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RAN BIJAY
: 91-7033204897/91-8877726129
: pranbijay05@rediffmail.com , sswl.ranbijay@yahoo.com
: ran-bijay-774a0284 , FB: https:/www.facebook.com/ranbijay.pandey.3,
my.recruit.net/RANBIJAY71
INTERVIEW AUDIO https://www.4jobz.in/i/ranbijay001
Maintenance Manager
~ Erection & Commissioning ~ Operations & Maintenance ~ Spare Management ~
P R O F I L E S U M M A R Y
• A dynamic professional offering nearly 20 years of experience in:
Erection & Commissioning Operations & Maintenance Spare Management
Hydraulic & Pneumatic Systems Kaizens Cross-functional Coordination
Material Management Costing & Estimation Team Management
• Skilled in project management activities encompassing project planning, scheduling, project costing, finalization of
schedules and progress monitoring for erection & commissioning activities in the plant for heavy machinery
• Competent in Overhauling of Machines, Troubleshooting for breakdown Machines, Hydraulic System / Pneumatic System /
Lubrication System / Water management and Assisting Management for keeping the departmental Cost within Budget
• Potential in proactively identifying & resolving problems, ramping up project activities with on time deliverables and
maximizing productivity
• Skilful in managing project activities, streamlining processes / procedures to facilitate smooth maintenance process,
enhance productivity and cost reduction
• Proficient in planning & implementing the preventive, predictive & breakdown maintenance schedules for improving
overall reliability and safety of plant equipment & machinery
• Assessing requirement of spares; indenting material; interfacing with Purchase Department for on time procurement
of technically approved indented material.
• Ensuring maintenance of optimum inventory levels to achieve adequate stock of spare parts
• Expertise in devising significant solutions for implementation of 5-S, Kaizen, Poka Yoke operations for making
effective utilisation of man, machine, method & materials based on production programmes
• An effective communicator with excellent relationship management skills and strong analytical, leadership, decision
making, problem solving & organizational skills
O R G A N I Z A T I O N A L E X P E R I E N C E
Steel Strips Wheel Ltd., Jamshedpur/Jharkhand Since Sep’08
Maintenance Manager
Key Result Areas
• Spearheading Preventive/Predictive/Breakdown maintenance of Special Purpose Machines, Hydraulic Systems,
Mechanical Presses, CNC machines)
• Leading Spare Management/ Inventory Control/ Cost Optimization along with controlling machine Uptime/ MTTR/
MTBF/ HYD. oil consumption
• Performing operation & maintenance of Utility System (Water Management/ Pneumatic System, Gas System, Paint
Shop Process Maintenance, Effluent System)
PRAXAIR India Ltd., Jamshedpur, Jharkhand
Sep’06 – Aug’08
Senior Engineer – Equipment
Spearheaded maintenance of air separation plant equipment (Compressor/Cold Box and so on)
Goyal Mg Cases (P) Ltd., Raipur/,Chattisgarh Apr’04 –
Aug’06
Senior Engineer (Operation & Maintenance)
Performed operation & maintenance of Air Separation Plant (Compressor, Dryer, Cold Box, Cooling Tower, Pumps and so on)
Petron Engg. Construction Ltd., Chennai/Tamilnadu , Kakinada/ AP , Kota/ Rajasthan, Vadodara, Jamnagar,
Bhavnagar/ Gujrat, Panipat/Haryana Feb’97 – Mar’04
Senior Engineer – Construction
Managed erection & commissioning of heavy equipment (Static & Rotary), fabrication, erection & commissioning, hydro-
testing, and NDT of Piping System (MS, CS, LTCS, SS, Alloy material) along with Package System (Reformer, Boiler and so on)
Larsen & Toubro (ECC Group), Bokaro , Jharkhand
May’95 – Jan’97
Engineer – Project
Led erection & commissioning of Rotary Equipment
Highlights:
• Evaluated methods for the Fertilizer Expansion project,(CFCL,Kota , Rajasthan) as well as facilitated improvements in
project work, these included Timely availability of Skilled Resources / Planned Execution / Timely
Commissioning as outcomes.
• Initiated successful development and implementation of Energy Saving mechanism as well as the cost reduction by
installing VFD / Leakage arresting activities related to Fume Extraction, Pneumatic system,Process Fluid
circulation, Hydraulic systems along with design selection & quality control activities.
• Recorded zero unsolved customer/supplier related complaints defects, this was achieved through by making Proactive Pre
Dispatch Inspection measures.
• Successful in reducing maintenance shutdown rate from 12% to 4% as well as saving maintenance costs by 28% through
effective roll-out of Preventive/ Predictive Maintenance and Spare Management.
• Recognized for increasing in-plant capability by 130% through effective maintenance; was appreciated for same
A C A D E M I C D E T A I L S
B.E. (Mechanical) from KDKCE, Nandanvan, Nagpur University in 1994
Certificate Course in Business Management from Oxford Institude, Kolkatta / WB in 1995
HSC from Kendriya Vidyalaya, Bokaro/ Jharkhand, CBSE Board in 1989
SSC from Kendriya Vidyalaya,Bokaro / Jharkhand CBSE Board in 1987
P R O J E C T S A C C O M P L I S H E D
• Tata Consultancy Engineers/B.H.E.L/Jacobs H & G Ltd. /UHDE India Ltd.
• Toyo Engg. Corporation / P. D. I. L. / Snamprogretti/ FEDO/Voist Alpine Industrialagenb
P E R S O N A L D E T A I L S
Date of Birth: 25th
December 1971
Address: Sabita Apartment, 4D, Lokhnath Complex, Station Rd., Jugsalai – 831002, Jamshedpur
Languages Known: English and Hindi

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Maintenance Manager with 20 years experience in erection, commissioning, operations and spare management

  • 1. RAN BIJAY : 91-7033204897/91-8877726129 : pranbijay05@rediffmail.com , sswl.ranbijay@yahoo.com : ran-bijay-774a0284 , FB: https:/www.facebook.com/ranbijay.pandey.3, my.recruit.net/RANBIJAY71 INTERVIEW AUDIO https://www.4jobz.in/i/ranbijay001 Maintenance Manager ~ Erection & Commissioning ~ Operations & Maintenance ~ Spare Management ~ P R O F I L E S U M M A R Y • A dynamic professional offering nearly 20 years of experience in: Erection & Commissioning Operations & Maintenance Spare Management Hydraulic & Pneumatic Systems Kaizens Cross-functional Coordination Material Management Costing & Estimation Team Management • Skilled in project management activities encompassing project planning, scheduling, project costing, finalization of schedules and progress monitoring for erection & commissioning activities in the plant for heavy machinery • Competent in Overhauling of Machines, Troubleshooting for breakdown Machines, Hydraulic System / Pneumatic System / Lubrication System / Water management and Assisting Management for keeping the departmental Cost within Budget • Potential in proactively identifying & resolving problems, ramping up project activities with on time deliverables and maximizing productivity • Skilful in managing project activities, streamlining processes / procedures to facilitate smooth maintenance process, enhance productivity and cost reduction • Proficient in planning & implementing the preventive, predictive & breakdown maintenance schedules for improving overall reliability and safety of plant equipment & machinery • Assessing requirement of spares; indenting material; interfacing with Purchase Department for on time procurement of technically approved indented material. • Ensuring maintenance of optimum inventory levels to achieve adequate stock of spare parts • Expertise in devising significant solutions for implementation of 5-S, Kaizen, Poka Yoke operations for making effective utilisation of man, machine, method & materials based on production programmes • An effective communicator with excellent relationship management skills and strong analytical, leadership, decision making, problem solving & organizational skills O R G A N I Z A T I O N A L E X P E R I E N C E Steel Strips Wheel Ltd., Jamshedpur/Jharkhand Since Sep’08 Maintenance Manager Key Result Areas • Spearheading Preventive/Predictive/Breakdown maintenance of Special Purpose Machines, Hydraulic Systems, Mechanical Presses, CNC machines) • Leading Spare Management/ Inventory Control/ Cost Optimization along with controlling machine Uptime/ MTTR/ MTBF/ HYD. oil consumption • Performing operation & maintenance of Utility System (Water Management/ Pneumatic System, Gas System, Paint Shop Process Maintenance, Effluent System) PRAXAIR India Ltd., Jamshedpur, Jharkhand Sep’06 – Aug’08 Senior Engineer – Equipment
  • 2. Spearheaded maintenance of air separation plant equipment (Compressor/Cold Box and so on) Goyal Mg Cases (P) Ltd., Raipur/,Chattisgarh Apr’04 – Aug’06 Senior Engineer (Operation & Maintenance) Performed operation & maintenance of Air Separation Plant (Compressor, Dryer, Cold Box, Cooling Tower, Pumps and so on) Petron Engg. Construction Ltd., Chennai/Tamilnadu , Kakinada/ AP , Kota/ Rajasthan, Vadodara, Jamnagar, Bhavnagar/ Gujrat, Panipat/Haryana Feb’97 – Mar’04 Senior Engineer – Construction Managed erection & commissioning of heavy equipment (Static & Rotary), fabrication, erection & commissioning, hydro- testing, and NDT of Piping System (MS, CS, LTCS, SS, Alloy material) along with Package System (Reformer, Boiler and so on) Larsen & Toubro (ECC Group), Bokaro , Jharkhand May’95 – Jan’97 Engineer – Project Led erection & commissioning of Rotary Equipment Highlights: • Evaluated methods for the Fertilizer Expansion project,(CFCL,Kota , Rajasthan) as well as facilitated improvements in project work, these included Timely availability of Skilled Resources / Planned Execution / Timely Commissioning as outcomes. • Initiated successful development and implementation of Energy Saving mechanism as well as the cost reduction by installing VFD / Leakage arresting activities related to Fume Extraction, Pneumatic system,Process Fluid circulation, Hydraulic systems along with design selection & quality control activities. • Recorded zero unsolved customer/supplier related complaints defects, this was achieved through by making Proactive Pre Dispatch Inspection measures. • Successful in reducing maintenance shutdown rate from 12% to 4% as well as saving maintenance costs by 28% through effective roll-out of Preventive/ Predictive Maintenance and Spare Management. • Recognized for increasing in-plant capability by 130% through effective maintenance; was appreciated for same A C A D E M I C D E T A I L S B.E. (Mechanical) from KDKCE, Nandanvan, Nagpur University in 1994 Certificate Course in Business Management from Oxford Institude, Kolkatta / WB in 1995 HSC from Kendriya Vidyalaya, Bokaro/ Jharkhand, CBSE Board in 1989 SSC from Kendriya Vidyalaya,Bokaro / Jharkhand CBSE Board in 1987 P R O J E C T S A C C O M P L I S H E D • Tata Consultancy Engineers/B.H.E.L/Jacobs H & G Ltd. /UHDE India Ltd. • Toyo Engg. Corporation / P. D. I. L. / Snamprogretti/ FEDO/Voist Alpine Industrialagenb P E R S O N A L D E T A I L S Date of Birth: 25th December 1971 Address: Sabita Apartment, 4D, Lokhnath Complex, Station Rd., Jugsalai – 831002, Jamshedpur Languages Known: English and Hindi