One of RFT implementation at Korean Garment Fty

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THE WHY & WHAT

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3 DON’T BEST PRACTICE
1. DON’T ACCEPT DEFECT
2. DON’T CREATE DEFECT
3. DON’T DELIVER DEFECT
NEXT PROCESS IS YOUR CUSTOMER

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Record & Follow up defect hourly (location defect)
BEFORE :
Record every 2 Hr
And NOT ACTUAL
AFTER :
Record HOURLY
And ACTUAL

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Follow up defect hourly
YELLOW STICKER TO IDENTIFIED REWORK GARMENT.
SO DEFECTED GARMENT REWORK ASAP
SPV START TO CALL OPERATORS WITH DOMINANT/REPEATED
DEFECT. INCREASING QUALITY AWARENESS

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VISUAL PERFORMANCE BOARD

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INVOLVE EVERYONE ON QUALITY FOCUS
QUALITY MACHINE BREAKDOWN

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RESULT

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LAYOUT PERFORMANCE

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REWORK (PULANG PERMAK) PERFORMANCE

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LINE 9 (non pilot project)
Lot of defects
garment
3 polybag Defected
Garment waiting to
be rework

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LINE 14 (pilot project)
Less defect
garment. NO
POLYBAG
REOWRK
GARMENT
LESS inventory
but process
more FLOW
since DEFECT is
LESS

14. General Information
DHU RESULT