Sandy Vasser, formerly ExxonMobil, presents ‘Think Differently when Executing Capital Projects’ at the AVEVA World Summit 2016, New Orleans. EOM is challenging traditional practices and technologies to make giant leaps. As a result of using AVEVA technology, ExxonMobil is on the transformation path to reduce design by 30-50%, construction by 30% and commissioning work by 30-60%. Find out more how AVEVA can transform your business too >> www.aveva.com
3. All of the Above Results in:
1. Repetitive recycle of designs thru startup; extensive hardware changes throughout execution
2. Many changes implemented in the field when the cost of a change is the highest
3. Automation and Electrical always on critical path
4. Execution uncertainty, longer schedules and higher costs
Background Using Traditional Approaches
A Different Approach
Must be Adopted!!!
Historical Challenges:
1. Numerous dependencies on other disciplines which forces
sequential execution
2. Design input provided throughout the project cycle forcing
numerous changes
3. Limited use of standard equipment or solutions
4. Resulting designs are highly engineered, very customized and
frequently changing
Mega-Project Complications:
1. Projects larger and more complex
2. Multiple EPCs and fabrication yards around the globe
3. Equipment sourced from around the globe
4. Parallel activities to satisfy project schedules
5. Project costs higher; project returns lower
Automation Dependency Rework Diagram
FEED Detailed Design
Specification
P&ID Changes
C&E Changes
HAZOP / SIL Findings
Late
Vendor
Data
HVAC Changes
F&G Layout
Changes
Graphics
Changes
Architecture
Design
I/O Counts /
Instrument
Index
Hardware /
Software
Design
Hardware /
Software
FAT
Field
Installation
Commission
& Startup
As-Built
Documents
Design Freeze
4. All of the Above Results in:
1. Repetitive recycle of designs thru startup; extensive hardware changes throughout execution
2. Many changes implemented in the field when the cost of a change is the highest
3. Automation and Electrical always on critical path
4. Execution uncertainty, longer schedules and higher costs
Background Using Traditional Approaches
We Must All Think
Differently!!!
Historical Challenges:
1. Numerous dependencies on other disciplines which forces
sequential execution
2. Design input provided throughout the project cycle forcing
numerous changes
3. Limited use of standard equipment or solutions
4. Resulting designs are highly engineered, very customized and
frequently changing
Mega-Project Complications:
1. Projects larger and more complex
2. Multiple EPCs and fabrication yards around the globe
3. Equipment sourced from around the globe
4. Parallel activities to satisfy project schedules
5. Project costs higher; project returns lower
Automation Dependency Rework Diagram
FEED Detailed Design
Specification
P&ID Changes
C&E Changes
HAZOP / SIL Findings
Late
Vendor
Data
HVAC Changes
F&G Layout
Changes
Graphics
Changes
Architecture
Design
I/O Counts /
Instrument
Index
Hardware /
Software
Design
Hardware /
Software
FAT
Field
Installation
Commission
& Startup
As-Built
Documents
Design Freeze
15. Electrical Control Interface Improvements
Electrical Control and Management System
(ECMS) consists of:
• Micro-processor and PLC based systems plus software
• Peripherals for monitoring and control of electrical
equipment (e.g. switchgear, MCCs, generators, etc.)
ECMS Elimination: Migrate electrical functions into
Control System platform to:
• Eliminate or dual-purpose standalone components
• Simplify interfaces
Summary of Reductions:
• Simplifies architecture and standardizes interfaces
• Reduces engineering and commissioning
• Reduces equipment installation and termination
• Reduces opportunity for errors
• Reduces validation and troubleshooting
• Simplifies maintenance
Relay
MCC/Switchgear/Etc.
Cabinets w/ IED
Servers
ICSSDevices
ASDS
Controller
HVAC
Preheaters
HMI
Engineering
Workstation
Standard
System, Controller Only Cabinet
Standard
Junction
Box
Standard
Smart
Junction
Box
HMI
Relay
MCC/Switchgear/Etc.
Cabinets w/ IED
Load Shed Controllers
Engineering
Workstation
Servers
Servers
ICSSDevicesECMSDevices
ASDS
Controller
Remote IO
HVAC
Preheaters
24 VDC
POWER SUPPLY
RIO ADAPTER
1794-ASB
ADAPTER LOCAL
ACTIVE FAULT FAULT
3
1794-IE8
ANALOG INPUT
INPUT 0 INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7
I V I V I V I V I V I V I V I V
PWR
Converter
POWER
Allen-BradleyQUALITY
RUN
BAT
I/O
Rs232
OK
RUN PROGREM
Logix5550
RXD
ETHERNET< >
TXD OK
DC INPUT
O
K
ST
ST
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
DC INPUT
O
K
DIANOSTIC
ST
FLT
ST
FLT
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
DC OUTPUT
O
K
ST
ST
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
DC OUTPUT
O
K
ST
ST
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
ANALOG INPUT
O
K
CAL
OK
ANALOG OUTPUT
O
K
CAL
OK
DC INPUT
O
K
DIANOSTIC
ST
FLT
ST
FLT
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
ControlNET
OK
A 03*
AT
AT
HMI
Engineering
Workstation
Standard
Smart
Junction
Box
POWER
Allen-BradleyQUALITY
RUN
BAT
I/O
Rs232
OK
RUN PROGREM
Logix5550
RXD
ETHERNET< >
TXD OK
DC INPUT
O
K
ST
ST
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
DC INPUT
O
K
DIANOSTIC
ST
FLT
ST
FLT
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
DC OUTPUT
O
K
ST
ST
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
DC OUTPUT
O
K
ST
ST
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
ANALOG INPUT
O
K
CAL
OK
ANALOG OUTPUT
O
K
CAL
OK
DC INPUT
O
K
DIANOSTIC
ST
FLT
ST
FLT
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
ControlNET
OK
A 03*
AT
AT
Standard
System, Controller Only Cabinet
POWER
Allen-BradleyQUALITY
RUN
BAT
I/O
Rs232
OK
RUN PROGREM
Logix5550
RXD
ETHERNET< >
TXD OK
DC INPUT
O
K
ST
ST
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
DC INPUT
O
K
DIANOSTIC
ST
FLT
ST
FLT
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
DC OUTPUT
O
K
ST
ST
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
DC OUTPUT
O
K
ST
ST
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
ANALOG INPUT
O
K
CAL
OK
ANALOG OUTPUT
O
K
CAL
OK
DC INPUT
O
K
DIANOSTIC
ST
FLT
ST
FLT
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
ControlNET
OK
A 03*
AT
AT
21. Learn how you can benefit from using AVEVA technology to reduce costs,
design and stay on schedule the same way ExxonMobil have experienced and
many other customers. Visit www.aveva.com or click here to get in touch with
our team.
avevaworld.com
@aveva
/aveva