould Manufacturing
a a a
15
Jigs and Fixture
Manufacturing for
improvement of
Productivity
a a a
16
Spare parts
Development of Embroidery
machine
a a a a
Total Avitivities 12 11 4 5 9 5 16 10
72
Proposed Initial and long term work at CEFC as per Survey
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27. Estimated Manpower
Top Management
Department
Designation Training
Centre
Design
Centre
Product
Development
Centre
Testing Lab Admin Total
Plant Head 1 1
Team Leaders 1 1 2
Manager 1 1 2 1 1 6
Management and Supporting Staff
Engineers/Supervisors 1 1 2 1 1 6
Operators 4 4 8 2 2 20
Associates/Trainees 1 2 8 2 2 15
Add: Benefits
TOTAL 7 9 21 6 7
50
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28. Scenario with/without establishment of CEFC
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29. AUGUST 2016
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