1. Balaji Purushothaman DOB 27-Feb-1991 E-mail balajipsgmech@yahoo.co.in Mobile +91 9952447150
https://in.linkedin.com/in/balajipurushothaman Address #42, Mahalakshmi nagar, M.K Palayam, Coimbatore-641015.
SUMMARY
Experienced design professional who works well with minimum supervision. Good in making design concepts in CAD
with simple and easy manufacturing. Known for taking initiative and skilled at meeting challenges and deadlines. Nearly
three years of enriching experience in the automation/machine building sector, working with concept, design &
development, analysis and drafting.
EDUCATION
Bachelors Mechanical Engineering Sri Ramakrishna Engineering College, TN, India GPA 7.2 Jul 2010 to April 2013
Diploma Mechanical Engineering (sw) PSG Polytechnic College, TN, India 82% Jul 2006 to April 2010
COMPUTER SKILLS
Microsoft Office Suite (Outlook, Word, Excel, PowerPoint) and ERP tools (TCS ION, SAP)
CAD Software’s: AutoCAD, Solidworks, Creo Elements/Pro Engineer, and Ansys.
WORK EXPERIENCE
1. Accuratus Automation Private Limited Automation Division, India Aug 2015 to till date
Position: Design Engineer, Die Bonding & Lens Bonding Machines – Responsibilities and accomplishments
• Designed & developed high Precision customized machines for bonding Lens, Die’s & other parts of SMT board’s
with high accuracy systems equipped with machine vision system.
• Interacting with customer for enquiries, analysis of processes & concept development and the approval of the
same.
• Proficient in project coordination and Leading the team as per the project plan.
Pick & Place Module (Solidworks, AutoCAD)
• Developed the pick & place module with bowl feeder to isolate, orient and pack the components such as sim
pivot & sim ejector in the embossed tape and reel module to facilitate easy pick & place for feeding systems.
Manual Lens & Die Attached (MLA / MDA) (Solidworks, AutoCAD)
• Concept, design & developed the 3 axis high precision bonding machine with the placement accuracy of ±3µm
and the ability to handle three different products in the same machine with the simple change over.
• Achieved the bonding accuracy with high end machine vision system with our own build software.
Onsite Design
• Worked in “Accuratus Pte Ltd, Singapore” (Our Parent Company) “in the final stages of design and testing.
PVC Pipe Bending Line Automation (Solidworks, AutoCAD)
• Concept, design & developed the fully automatic PVC pipe bending line automation for ¾” & ½” commercial PVC
pipes with the new technology using the air as a medium to maintain the cavity while bending.
• Achieved with the high rate of production compared to the machines in current market with less rejection rate.
Other projects
• Automation for crack detection in point holder assembly.
• 15m’s X,Z Gantry for CNC machine tending application
• Automatic configuration feeder for soap extrusion line
• Ultrasonic stencil cleaning line for SMT boards
• Magazine loading/unloading for SMT machines
• Plastic bottle deflashing & Screen printing machine.
2. Quattro Engineering India Limited Automation Project Division, India Jul 2013 to Aug 2015
Position: Asst. Design Engineer, Automation department – Responsibilities and accomplishments
• Designed & developed Special Purpose Machines (SPM) right from the concept and generated 2D manufacturing
drawings with necessary GD&T.
• Selected standard machine elements like LM guide ways, LM ball screws & nut, bearings and standard parts like
motor, gearbox, pneumatic cylinder, hydro-pneumatic/servo-pneumatic press, grippers, sensors & LVDT Etc.,
• Prepared document for manufacturing & assembly and raise the purchase request in SAP.
2. Multi-Spindle Drilling and Milling SPM (Solidworks, AutoCAD)
• Reduced the cycle time by 20% with the high precision LM guide-ways with servo drive and 40% of the operator
setting time by automatic clamping hydraulic fixture.
Facing & Centering SPM (Solidworks, AutoCAD)
• Reduced major human fatigue with the help of concentric clamping grippers and hence reduces the cycle time
up to 25%. Accommodation of various shaft sizes without major change in machine parts hence change over is
easy.
Seat Belt Assembly Line Automation (Solidworks, AutoCAD)
• Reduced material cost up to 10% in pressing station by optimized analysis in solid works.
• Combined two stations and made crimping and pressing in one station made reduction in design cost up to
26%.
• Simple mechanism instead of bowl feeder for orientation and isolation of balls easy in assembly as well as cost
effective.
SKILLS (JOB-ORIENTED)
• Underwent “Three day National Workshop on GD&T” organized by PSG College of Technology, TN, India.
• Completed “Module 1 Design Thinking Process” conducted by DJ Academy of Design.
• Underwent certification programme, “Welding Technology for Fresh Engineers” by IWS.
ACADEMIC PROJECTS
Analysis of Delamination of Glass fiber reinforced Plastics in drilling process
• Designed controlled experiments and optimized the input parameters of a process based on the desired output
parameters for Delamination and surface finish in drilling process of a GFRP Composites.
Prediction of thrust force and torque in drilling analysis of Inconel 718 alloy using taguchi’s experimentation and FEA
simulation (Pro-Engineer & Deform 3D)
• Identifying the parameters like speed, feed rate, tool material & geometry, at which machining (drilling) an
Inconel 718 plate will yield smooth and circular holes. A full factorial design using taguchi’s experimentation
technique is done and thus proven with the virtual simulation in FEA software (Deform 3D).
BAJA SAE2013 (Pro-Engineer & Ansys) secured 35th
position in India
The BAJA SAE is a national event for the undergraduate engineering students, organized globally by the Society of
Automotive Engineers.
• Designed inboard braking system for all terrain vehicles which increased the performance of the vehicle by
reducing 35% of un-sprung mass.
• Designed drive train for ATV, gear box coupled with CVT to obtain desired gear ratio, ride comfort & easy
shifting. Achieved 4th
position in acceleration event.
PERSONNEL DETAILS
• Marital Status : Single
• Nationality : Indian
• Passport Number : H6487050
• Languages known : English (R, W, S), Tamil (R, W, S), Telugu(S)
DECLARATION:
I, hereby declare that the statements furnished above are true, correct and complete to the best of my
knowledge and belief.
PLACE: COIMBATORE, TN Yours Faithfully,
DATE: (Balaji. P)