Ukay Metal Industries.Pvt.Ltd.,Nashik,INDIA manufactures Liquid Molding Resin parts(LMR), NVH products ( floor carpets, floor mats, noise insulations, firewalls, bonnet insulation, dash mat etc), Plastic molded parts, Interior parts, door trims, Head Liners, PU Foam Seat cushions, Head rest assembly, Sun Visors, Integral Skin PU foam moulded parts , Automobile Soft Trims such as seat covers and precision machined parts for passenger cars, SUV, MPV, Light duty trucks, Medium duty trucks and Heavy duty trucks -Trucks , Tractors, construction and off road vehicles.. We are an ISO/TS 16949-2002, ISO 14001 and OHSAS 18001 certified company.

1. Ukay Metal Ind.Pvt.Ltd.
Excel with Passion

2. Plastic Molded
parts & Assy.
NVH parts PU Foam Seats&
Head Rest
GROUP
STRUCTURE
UKAY METAL INDUSTRIES PVT.LTD.
MANAGEMENT
STRUCTURE
Mr. Rajendra Katore
MD
PRODUCT
CAPABLITY
Capability
Turnover
Ukay Metal Ind.Pvt.Ltd
OEM Supplier Rs. 1260 Million
 Technical center provides support for Design validation,, Testing, Tooling and Prototype
Precision
CNC
Machined
Parts
Integral Skin
PU foam molded parts
Excel with passion
TS16949,
ISO 14001,
OHSAS 18001
CRISIL A+ Rating
LMR-RIM
Parts
Head Liner

3. Ukay Metal Ind.Pvt.Ltd.
 Vision:
To be a global customer oriented mega organization,
driven by proactive people, unconventional innovation,
modern technology and simplified system.
 Mission
Total Customer Satisfaction through Continual
Improvement in its Products, Processes and Systems
through Optimization in Cost.
Excel with passion

4. CORE VALUES
PASSION
EXCELLENCE
SELF - DISCIPLINE
SPEED
HUMILTY
ACCOUNTABLITY
CORE
VALUES

5. Ukay Metal Ind.Pvt.Ltd
 6 Plants at MIDC, Ambad, Nashik
 1 Plant at Gondhe, Nashik for Soft Luggage
 1 Plant at Haridwar
 1 plant at Ranjangaon,Pune
 1 Ware House at Chakan
 Corp.& registered office at MIDC , Ambad,
Nashik
Excel with passion

6. Ukay Metal Ind.Pvt.Ltd
8
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2
1
2015 : Kaizen Winner State Level –CII
2014 : MSES B within a Six Month – M&M
2014 : Platinum Award - Godrej
2014 : Kaizen Appreciation Award – State Level CII
2013 : First prize in NPD - Godrej
2013 : Kaizen Winner State Level –CII
2013 : ISO14001/OHSAS18001 Certification – bsi.
2012 : Kaizen 2nd Runner-up - M&M
2012 : ISO/TS 16949 : 2009 Certification – bsi.
2012 : Fast Product Development Award - LEAR
2010 : Excellence Award - LEAR
2009 : ISO14001/OHSAS18001 Certification – bsi.
2009 : Best Product Unit Award - M&M
2009 : Best VAVE Award - M&M
2008 : Best VAVE Award - M&M
2004 : ISO/TS 16949 : 2002 Certification – bsi.
2000 : ISO9001 :2000
1999 : NIMA Award
1999 : Bhartiya Udyog Ratna Award
1997 : Established
1997 2000 2004 2008 2012 2015 2016 2017
TQM
Milestones
Excel with passion

7. Sales Performance
# projected
Excel with passion
Rs. Million

8. Ukay Metal Ind.Pvt.Ltd.
ISO/TS 16949:2009 , ISO 14001 & OHSAS 18001 Certificates
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9. Ukay Metal Ind. Pvt.Ltd.-Business Partners
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10. Ukay -Manufacturing Facilities
 Injection Moulding
 1850 T -1machine
 1450 T -1machine
 660 T -1machine
 450 T - 1 machine
 200 T - 2 machine
 150 T - 2 machine
 125 T - 3 machine
 80 T – 4 machine
 50 T – 2 machine
Excel with passion

11. Injection Moulding Shop
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12. Ukay Metal Ind.Pvt.Ltd.
Injection Molded Products Assy.
Excel with passion

13. Ukay Metal Ind.Pvt.Ltd.
Injection Molded Products
Excel with passion

14. Ukay Metal Ind.Pvt.Ltd
Reaction Injection Moulding- shop
Excel with passion

15. Ukay -Manufacturing Facilities
 Reaction Injection Moulding
 Low pressure process with low
viscosity liquids
 Tooling Options
 Cavity pressure of 15 to 30 psi
 Class A or Aesthetic parts( Nickel
shell or machined Aluminum)
 Industrial parts( Cast Aluminum )
 Prototype(Composite molds)
 Molded-In Inserts are an
option with liquid moulding
 Ribs & bosses can be
moulded in for stiffness and
attachments
Excel with passion

16. Ukay Metal Ind.Pvt.Ltd
Liquid Molding Resin
Reaction Injection Moulding
-DCPD Creates Design freedom option
Excel with passion

17. Ukay Metal Ind.Pvt.Ltd
Excel with passion
Liquid Molding Resin
Reaction Injection Moulding
-DCPD Creates Design freedom option

18. Head Liner
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Maxm. Size 2 m*3.0 m
Foam Slicing Line
Meyer Compression Forming
Lamination Line

19. Ukay Metal Ind.Pvt.Ltd
Head Liner
Excel with passion

20. Head Liner

21. Head Liner

22. Compression Forming
Excel with passion

23. Robotic Water Jet forTrimming
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24. FLOOR CARPET, BONNET INSULATION ,PARCEL TRAY & UNDER TUNNEL ETC;
Ukay Metal Ind.Pvt.Ltd
Excel with passion

25. Ukay Metal Ind.Pvt.Ltd.
NVH Parts
Excel with passion

26. Thermo Forming
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3 machines, can process part of 1200,1500 and 2200 mm

27. Ukay Metal Ind.Pvt.Ltd
Vacuum Forming Products
Excel with passion

28. PU Foam Seats Cushions
 3 nos. High Pressure Foaming
Machines
 39 mould carrier continuous running
oval conveyor line.
 Automated clamps and mould
closing and opening system.
 Mould heating station on mould
carriers
 8 nos. Integral Skin Foaming
Machines
 Semi Rigid PU Foaming Line
 Vaccum Crushing equipment
 Roller crushing equipments
 Material Bulk Storage Racks
Excel with passion

29. Ukay Metal Ind.Pvt.Ltd.
PU Foam Seats Cushions,
Excel with passion

30. Ukay Metal Ind.Pvt.Ltd
Head Rest
Excel with passion

31. Integral Skin PU Foam Moulding
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32. Ukay Metal Ind.Pvt.Ltd.
Integral Skin PU Foam Products
Excel with passion

33. NVH Foam
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34. NVH Parts
 High Pressure PU Moulding machine from Italy
 Acoustic/ Viscos- elastic type foam with 130 kg/M^3 Density
 Used for Engine cover, Noise insulation;
Ukay Metal Ind.Pvt.Ltd
Excel with passion

35. Paint Booths
Wet Paint Booths-2 nos Dry Paint Booth-2 nos.
Excel with passion

36. Ukay Metal Ind.Pvt.Ltd.
Composites Products
Excel with passion

37. Seat CoverTrims
 Digitizer Equipment
 CNC cloth spreading Machine
 CNC cloth cutting Machine
 High Speed Industrial Sewing
Machine
 High Frequency PVC welding
 Jigs For Stitching & Inspection
CNC spreading Industrial Sewing
Machine-150 nos.
CNC Cloth Cutting
Excel with passion

38. Tool Room & Machining Shop
 DMG Mori SeikiTurn mill
Centre
 ACE Make CNC Lathe
 Makino VMC Machine (4 Axis)
 TAL Make VMC
 Jyoti Machine
 CNC Router
 Ultra 3D Printer (Prototype
Machine)
 Conventional Milling
Machines
 Conventional Lathes
 Radial drilling machines
Excel with passion

39. Tool Room
DMG Machine
Jyoti VMC Machine
LT-20 CNC Lathe
Water Jet Machine
Makino Machine
EDM
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40. Tool Room
Excel with passion

41. Ukay Metal Ind.Pvt.Ltd.
Precision CNC Machined parts
Excel with passion

42. Assembly Work Station- Sunvisor Line
Assembly Work Station- Bolero Line
WSS AT SHOPFLOOR
Excel with passion

43. Operator Meeting Plant Indicators for DWM
 Operator Meeting and DWM implementation resulting the PPM reduction
from 724 to BELOW 100 PPM in last 2 years.
Daily Work Management
Excel with passion
Ukay Metal Ind.Pvt.Ltd.
Excel with passion

44. Operational Efficiency Monitoring
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45. Firewall Work Station
PDI Inspection Defect Sample Display
Master Sample
QUALITY MANAGEMENT
Excel with passion

46. Metrology & Quality
 Auto Melt flow Indexer
 Shore A &Shore OO Hardness Tester for
Integral skin foam & rubber parts
 Portable Hardness Tester
 UTM Machine for checking Foam
Indentation, Hardness & Tensile Test
 Spectro Photometer for shade matching by
dE
 DFT Meter for paint thickness µ
 Gloss Meter for gloss checking 20° & 60°
 Horizontal Flammability Tester
 Salt Spray Cabinet
 Digital Stormer Viscometer
 Anemometer Air Velocity
 Digital Thickness Meter
 Lux Meter
 IZOD impact
 HDT Heat deflection Temp.(for plastic parts)
Excel with passion

47. Metrology & Quality
 CMM Machine- Cimtrix AEH
Germany
 Video Measuring Machine-
AEH Germany
 Surface Roughness Tester-
Carl Zeiss
 Height Gauge-Mitutoyo
 3D Bases Arm Type CMM
AEH Germany
Excel with passion

48. Design & Development
 All the members in Design are engineers.
 Senior members having experience more than 25 years in
Molding and PU Foam industry
 Custom designed design software available for design
calculations
 3D CAD Stations supported by Software:
 UG NX3
 Magic's 9.45
 Auto CAD
 Art CAM /Dell CAM for CNC Programming
Excel with passion

49. APQP Review Meeting Project Progress Tracking
Timely Review of the projects are resulting to In-time development & First
time right Quality products. One of the example is W105.
PROJECT MANAGMENT
Excel with passion

50. Logistic Management
Storage Despatch
Excel with passion

51. Supplier Meet Supplier Audits – M/s.Jindal
 STA team works upon supplier up-gradation for Improving PPAP ,
Reducing PPM level etc.
 55 out of 107 Suppliers have undergone through trainings and our STA
team is monitoring the effectiveness at supplier end through audits.
SUPPLIER UP-GRADATION
Excel with passion

52. MSES B
SBCBKaizen Appreciation Award – State Level CII
ACHIEVEMENTS
Excel with passion

53. Customers Appreciation
Excel with passion

54. Training & Development
 Behavioral training for Managers and executives
 Goal Setting for Managers & Executives.
 Competency mapping
 Reforms in Operational area through TQM techniques
 Career and succession Planning for Staff
 Empowerment initiative for employees
 Talent Development and Retention initiatives
Excel with passion
TRAININGFORSTAFF
TrainingNeed
Identification
TrainingPlan
Training
(Execution)
PostTest
Evaluation
Effectiveness
Monitoring
GapAnalysis(Skill
PersonalCard)
Input
CompetencyMatrix
Pre-Test
(IfApplicable)
IfGapObserved

55. Class Room Training
Gurukul Work station
Practical- Assembly station
 Till Date 381 Operators have Completed Gurukul Training.
Gurukul
Excel with passion

56. CSR Activity & Employee Motivation
 Participate in customer CSR activities (blood donation, Nanhi
Kali, Providing Helps to Adharashrams, AIDS awareness)
 Kaizen Awards
 Awards for Best Kaizen from all Plant , Best Kaizen from Individual
plants , Highest Kaizen Plant & Certificates to all participants.
Excel with passion

57. ENVIRONMENT
 Tree Plantations are organized jointly Management and
employees.
 ETP at place to reuse the coolant water and Paint shop waste
water for gardening
 Rain Water Harvesting in all our new plants.
 Sewerage Treatment plant.
Excel with passion

58. Tree Plantation-Goti 11.07.2015
Excel with passion

59. Health & Safety
 Regular and periodical check-ups for employees
 First Aid provided at work Places with proper visibility
 Ventilators installed at all plants
 Fire Hydrant and Fire extinguishers System at designated
places.
Excel with passion

60. Ukay Metal Ind.Pvt.Ltd
 Contact:
Ashok Chandak
Executive Director- Business Development
Ukay Metal Industries Pvt. Ltd.
F-139, MIDC Ambad,
Nasik -422012, Maharashtra, INDIA
Tele fax : +91 253-6695508
Phone: +91 253 6629460
Mobile:+91 9819920011
Email: chandak.ashok@ukayindutries.net
www.ukayindustries.co.in
Excel with passion