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Work experience starting from latest
Experience with BEML Ltd.( KGF, Mysore)
Presently working as Senior Manager in PPC dept of Earth Mover
Division .
PPC is run on SAP R/3.0 ECC 6.0
Our Products in Earth Mover Division includes Dozers of different variants
for defence and Coal India, Excavators for major coal fields , Tatra vehicle
with different variants, ARV,AARV (Arjun Armoured Repair& Recovery
Vehicle), T-72 track chain purely for defence.
Job includes Creation of Material Master, Bill of Material for new
variants. Demand loading and release of production orders quarterly for
in house items, and release of purchase orders yearly for bought out
items, STO ( Stock Transfer Orders ) from other divisions like E
ngine division , Hydraulic aggregates from Hydraulic Power line.
MIS preparation of Rollout month wise, Sale order Plan month wise and
Sale order confirmation with scope list and LD clause (Liquidation
Damage) .
Achievd supply of 164 crs worth spares during FY 2014-15 as per the
demand generated from regions from time to time ( Conversion of STO
to Production orders and Purchase requests , Co-ordination & follow up
with purchase groups and shops for timely delivery of spare items to
meet customer requirement)
• Worked in Mysore Division in Engine Division
• In charge of Cylinder head line and Fly wheel housing line which machines
Cylinder heads for different variants ( 100kw to 1000kw Engines), and fly
wheels, Engine cases, Engine covers
• Total workforce of 50 employees with 15 cnc machines
• Job includes meeting production targets , Programming in FANUC for
new products in CNC, 5S implementation and maintenance,
• Done Six Sigma on productivity improvement in cylinder heads with the
help of ISI ( Indian Statistical Institute) and improved by 20%.
• Kaizen projects in lean, value addition done with a saving of
• Development of washing machine for cleaning cylinder heads, trays for
easy chip removal, tool life monitoring –
• OEE (Over all Equipment effectiveness ) increased from 70% to 80%
Ashok Iron Works –Belgaum (2005-06) & LMW
Coimbatore- (2004-05)
• Worked in ASHOK IRON WORKS in TPM and TS 16949
Environment, Handling HMC-Mainly Mazak make VMC and SPM’s
for machining of Cylinder blocks for Deutz Germany, JOHN DEER
USA, Tata Motors, Lister peter U.K
• Pivotal in introducing various systems in Production shop floor
machining Indica blocks for Tata Motors and Cylinder blocks
for Lister Peter U.K
• Drafting of all machine process in Compliance with TS 16949.
• Orchestrated operator training program me for CNC programming,
Quality, Tools and tool life monitoring systems.
• Monitoring daily checks for traceability, OEE,Autonomous
maintenance,
• Quality systems followed
• TS16949, TPM
LMW Ltd (2004-05)in Coimbatore,Lml limited ( 1998-2004)in
Kanpur.
• Lakshmi Ring Travellers (Coimbatore) Ltd is a sister concern of Lakshmi Machine Works Ltd
(LMW) and having a group turn over of more than 1000 cores
• As a project leader I was working as Profit centre head , Lead a team of engineers and
achieved profit within a span of one year .
• Worked as Project leader for the development and supply of high precision complex parts.
for ISRO .
• Aug 98 to June 04 LML Ltd (Scooter Division) Dy. Manager(CNC Machine shop)
• Oversaw the entire production and manufacturing operations of CNC Division, and CYLINDER
BLOCK Division for ALDRENO, FREEDOM Motor Cycles.
• Ensuring production in adherence to ISO quality standards.
• Completed the project for the development of various automobile components such as Crank
shafts, Gears, Hubs, etc. in CNC machines for motor cycles.
• Distinction of achieving 100% productivity improvement in Cylinder block section by
optimizing the machining time for the machine tools used.
• Actively involved in the Product Quality improvement of Gear shift drum component of
motorcycle by modifying existing fixtures.
• Significantly reduced the rejection percentage from 4% level to 1% level in
Cylinder block machining.
March 93 to Aug 98 Suessen Asia Ltd. Pune -(Presently Reiter
India ). Jan 1988 to Feb1993 Menon Pistons Ltd , Kolhapur
• Suessen Asia is a German venture established in Pune for the manufacturing and exporting
of Textile spinning machines to Europe.
• Worked in Germany for an year as a part of training programme on different machine
tools .
• Monitored the entire gamut of production and manufacturing operations for Top roller
bearings. And exporting 50,000 top roller bearing per month to Germany.
• Instrumental in achieving targets from machine tools such as Six Spindle Automats,
Centerless Grinding Machines, Induction hardening, CNC Lathes, Internal Grinding
• Managed to achieve the production & quality standards of top rollers with 50% of the
machining cost as per the German standards.
• Menon Piston is an OEM supplier to Cummins Ltd , Tata motors and also supplies to
replacement market. They manufacture “Pistons& Rings ranging from 40 mm diameter to
200 mm diameter.
• Successfully handled the overall manufacturing operations for pistons for Kirloskar Cummins
Ltd. Pune .
• Introduced CNC turning centers thereby enhancing the process quality by Turning, Grooving,
Profile turning in single set up .
• Facilitated the reduction in throughput time in machining of pistons for Cummins line.

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Presentation csl-2

  • 1. Work experience starting from latest Experience with BEML Ltd.( KGF, Mysore) Presently working as Senior Manager in PPC dept of Earth Mover Division . PPC is run on SAP R/3.0 ECC 6.0 Our Products in Earth Mover Division includes Dozers of different variants for defence and Coal India, Excavators for major coal fields , Tatra vehicle with different variants, ARV,AARV (Arjun Armoured Repair& Recovery Vehicle), T-72 track chain purely for defence. Job includes Creation of Material Master, Bill of Material for new variants. Demand loading and release of production orders quarterly for in house items, and release of purchase orders yearly for bought out items, STO ( Stock Transfer Orders ) from other divisions like E ngine division , Hydraulic aggregates from Hydraulic Power line. MIS preparation of Rollout month wise, Sale order Plan month wise and Sale order confirmation with scope list and LD clause (Liquidation Damage) . Achievd supply of 164 crs worth spares during FY 2014-15 as per the demand generated from regions from time to time ( Conversion of STO to Production orders and Purchase requests , Co-ordination & follow up with purchase groups and shops for timely delivery of spare items to meet customer requirement)
  • 2. • Worked in Mysore Division in Engine Division • In charge of Cylinder head line and Fly wheel housing line which machines Cylinder heads for different variants ( 100kw to 1000kw Engines), and fly wheels, Engine cases, Engine covers • Total workforce of 50 employees with 15 cnc machines • Job includes meeting production targets , Programming in FANUC for new products in CNC, 5S implementation and maintenance, • Done Six Sigma on productivity improvement in cylinder heads with the help of ISI ( Indian Statistical Institute) and improved by 20%. • Kaizen projects in lean, value addition done with a saving of • Development of washing machine for cleaning cylinder heads, trays for easy chip removal, tool life monitoring – • OEE (Over all Equipment effectiveness ) increased from 70% to 80%
  • 3. Ashok Iron Works –Belgaum (2005-06) & LMW Coimbatore- (2004-05) • Worked in ASHOK IRON WORKS in TPM and TS 16949 Environment, Handling HMC-Mainly Mazak make VMC and SPM’s for machining of Cylinder blocks for Deutz Germany, JOHN DEER USA, Tata Motors, Lister peter U.K • Pivotal in introducing various systems in Production shop floor machining Indica blocks for Tata Motors and Cylinder blocks for Lister Peter U.K • Drafting of all machine process in Compliance with TS 16949. • Orchestrated operator training program me for CNC programming, Quality, Tools and tool life monitoring systems. • Monitoring daily checks for traceability, OEE,Autonomous maintenance, • Quality systems followed • TS16949, TPM
  • 4. LMW Ltd (2004-05)in Coimbatore,Lml limited ( 1998-2004)in Kanpur. • Lakshmi Ring Travellers (Coimbatore) Ltd is a sister concern of Lakshmi Machine Works Ltd (LMW) and having a group turn over of more than 1000 cores • As a project leader I was working as Profit centre head , Lead a team of engineers and achieved profit within a span of one year . • Worked as Project leader for the development and supply of high precision complex parts. for ISRO . • Aug 98 to June 04 LML Ltd (Scooter Division) Dy. Manager(CNC Machine shop) • Oversaw the entire production and manufacturing operations of CNC Division, and CYLINDER BLOCK Division for ALDRENO, FREEDOM Motor Cycles. • Ensuring production in adherence to ISO quality standards. • Completed the project for the development of various automobile components such as Crank shafts, Gears, Hubs, etc. in CNC machines for motor cycles. • Distinction of achieving 100% productivity improvement in Cylinder block section by optimizing the machining time for the machine tools used. • Actively involved in the Product Quality improvement of Gear shift drum component of motorcycle by modifying existing fixtures. • Significantly reduced the rejection percentage from 4% level to 1% level in Cylinder block machining.
  • 5. March 93 to Aug 98 Suessen Asia Ltd. Pune -(Presently Reiter India ). Jan 1988 to Feb1993 Menon Pistons Ltd , Kolhapur • Suessen Asia is a German venture established in Pune for the manufacturing and exporting of Textile spinning machines to Europe. • Worked in Germany for an year as a part of training programme on different machine tools . • Monitored the entire gamut of production and manufacturing operations for Top roller bearings. And exporting 50,000 top roller bearing per month to Germany. • Instrumental in achieving targets from machine tools such as Six Spindle Automats, Centerless Grinding Machines, Induction hardening, CNC Lathes, Internal Grinding • Managed to achieve the production & quality standards of top rollers with 50% of the machining cost as per the German standards. • Menon Piston is an OEM supplier to Cummins Ltd , Tata motors and also supplies to replacement market. They manufacture “Pistons& Rings ranging from 40 mm diameter to 200 mm diameter. • Successfully handled the overall manufacturing operations for pistons for Kirloskar Cummins Ltd. Pune . • Introduced CNC turning centers thereby enhancing the process quality by Turning, Grooving, Profile turning in single set up . • Facilitated the reduction in throughput time in machining of pistons for Cummins line.