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 An air bearing is a non-contacting system where a gas
film (typically air) acts as the lubricant that separates
the two surfaces in relative motion.
 Air bearing technology offers real advantages to
applications where the demand for accuracy, speed and
reliability is crucial.
 air bearings avoid the traditional bearing-related
problems of friction, wear, and lubricant handling, and
offer distinct advantages in precision positioning and
high speed applications.
 There are basically two types of air bearing:
1)Aerostatic 2)Aerodynamic
 A separate external supply of air is fed under
pressure between the two surfaces being kept
apart.
 The pressure inside the gap creates the load
carrying properties which are limited only by
the available supply line pressure and material
strength.
 They have found popular use in grinding,
machining and micro positioning applications
where full performance at zero speed and the
absence of friction is essential.
 Aerodynamic or self-acting bearings, the air film
is created by the relative motion of two mating
surfaces separated by a small distance.
 As the speed increases, a velocity induced
pressure gradient is formed across the clearance.
The increased pressure between the surfaces
creates the load carrying effect.
 The load capacity is dependent on the relative
speed at which the surface moves and therefore at
zero speed, the bearing supports no load.
 Deflated :
In the deflated stage, the air bearing , it is resting on the
floor with most of the weight being supported by the center load pad.
 Inflated :
The second image shows the air bearing in an inflated form
after it has formed a seal with the floor surface. At this stage, the load
has not been engaged to float away from the floor.
 Load Lifted On Air :
The above image shows the air bearing
after it has engaged and floated the load. Compressed air will
then start to escape from the bearing diaphragm into the area
that is being contained by the floor seal.
 The weight of the load causes the compressed air escaping out
of the air bearing to force downward onto the floor surface thus
causing the load to float away from the floor.
 Lifting weights
 Machines for the Image Setting Industry
 Coordinate Measuring Machines
 Testing Equipment
 High Speed Equipment
 Ultra accurate machine tools
 Linear Stages
 Greater Precision
 High Speed
 Increased Tool Life
 Improved Surface Finish
 Long Bearing Life
 Low Thermal Growth
 Lack of Maintenance
 Large Load Capacity
 Reduced Vibration
 High geometry accuracy during manufacturing.
 High cost.
 Need to have clean working environment.
 By stating the above points air bearings will soon
replace the conventional bearings in high speed, low
loading applications because of their excellence in
overcoming the friction related problems.
 As the technology is non-stationary, it is sure that the
shortcomings of air bearings will soon be removed and
the air bearings will be applicable in many more
applications and fulfill the demands of machine
designers.
 Licht L, Elrod H. A study of the stability of
externally pressurized gas bearings.
 Bassani R, Ciulli E, Forte P. Pneumatic
stability of the integral aerostatic
bearing:comparison with other types of
bearing.
 Application of Air Bearings to an
Electrodynamic Vibration Standard T. Dimoff
and B. F. Payne
Air-Bearing.pptx

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Air-Bearing.pptx

  • 1.
  • 2.  An air bearing is a non-contacting system where a gas film (typically air) acts as the lubricant that separates the two surfaces in relative motion.  Air bearing technology offers real advantages to applications where the demand for accuracy, speed and reliability is crucial.  air bearings avoid the traditional bearing-related problems of friction, wear, and lubricant handling, and offer distinct advantages in precision positioning and high speed applications.
  • 3.  There are basically two types of air bearing: 1)Aerostatic 2)Aerodynamic
  • 4.  A separate external supply of air is fed under pressure between the two surfaces being kept apart.  The pressure inside the gap creates the load carrying properties which are limited only by the available supply line pressure and material strength.  They have found popular use in grinding, machining and micro positioning applications where full performance at zero speed and the absence of friction is essential.
  • 5.  Aerodynamic or self-acting bearings, the air film is created by the relative motion of two mating surfaces separated by a small distance.  As the speed increases, a velocity induced pressure gradient is formed across the clearance. The increased pressure between the surfaces creates the load carrying effect.  The load capacity is dependent on the relative speed at which the surface moves and therefore at zero speed, the bearing supports no load.
  • 6.  Deflated : In the deflated stage, the air bearing , it is resting on the floor with most of the weight being supported by the center load pad.  Inflated : The second image shows the air bearing in an inflated form after it has formed a seal with the floor surface. At this stage, the load has not been engaged to float away from the floor.
  • 7.  Load Lifted On Air : The above image shows the air bearing after it has engaged and floated the load. Compressed air will then start to escape from the bearing diaphragm into the area that is being contained by the floor seal.  The weight of the load causes the compressed air escaping out of the air bearing to force downward onto the floor surface thus causing the load to float away from the floor.
  • 8.
  • 9.
  • 10.  Lifting weights  Machines for the Image Setting Industry  Coordinate Measuring Machines  Testing Equipment  High Speed Equipment  Ultra accurate machine tools  Linear Stages
  • 11.  Greater Precision  High Speed  Increased Tool Life  Improved Surface Finish  Long Bearing Life  Low Thermal Growth  Lack of Maintenance  Large Load Capacity  Reduced Vibration
  • 12.  High geometry accuracy during manufacturing.  High cost.  Need to have clean working environment.
  • 13.  By stating the above points air bearings will soon replace the conventional bearings in high speed, low loading applications because of their excellence in overcoming the friction related problems.  As the technology is non-stationary, it is sure that the shortcomings of air bearings will soon be removed and the air bearings will be applicable in many more applications and fulfill the demands of machine designers.
  • 14.  Licht L, Elrod H. A study of the stability of externally pressurized gas bearings.  Bassani R, Ciulli E, Forte P. Pneumatic stability of the integral aerostatic bearing:comparison with other types of bearing.  Application of Air Bearings to an Electrodynamic Vibration Standard T. Dimoff and B. F. Payne