Mod 02 - assembly line automation
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Assembly line automation basics
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Mod 02 - assembly line automation
- 1. AUTOMATED ASSEMBLY SYSTEMS Ameya p. Nijasure napradeep@mes.ac.in
- 2. Automated Assembly systemsMODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■Definition – It refers to mechanized and automated devices that performers various assembly tasks in an assembly line or cell ■Automated assembly systems should be implemented when – High product demand – Stable Product design – A limited number of components in the assembly (Maximum around dozen) – The product is designed for automated assembly. • Automated Assembly systems • Fundamentals of automated assembly systems • System configuration • In line type • Dial type • Carousal type • Single station type • Parts delivery at Workstations • Hoppers & Conveyors • Parts feeders • Selector or orientor • Feed track • Escapement & Placement • Vibratory bowl feeders (Example)
- 3. Fundamentals of automated assembly systems MODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■Automated assembly systems combine multiple components in to single entity. ■It can be final product or subassembly. ■Following are typical subsystems in assembly automation ■One or more workstations at which assembly steps are accomplished ■Part feeding devices that delivers individual components to workstations ■A work handing system for assembled system • Automated Assembly systems • Fundamentals of automated assembly systems • System configuration • In line type • Dial type • Carousal type • Single station type • Parts delivery at Workstations • Hoppers & Conveyors • Parts feeders • Selector or orientor • Feed track • Escapement & Placement • Vibratory bowl feeders (Example)
- 4. System ConfigurationMODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■In line type ■Dial type ■Carousal type ■Single station type • Automated Assembly systems • Fundamentals of automated assembly systems • System configuration • In line type • Dial type • Carousal type • Single station type • Parts delivery at Workstations • Hoppers & Conveyors • Parts feeders • Selector or orientor • Feed track • Escapement & Placement • Vibratory bowl feeders (Example)
- 5. Parts delivery at WorkstationsMODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■Hoppers & Conveyors ■Part feeders • Automated Assembly systems • Fundamentals of automated assembly systems • System configuration • In line type • Dial type • Carousal type • Single station type • Parts delivery at Workstations • Hoppers & Conveyors • Parts feeders • Selector or orientor • Feed track • Escapement & Placement • Vibratory bowl feeders (Example)
- 6. MODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■Selector or/and Orientor ■Selector is a device that acts as a filter, permitting only parts in the correct orientation to pass through. ■Orientor is a device that allows properly oriented parts to pass through, and reorients parts that are not oriented properly • Automated Assembly systems • Fundamentals of automated assembly systems • System configuration • In line type • Dial type • Carousal type • Single station type • Parts delivery at Workstations • Hoppers & Conveyors • Parts feeders • Selector or orientor • Feed track • Escapement & Placement • Vibratory bowl feeders (Example) Parts delivery at Workstations
- 7. MODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■Feed track ■Moves components from hoppers & part feeders to the location of assembly work head, maintaining proper orientation of the parts during transfer ■Power type Vs Gravity type • Automated Assembly systems • Fundamentals of automated assembly systems • System configuration • In line type • Dial type • Carousal type • Single station type • Parts delivery at Workstations • Hoppers & Conveyors • Parts feeders • Selector or orientor • Feed track • Escapement & Placement • Vibratory bowl feeders (Example) Parts delivery at Workstations
- 8. Parts delivery at WorkstationsMODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■Escapement ■Removes components from feed track at time interval that are consistent with the cycle time of assembly head ■Placement ■Physically places components in the correct location at the workstation for an assembly operation. • Automated Assembly systems • Fundamentals of automated assembly systems • System configuration • In line type • Dial type • Carousal type • Single station type • Parts delivery at Workstations • Hoppers & Conveyors • Parts feeders • Selector or orientor • Feed track • Escapement & Placement • Vibratory bowl feeders (Example)
- 9. ThankYou….!!! Ameya P. Nijasure 7093062719 napradee@mes.ac.in 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel