1. CURRICULUM VITAE
AJAY KUMAR
H. No. 1011, SECTOR-28B, CHANDIGARH
E-mail: ajaysharmaccet@gmail.com
Contact no. : +91 9780259565(H)
+91 8094010362(O)
CAREER OBJECTIVE
To have a career in the field of modern technologies and be part of an ambitious team and a growth
oriented position in a professionally managed and dynamic organization, which provide opportunities for
development and responsibilities to contribute towards organization’s success.
WORK EXPERIENCE
1) Presently Transferred and started working with Amtek Riken Casting Pvt. Ltd. At Bhiwadi, Rajasthan.
Company is a joint venture of Amtek India Ltd. (India) And Riken Corporation (Japan).
Employment Dates – 2nd May. 2015 to till date.
Employment duration with Amtek Group – 1 Year 8 Months.
Designation – Electrical engineer (Plant engineering and Projects)
JOB RESPONSIBILITIES: Due to exigencies of project I have got transferred to this plant. As company is
currently under designing of new plant, so job duties include Electrical machinery procurement, erection &
commissioning etc. Some of the major job duties are as follows:
 Analyzing site requirements and planning of machinery, electrical apparatus purchase, calculations of
power required, circuit diagram preparation, Cable calculations and supplier liasoning.
 Calculations of cable laying, cable rating factor, cable tray route designing and panel placements,
drafting and reading of Single line diagrams, Distribution and AMF synchronization.
 Liasoning with Rajasthan state electricity board and CEI for approvals of Power connection of 33kV.
Preparation of documentation according to IER rule book.
 Making of erection and commissioning work charts according to production & testing dates, and plan the
overall completion dates of commissioning of machinery.
 As the moulding process is Shell moulding, so calculated the cycle time and manpower requirement,
according to that ordered machinery from TOYO machines JAPAN.
 Breakdown, preventive and predictive maintenance of machines already in production. Preparation of
PM schedule, handling of Spare and critical spare inventory.
 Preparation of breakdown analysis, why why analysis, power consumption reports and root cause
analysis logs. Preparation of daily breakdown log register and Work instructions, fortnight load current
list and megger value chart.
 Machine control quality & failure analysis and its implementation like Decrease MTTR and Increase
MTBF.
 Responsible for Maintenance of Flask less Moulding Line (Disa matic 440), Core shop (Cold box, Hot box,
Shell Core), sand plant (Kuenkel Wagner, Disa).
 Maintenance of utility section e.g. Compressor, DG set, 132/33 kv switchyard, LT distribution system,
furnace water system, RO water system.
 Achieved the 94% uptime of the core shop machines in the month of May’2015. So increased the OEE of
core shop machines with scheduled PM>
2) Worked with Oliver Engineering Pvt. Ltd. (Amtek Auto Group) Company
Employment Dates - 1st Nov., 2013 to 1st May. 2015.
Duration of Employment – 1 Year 7 Months
Designation – Electrical engineer (Projects and Plant engineering)
Contact Details – Mr. Yogesh Dhiman (+918288021003)
Mr. Hemant Bhatnagar (+918288021002)

2. KEY SKILLS:
 Projects handling
o Erection and Commissioning of Moulding line, melt shop, Fettling and finishing, Sand plant and core
shop, Paint shop at dispatch area. Robot erection and Commissioning.
o Installation of DE & FE system (DISA) 1500 kW.
o Foundry electrical system Planning, Erection and commissioning.
 Fair knowledge of automation in moulding line, & core shop.
 Knowledge of PLC, SCADA and HMI, SIMATIC S7 manager and other PLC programming Software’s.
 Knowledge of Handshaking process b/w two consecutive machines e.g. SBM (Wheelabrator) and P&F Conveyor
(Praja Mechanicals Ltd.). Including Machine PLC programming.
 Testing of HT/LT relays, SF6 breakers, CT & PT and SCADA control of HT/LT.
 Ensuring for overall smooth performance of the plant with preparations of records like Why why analysis, Root
cause analysis, performance charts, Breakdown charts shop wise and Preventive maintenance on scheduled
basis.
 Ensuring the high performance of machines with full efficiency and high number of production with activities
like Training programs, Quality circle and Preventive/Breakdown Maintenance according to IS/TS Standards.
 Development of new system and Kaizen according to need by process or by Internal customer.
 Preparation and modification in the work instructions of machines, and according to TS 16949 take proper
measures to plan and make different amendments in the documentation.
 Programming and troubleshooting on ABB FOUNDRY PLUS 2 ROBOT 7760 and ABB ROBOT GRINDER 6640.
 Worked on 66 kV I/C line feeder with switchyard erection and commissioning with Siemens Project team. HT
66kv overhead line erection, testing of line, liaisoning with PSPCL and CEI (State).
 Determining the arrangement of circuits according to electrical drawings of HT/LT transformers, HT SF6 breaker,
GIS type substation, interpreting the drawings to contractor and vendor, supervision of work done.
 Determining the requirement of electrical switchgear e.g. MCCB, SF6, ACB, VCB, APFC etc., and installing them
according to drawings provided with power and control connections.
 In addition also learned about EMS system with Siemens India.
 Maintenance of reoccurring problems using root cause analysis, MTTR and MTBF,Poka yoke and six sigma, why
- 5 analysis. Well conversed with significance of predictive and breakdown maintenance.
 Handling of spares inventory, critical spare list and PM schedule. Handling of shift and manpower.
 Implementation of TPM, 5S, Gemba, TQM, Six Sigma ( Green belt ), Toyota way and many other tools used to
improve product and service quality.
3) Worked with Institute of Science Education and Research, Mohali (Punjab).
Employment Dates - 1st June. 2012 to 31st Oct., 2013.
Duration of Employment – 1 Year 4 Months
Designation – Junior Engineer (Project, O&M Electrical)
Contact Details – Mr. Satpal Sharma (+919988059871)
Mr. Dharmvir Sharma (+917837841044)
KEY SKILLS:
 Responsible for overall Project handling of electrical machinery like Planning, Execution, Erection and
commissioning.
 Erection and commissioning of Sewage treatment plant and Effluent treatment plant, in coordination with
supplier of equipment.
 Responsible for Maintenance of HT/LT system of the unit which includes 66/11 KV GIS substation and 5 No’s of
11/0.415 kV Indoor substations.
 Responsible for overall control of power factor, including HT APFC plant of 2400 kVAR.
 Knowledge of Project designing, erection and commissioning of 2 type of Solar power plants under green
energy reg ulations, 1100 kWh grid tied solar power plant ( Control & Switchgear electrics ), 100 kWh off grid
solar power plant ( Labotek India ).

3.  I also handled the Electrical construction work in building like reading connection and single line diagrams and
drawings and conveying the orders to supervisors.
 Responsible for operation and maintenance of 3 No’s of 500 kVA Diesel generator and 1 No. of 1000 kVA Diesel
generator set.
 Responsible for overall operation and maintenance of the plant including Fire fighting pumping stations of 6
kg/cm^2, 500 LH, and water pump stations.
 Responsible for all the documentation related to PE & Projects e.g. Power consumption reports, Green energy
regulations, Machine work instructions, Preventive maintenance schedules, Liasoning documentation with chief
electrical inspectorate and State electricity board.
 Responsible for maintaining all the drawings and manuals, and wherever needed modify the drawing according
to plan and development.
 Responsible for Electrical equipment procurement e.g. MCCB, MCB, ACB, all type of switchgear, lighting
material, and maintained the spare and critical spares inventory.
TECHNICAL ACHIEVEMENTS
1) Awarded with Competency class ‘A’ Electrical Supervisor License for HT switchyard erection &
commissioning and other electrical works.
2) Awarded as Best employee of the month, and six sigma best project on Sand dissipation.
3) Best 3 kaizen presented and achieved SQDCM by Amtek Quality dept.
4) Professional Robot training at ABB learning centre, Faridabad.
5) Best kaizen awarded by Confederation of Indian Industry (CII) for IEX power display and calculator
(Open access power display).
6) Attended Elecrama 2014 from projects department.
INDUSTRIAL TRAINING/ WORK EXPERIENCE IN DIPLOMA
1) Two week training at MAINTENANCE & PROTECTION CENTRE, PHASE-2, INDUSTRIAL AREA, CHD.
2) Two week training at 66kv SUB STATION AT SECTOR-12, CHD.
INDUSTRIAL TRAINING/ WORK EXPERIENCE DURING B.TECH.
1) CHANDIGARH ELECTRICITY DEPT. (C.E.D.) OP’s Div. No. 2, Chandigarh. Maintenance dept. In
semester 5th. Training period 45 days.
2) BHUSHAN POWER & STEEL LIMITED,. Plot No. 72, Industrial Area Phase-1, Chandigarh. Training
period of 6 months dated July 1st 2011 to Dec 31st 2011.
TECHNICAL SKILLS
1) Extensive bench work experience with reading & drafting of TECHNICAL DRAWING.
2) Operating System used: Dos, Windows98, 2000, Professional, Xp, vista, windows 8.
3) SOFTWARE: MS OFFICE PACKAGE, IE, OTHER DAILY USES SOFTWARES, GHOST BOOTING SYSTEM. SAP.
QUALIFICATIONS
TECHNICAL
1) B.TECH. in ELECTRICAL ENGG. From SRI SUKHMANI INST. OF ENGG & TECH. which is approved by:
 ALL INDIA COUNCIL OF TECHNICAL EDUCATION (AICTE)
 PUNJAB TECHNOLOGICAL UNIVERSITY (P.T.U.), JALANDHAR, PB.
Aggregate Percentage during B.TECH. : 70.69 %
2) Diploma in ELECTRICAL ENGG. From CHANDIGARH COLLEGE OF ENGG.AND TECHNOLOGY which is
approved by:
 ALL INDIA COUNCIL OF TECHNICAL EDUCATION (AICTE)
 PUNJAB STATE BOARD OF TECHNICAL EDUCATION AND INDUSTRIAL TRAINING
 NATIONAL BOARD OF ACCREDATION (NBA)
Aggregate Percentage during DIPLOMA: 69.7 %

4. ACADEMICS
1) Higher Secondary from CENTRAL BOARD SECONDRY EDUCATION (C.B.S.E.) with an aggregate
percentage of 67.9 %.
EXTRA CURRICULAR ACTIVITIES
1) Active participation in NCC at school level and also at college level (‘A’ certificate holder)
2) Regular participation in CULTURAL ACTIVITIES.
3) Participation in different exhibitions at Secondary & at college level.
4) Participation in Blood Donation camp held at college level.
PROJECTS PREPARED / HELD:
B.TECH.
1. CAPACITOR BANK FOR IMPROVING P.F. FROM 0.7 TO 0.85 ON 2HP MOTOR.
2. AUTOMATIC WATER SPRAYING SYSTEM FOR SAND COOLER IN GREEN (RECLAIMED) SAND PLANTS.
DIPLOMA
1. IR BASED REMOTE CONTROL SYSTEM FOR DOMESTIC APPLIANCES.
2. MODEL OF GANTRY/OVERHEAD CRANE (INDUSTRIAL HOIST).
PERSONAL DETAILS
Name: Ajay Kumar
Address: # 1011, SECTOR-28B, CHANDIGARH
Date of Birth: JUNE 14th, 1990
Father’s name: Sh. Aman Kumar
Gender: Male
Languages: English, Hindi, Punjabi
E-mail: ajaysharmaccet@gmail.com