Detailed Resume

1. M.ARUN KUMAR
Current Address: Plot no 65 & 66, Door No:402, PPR Castle, SSR Nagar, Almasguda,
Hyderabad- 500058, Telangana, India
Permanent Address: 303/47D, Vasanthapuram, Chinna thirupathi (po),
Salem-636008, Tamilnadu, India
Phone: +91-9030105439 Email: mejoramigos@live.com
CAREER OBJECTIVE:
To excel in all the tasks provided by the organization, using all my creativity and talent,
thus contributing to the growth of the organization.
Professional Summary:
Presently working with Tata-Sikorsky Aerospace Limited as Senior Executive –
Manufacturing engineering from October 2012- till now
Previously worked with Taneja Aerospace & Aviation Ltd, HOSUR as
Executive– Planning from December2010 - October 2012.
Company Profile:
TATA-SIKORSKY AEROSPACE LIMITED from October 2012 – Till now
 A joint venture between Tata Advanced Systems Ltd. India and Sikorsky Aircraft
Company USA based in Hyderabad, India
 Business with Sikorsky S-92, Lockheed Martin, Ruag, Pilatus, Airbus, Boeing,
Cobham, Rolls Royce
TANEJA AEROSPACE & AVAITION LIMITED from December 2010 – October 2012
 Established in 1994 and the first private sector company in the country in aviation
field.
 Business with VSSC,HAL,RAFAEL,DRDO,ADA,AIRWORKS
Educational Qualification:
 B.E. Mechanical Engineering, Sona College of Technology,
Anna University (2010) – 73%
 HSLC, State Board, Bharathi Vidyalaya higher secondary school, Salem (2006) – 71%
 X Std , Matriculation , Yuva Bharathi Matriculation School (2004) - 73%
Technical Skills:
 Software packages known : AUTOCAD,CATIA,SOLIDWORKS, NX 10,CATIA V5,
MS-OFFICE, SAP,ERP (IN HOUSE DEVELOPED)

2. Projects Handled:
 Sikorsky - S-92 Cabin( 4000 unique parts)
 Rolls Royce – Trent XWB Engines (300 Assemblies)
 Rolls Royce - worked for MCA stage-1 & 2 for Trent 7000 Engine
 Boeing AH-64
 PFW- Airbus (Preproduction Engineering work)
 HAL- Aircraft Divisions (Pilotless Target Aircraft- Rear Fuselage,
IJT Horizontal Stabilizer Assembly, HAWK)
 HAL- Aerospace Divisions (PSLV,GSLV-MK2,MK3)
 HAL-Helicopter Divisions(ALH, RWRDC)
 Vikram Sarabhai Space Center
Work Profile & Responsibilities:
Manufacturing Engineering:
 Preparation of part family matrix based on BOM.
 Costing & Estimation for New Projects
 Analyzing production drawings & creation of Process sheets for detail sheet metal
parts,Tube parts, Machining Parts, Assembly, Raw material estimation, stage wise
Operation sketches.
 Control ME documents in SAP
 Preparation of Process flow chart, Tooling Requirement, Work Instruction.
 Flat pattern approval, Tool design approval.
 Process prove out & work for first time right
 Solving practical production issues & quality clarifications by communicating
with customer
 Working with cross functional team for FAI, PFMEA,PPAP,APQP
 Do root cause analysis of all none conforming parts
 Active participating for Value Stream mapping of Pre-production & Production
activity.
 Do Audit Related work for AS9100, Customer Audits, Saksham (Tata operating
systems), New Program Audits
 Active member of TOP wave (Total operating performance) on Sheet metal value
stream
 Knowledge on 5s, Toyota lean Management, Capacity Analysis, Six Sigma,
Kaizen, Kanban
 Active Participant for ‘3P’ events conducted for various facility changes of Shop
floor
 Single Point contact for Detailed Part manufacturing up to FAI clearance
 Actively Participating in Tool Design & Inspection methodologies.

3. Configuration Management:
 Review of Engineering Data
 Create & Update MBOM
 Maintaining configuration change analysis board
 Raising & Solving technical queries with customer approval process
 Tracking entire lifetime of the Project
 Monitor supplier companies to maintain configuration related activities
Process Knowledge:
 5- Axis Routing Machine
 3 -Axis Routing machine
 Nibbling Machine
 Rubber Press Machine
 Press Brake Machine
 Hydraulic Press Machine
 Rolling Machine
 3-Axis VMC Milling Machine
 Conventional Milling Machines
 Hot Forming
 Laser Cutting(Limited)
 Water jet Cutting
 5 Axis machining
 Turn Mill Machining
 Tube Bending
 Chemical Milling
 Orbital Welding
 Brazing
 Composites(Limited)
Process Improvements:
 Reduced 80% Setting Time in Sheet metal Routing Operation using Vacuum Concept.
This activity is in pipeline
 Proved 80 chemical Milled parts with Process Improvement methods. It brings thrice to
once of consumables procurement in special Process Area
 Saved 50 Hrs of Machining hours per Ship set by using Clubbing multi Milling Fixtures
in to Single Fixture.
 Reduced 70% of Deburr hours using Automated Deburr special purpose machine. This
Activity is under pipeline
 Introduced High concentration quenching for solutionising Operation. This Reduced
check & Hand straightening operation by 60% & Removed Oil canning issues
completely.
 Stabilized Cutting layout solutions to Tube shop for Raw Material Procurement.

4.  Successfully Cleared 2150 FAI for Sikorsky S-92 Cabin Detail parts with two important
Titanium Modification
 Developed New process for Titanium cold & Hot forming operation using Brake Press &
Hydraulic Press.
Education Projects Details :
 Project on “DESIGN & SIMULATION OF MONORAIL ARRANGEMENTS” in
MEGAWIN SWITCH GEARS PVT LTD.,
 Project on “DESIGN & FABRICATION OF STRESS RELIEVING FURNACE ROLL
HANDLING STAND” in SAIL(Steel Authority of India Limited-Salem Steel Plant)
Personal Profile:
Date of Birth : 25th
March 1989
Father’s Name : Mr. P.K.Manickam
Father’s Occupation : Rtd.Inspector (CISF)
Mother’s Name : Mrs. E.vasanthamani
Mother’s Occupation : Rtd.Head mistress of govt Hr.Sec.school
Languages Known : English, Tamil
Hobbies : Playing cricket, singing
Personal skills : Leadership quality
Linkedin: https://in.linkedin.com/in/arun-kumar-m-720498101
Place:
Date: [M.ARUN KUMAR]