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Copyright © 2016 AVEVA Solutions Limited and its subsidiaries. All rights reserved.
The oil & gas industry faces long-term price pressures from new competitors and
future project portfolios need to be scalable and flexible, avoiding the high risks,
costs, and poor productivity of the past. Lessons in efficient manufacturing will
need to be learned. Industry expert, Harry Benham explains how to put energy
projects back on track and discusses the 5 key actions to catalyse reduction in
project size and complexity and increase performance.
Find out more how AVEVA can transform your business
www.aveva.com
CARBURY CONSULTING
Harry Benham
AVEVA Catalyst for Change: New Orleans, Oct 2016
Adapting Project Productivity
to a Different World of
Competition
CARBURY CONSULTING
AGENDA
• The legacy of the last 15 years of high energy prices has been a slump
in project productivity and major increase in all project costs
• Increasing energy competition will maintain pricing pressure - project
performance will need to deal with lower levels of capex
• Radical transformation is required in project management for oil and gas
delivery to become more efficient and productive for the next era
• Leadership required in portfolio screening, revamp of the engineering
model, plainer contracts and aggressive uptake of professional planning
and management tools
CARBURY CONSULTING
FIVE KEY ACTIONS FOR PRODUCTIVITY
STRATEGIC
SHIFT
FROM SCARCITY
TO
COMPETITION
… portfolio shift
from volume to
efficiency, from
large single asset,
to scalable,
flexible units
CHANGE
ENGINEERING
MODEL
… limit in-house
design resource –
rely more on
market expertise
and standard
designs
SIMPLIFIED
CONTRACTS
AND
PROCUREMENT
… avoid
managing
complexity with
complex contracts.
Simpler templates
and scopes,
clearer obligations
INVEST IN
PROFESSIONAL
SYSTEMS AND
PLANNING
TOOLS
… avoid ad hoc,
in-house,
improvised or
generic processes
AVOID
CONSTRUCTION
COMPLEXITY VIA
DESIGN
… increase
modular,
dedicated yards,
standards designs
and layout
CARBURY CONSULTING
STRATEGIC
SHIFT
FROM SCARCITY
TO
COMPETITION
… portfolio shift
from volume to
efficiency, from
large single asset,
to scalable,
flexible units
CHANGE
ENGINEERING
MODEL
… limit in-house
design resource –
rely more on
market expertise
and standard
designs
SIMPLIFIED
CONTRACTS
AND
PROCUREMENT
… avoid
managing
complexity with
complex contracts.
Simpler templates
and scopes,
clearer obligations
INVEST IN
PROFESSIONAL
SYSTEMS AND
PLANNING
TOOLS
… avoid ad hoc,
in-house,
improvised or
generic processes
AVOID
CONSTRUCTION
COMPLEXITY VIA
DESIGN
… increase
modular,
dedicated yards,
standards designs
and layout
FIVE KEY ACTIONS FOR PRODUCTIVITY
CARBURY CONSULTING
PARADIGMS VS MATHS
Real Oil Price 1861-2015
CARBURY CONSULTING
EXTRACTION VS MANUFACTURING
Contrast IOC Production with US LTO
Top 8 IOCs US
Shale
Investment
2004-14
(Trillon USD)
1.5 0.35
Production
Increase –
mbpd
-1.5 4.5
CARBURY CONSULTING
ENERGY MEGAPROJECTS
Least Productive Industry in the past 15 years?
• Productivity down x5
• Return on Capital down x3
• Negative free cash-flow
• Production flat / RRR
negative
• Break-even at $65-80/bbl
• $500bn Marginal Project
Cancellations
• Plus Potentially $250bn of
further capex based on
performance
CARBURY CONSULTING
BIG IS FRAGILE
Complex is very different to Complicated
“Megaprojects are more
ubiquitous and bigger
than ever. Contrary to the
conventional proposition
of bigger is better, we
found big capital
investments to have a
propensity to fragility.”
“Fragility arises when
big is forced into doing
what was best left to
scalable.”
“..the theories of big on efficiency
and building capacity ahead of
demand encourages managers to
take “definitive static bets” on big
ventures.
What theories of big fail to
incorporate in their logic is that
oversizing a system increases its
complexity disproportionately,.
And this leads to fragility.
Despite their Goliath appearance,
big capital investments break
easily – deliver negative net present
value – when faced with
disturbances. A greater propensity to
fragility is intrinsic to big
investments.”
*www.arxiv.org: arXiv:1603.01416
Big is Fragile, An Attempt at Theorizing Scale, Ansar, Flyvbjerg et al
Prof Bent
Flyvbjerg
Major
Programme
Management
Oxford
University Said
Business School
Iron Law of Megaprojects
“Over time, over budget, over and over
again”.
• Over 90% failure rate
• Average over-run 50%
• Average schedule delay over 2 years
• Fat tails - 20% of projects over-run by 100-
200 %
• Failure rate remains constant over decades
in all infrastructure and energy industries
• Inherent / systemic risk
CARBURY CONSULTING
NEGATIVE LEARNING CURVES
Complexity Overcomes Economies of Size
Negative Learning Curves
LNG Plants ($/mt)
2004: $500–700
2014: $1,500–3,000
Mega-projects are highly complex one-offs, and
demand very experienced teams to manage
their unique difficulties. These intrinsic
characteristics prevent conventional
manufacturing mechanisms of cost
improvements such as standardization at a
distance and trial-and-error advances that lead
to rapid sustainable technical learning and cost
reductions.
https://www.bloomberg.com/gadfly/articles/2016-08-
29/big-oil-loses-love-for-big-projects
CARBURY CONSULTING
PRODUCTIVITY & ENERGY COMPETITION
Technology, Costs and Policy will determine the 2040 landscape
Source – IEA WEO 2015, Nov 2015
Oil – focused on transport
sector
Gas – “residual” between
coal and promoted
renewables
Even though some of the policies
identified in many scenarios have
not been deployed, they have in
fact been better predictors
of demand and consumption
Carbon Tracker, July 2016
CARBURY CONSULTING
OIL DEMAND – RUNNING OUT OF ROAD?
70% Oil demand from Transportation
Technology & Policy Feedback Loops
• Macro GDP reduction – population
urbanising and aging
• Driving patterns- VMT (cf USA)
• SE Asia Urban transport planning
policies – HSE / Congestion/ Network
scale
• Energy efficiency – l/100km / ratio of
new / second-hand / jet fuel
• Emission / clean-air policy
• COP 21
• Autonomous Vehicles
• EV penetration
• Plastics recycling
mbpd
Source: BP, McKinsey, Carbury Consulting
80
85
90
95
100
105
110
115
2015 2025 2035
BP - Exponential Trend
McKinsey Productivity
- 15
mbpd
0.5%
CAGR
0.9%
CAGR
-0.2%
CAGR
CARBURY CONSULTING
OIL DEMAND
The Basic Equation
Transport
Demand
2016
50mbpd
Gasoline
Diesel
Jet Fuel
GDP
Population
Car Ownership
Car Use
Transport
Demand
202X
< 50 mbpd
The Trend In Between ?
Financial – IIGCC / Green Bonds
Social – Carbon Tracker / Car Ownership
Regulatory – Emissions Standards / COP21
Technology – EV / Grid / Autonomous
Networks – Policy Forums / Social Media
Financial
Social
Regulatory
Technology
Oil
Demand
NETWORKS
*http://www.dollarsperbbl.com/2016/10/05/plan-b-the-unwalled-garden/
CARBURY CONSULTING
THE END OF EXPLORATION?
IEA Future Supply-Demand Scenarios
mbpd
Oil demand IEA 450 scenario
CARBURY CONSULTING
LESS CAPEX
Future Investment Scenarios
• Previous capex
trajectory 2000-14 at
15% pa growth
• IEA high growth
scenarios to 2040
imply capex growth
of 1% pa
CARBURY CONSULTING
Strategy / Group NOC IOC IND
Previous Growth
Model
Develop / Grow
Owned Assets via
Self-Managed or
IOC Service
Projects
Develop / Grow New
Infrastructure via
Megaprojects
Leverage new shale
technology / invest
with cheap debt
Current Model Continue
investments
Investment freeze,
review portfolios
Investment freeze,
review break-even
costs
Future Strategy Extend investments
/ leverage service
sectors / IOCs
Constrain
investment / reduce
cost base / NOC
Service model
Assess break-even
options to reinvest
Primary Finance
Focus
(Capex / Dividends /
Debt)
Capex Dividends Debt
Data / Information
Focus
Production Cashflow /
Economics
Productivity /
Efficiency
Supplier opportunities:
• Software
investment open to
all companies cf
construction
• Data organisation
vs collaboration
• Integrated
Engineering Design
• Plant efficiency
• Equipment logistics
• Yard layouts
FUTURE INVESTMENT STRATEGIES
CAPEX also competes with Debt and Dividends
CARBURY CONSULTING
LARGE ENERGY PROJECTS
Complexity Overcomes Economies of Size
• Strategic focus has been for volume growth, requiring huge investments and complex designs in
frontier locations
• This complexity, rather than input prices, has driven high costs, and very poor financial
performance
• Large one-off investments inhibit learning, and productivity which has not improved
• Attempts to standardise and innovate – limited impact due to size and complexity
• High risk strategy for owners and contractors even at very high oil prices
• Unlikely the oil and gas sector can sustainably “rebalance” to allow such scale and surge in capex
growth to happen again given performance history
• Needs major change in the way to manage future projects – from full reliance on giant infra-
structure build to greater project and operational efficiency
CARBURY CONSULTING
MEGAPROJECT COST OVERVIEW
The $80-120/bbl Legacy Model
>>Clare Colhoun
CONTEXT - IPA Best Practice Model*
• Aligned Stakeholders
• Robust Business Case
• Integrated Owner Team
• Front-end design
• Experienced Suppliers
• Appropriate Contracting Strategies
- Most projects have key gaps
* E Merrow, Industrial Megaprojects, 2011
One-off, major scopes with
many design changes
hamper learning and lead
to huge over-runs
Design customisation
drives price increases,
complex requirements
Limited owner teams
stretched across multiple
locations and complex
projects with ad hoc
systems – growth in cost
and re-engineering
15%
5%
20%
50%
10%
Construction
& Fabrication
Costs inc Over-
runs
Owner’s Team
Engineering
Services
Procured
Equipment
Other Costs
Third party specialist
engineering input –
increasingly managed by
Owner Teams
CARBURY CONSULTING
IMMEDIATE TACTICS AND IMPACT
• Capex – sharp contraction: future
growth of large projects impacted
severely
• Contractors and Staff – major
reductions: skills gaps ahead
• Costs with suppliers – renegotiate
prices, 10-30% reductions quoted.
Analysts suggest this may be maximum
available - need structural change.
CURRENT ACTIONS
Not Addressing the Key Issues
MEDIUM-TERM SOLUTIONS – VIABLE?
• Standardisation – proved difficult for
over 30 years, due to one-off nature
of most large projects: needs to be
designed in more deeply
• Innovation – can often be marginal
show-cased technical improvements:
need project-wide impact
• Collaboration – huge complexity and
limited time to achieve – design and
organisation maybe more effective
CARBURY CONSULTING
PORTFOLIO SHIFT
A Framework for Cost and Efficiency
 Change megaproject philosophy from
mega-engineering to efficiency: challenge
“scale” benefits – the true risk-adjusted
value of bigger projects is often low.
 Pursue smaller, more flexible, scalable,
faster, simpler alternatives: recycle high-
risk capital costs into alternate scalable
higher-NPV solutions.
 Genuinely challenge the Design
Selection: avoid alighting on single
concept (and variations) quickly, including
assumptions on non-technical issues
such as JVs and locations.
 Pursue smaller, more flexible, scalable,
faster, simpler alternatives: recycle high-
risk capital costs into alternate scalable
higher-NPV solutions.
 Introduce more extreme stress tests: 20%
of megaprojects are runaways. (>100%
over-runs). Runaway scenarios for all
projects needed.
 Adding padding is no solution: adding
50% contingency solves little – use
screening to force redesigns, not inflated
estimates
 Avoid razor thin margins: investment
cases erode over time quickly – all
uncertainties add to the right, and sunny
assumptions need to be removed.
Systemic reductions need a step back.
 Pursue standardization at the design
level, not by initiatives: don’t be seduced
by limited examples of standardisation.
Simpler less complex designs are
required to solve this deeper problem.
 Don’t put all the effort into second order
cost issues: supplier price savings will not
deliver major cost improvements. Focus
on costs and demand with suppliers, and
less contract complexity.
 Focus on early macro governance, not
later micro-governance: focus on
screening and choice – micro-governance
in the execute stage to fix over-runs only
adds more cost and complexity
PORTFOLIO PHILOSOPHY - BIG IS FRAGILE
SCREENING REALISM:
USE THE OUTSIDE VIEW
SYSTEM CHANGES - BY DESIGN
CARBURY CONSULTING
STRATEGIC
SHIFT
FROM SCARCITY
TO
COMPETITION
… portfolio shift
from volume to
efficiency, from
large single asset,
to scalable,
flexible units
CHANGE
ENGINEERING
MODEL
… limit in-house
design resource –
rely more on
market expertise
and standard
designs
SIMPLIFIED
CONTRACTS
AND
PROCUREMENT
… avoid
managing
complexity with
complex contracts.
Simpler templates
and scopes,
clearer obligations
INVEST IN
PROFESSIONAL
SYSTEMS AND
PLANNING
TOOLS
… avoid ad hoc,
in-house,
improvised or
generic processes
AVOID
CONSTRUCTION
COMPLEXITY VIA
DESIGN
… increase
modular,
dedicated yards,
standards designs
and layout
FIVE KEY ACTIONS FOR PRODUCTIVITY
CARBURY CONSULTING
Project Management: Complicated vs Complex
Information Is Restless
Data Source TB / Day Type Challenge /
Focus
Jet / Wind Turbine 1-2 Homogenous Interpretation
Smart Bridge 1 Homogenous Interpretation
Smart Ship 0.02 Homogenous Development
Offshore Platform 1-2 Multiple
Homogenous
Organisation
Offshore Platform -
Database
0.1 Multiple
Homogenous
Acceleration
/Interpretation
Patient – Central
Hospital
0.02 Hybrid Organisation /
Interpretation
Major Construction
Project
0.02 Heterogenous / Organisation /
Collaboration /
Interpretation
Digital /
Complicate
d
Analog /
Complex
CARBURY CONSULTING
ENGINEERING, CONTRACTING & SYSTEMS
Legacy of Large Projects
 In-house engineering teams change
industry codes / standards
 Constant flux and re-design (including JV
partners)
 Constant increase and revision to scopes
of work during construction
OWNER ENGINEERING STANDARDS
COMPOUND LARGE PROJECT
COMPLEXITY
• 2,000 Pages each for FEED and EPC -
with inexperienced owner teams
• 10 – 20,000 engineering drawings, plus
50% re-work
• 25,000 elements of correspondence
• Management of change critical but size
overcomes it
• Move to smaller scale / standards
removes symptoms of complexity
LARGE PLANTS CREATE LARGE EPC
CONTRACTS CREATE MORE
COMPLEXITY
• Blends of spreadsheet / paper / pdf /
supplier and owner
• Corporate standards weak or highly
generic – imposed on suppliers
• Preferred amalgams of service suppliers /
software – bespoke outcomes
• Obligations of layers of terms and
conditions managed tactically
• Limits / negates knowledge transfer
AD-HOC, IMPROVISED CONTRACT
MANAGEMENT SYSTEMS DON’T HELP
CARBURY CONSULTING
SIMPLIFY ENGINEERING, CONTRACTING & SYSTEMS
Organisation and Tools
 Reduce in-house engineering and design
– rely more on market expertise
 Assurance / support of contractors on
simpler / scaled designs
 “Careful review” and QA / QC
 EPCs to step up
 Don’t wait for cross-industry collaboration
/ small-bore initiatives
 NOC development support
* Ed Merrow, Offshore, 13 Jan 2016
ENGINEERING MODEL CHANGE*
 Move to smaller scale / standard
contracts - removes symptoms of
complexity
 Repeat work with key suppliers
 Risk and obligations clear – avoid
transference
 Common standards (IP, MHH, GN)
 Simple remuneration schemes – no
incentives, fair margins
CONTRACTING STANDARDS AND
TEMPLATES
 Formalise systems for planning and
correspondence
 Improve contract controls and information
and change management
 Digitise the analogue systems used today
– more technological project focus for
efficiency
 Drive multi-disciplinary approach –
individual disciplines use systems, but
Project Management remains more ad
hoc
PROFESSIONAL CONTRACT
MANAGEMENT SYSTEMS – DIGITAL VS
ANALOGUE
CARBURY CONSULTING
STRATEGIC
SHIFT
FROM SCARCITY
TO
COMPETITION
… portfolio shift
from volume to
efficiency, from
large single asset,
to scalable,
flexible units
CHANGE
ENGINEERING
MODEL
… limit in-house
design resource –
rely more on
market expertise
and standard
designs
SIMPLIFIED
CONTRACTS
AND
PROCUREMENT
… avoid
managing
complexity with
complex contracts.
Simpler templates
and scopes,
clearer obligations
INVEST IN
PROFESSIONAL
SYSTEMS AND
PLANNING
TOOLS
… avoid ad hoc,
in-house,
improvised or
generic processes
AVOID
CONSTRUCTION
COMPLEXITY VIA
DESIGN
… increase
modular,
dedicated yards,
standards designs
and layout
FIVE KEY ACTIONS FOR PRODUCTIVITY
CARBURY CONSULTING
REVISED PROJECT DELIVERY MODEL
Scalable, Flexible, Organised, Supplier Standards
Engineering
Procurement
Construction 1 Over-run
Construction 2
Proc
LC
Constr 1
Constr 2
Constr 3
Year 1 Year 8
Stage-Gate
Linear
One-off
Large-scale
High complexity
Scalable
Portfolio
Similar construction
experience
Standardisation at a
distance
Complicated not
complex
• Screening
• Efficiency vs
Size
• Organised Data
75kbpd
8 yrs
3x
20kbpd
4 yrs
Year 4
Engineering
In-house
CARBURY CONSULTING
SUMMARY
AND CONCLUSIONS…
 ENERGY LANDSCAPE QUICKLY SHIFTING – GREATER
COMPETITION FROM SCALABLE TECHNOLOGICAL
ENERGY
 DEMAND FOR CORE ENERGY PRODUCTS (OIL & GAS)
UNCERTAIN – POTENTIALLY EX-GROWTH
 PROJECT PORTFOLIOS NEED STRUCTURAL SHIFT
• Move from heavy reliance on large, complex
infrastructure - no learning curves
• Owners to take lead in refocusing in-house
engineering and contracts – simplicity /
efficiency
• Greater use of digital and data – replication of
design, materials, lay-out, and contract
management
• Focus on value – leverage assets - design
scalable, adaptable options or buy them
1. STRATEGIC REVIEW OF PORTFOLIO –
ROBUST SCREENING TO SMALLER,
SCALABLE FROM LARGER, COMPLEX
2. REFOCUS ENGINEERING – REDUCE IN-
HOUSE AND RELY ON MARKET
EXPERTISE
3. SIMPLIFY CONTRACTING – TERMS,
CONDITIONS, OBLIGATIONS, SCOPE
4. INVEST HEAVILY IN DIGITAL PROJECT
PLANNING AND SYSTEMS – AVOID AD
HOC AND IMPROVISED
5. CONSTRUCTION SIMPLICITY –
MODULAR, SCALABLE, LAY-OUT
5 KEY ACTIONS
– TO CATALYSE
REDUCTION IN
PROJECT SIZE
AND
COMPLEXITY
AND INCREASE
PERFROMANCE
CARBURY CONSULTING
PANEL & QUESTIONS
Project Excellence is more than Just Engineering Efficiency
THANK YOU
Copyright © 2016 AVEVA Solutions Limited and its subsidiaries. All rights reserved.
Project Excellence is more than Just Engineering Efficiency. So why not find out
how you can ensure megaprojects performance by getting in touch with our team
here or visiting www.aveva.com.
avevaworld.com
@aveva
/aveva

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Adapting Project Productivity to a Different World of Competition by Harry Benham, formerly Shell

  • 1. Copyright © 2016 AVEVA Solutions Limited and its subsidiaries. All rights reserved. The oil & gas industry faces long-term price pressures from new competitors and future project portfolios need to be scalable and flexible, avoiding the high risks, costs, and poor productivity of the past. Lessons in efficient manufacturing will need to be learned. Industry expert, Harry Benham explains how to put energy projects back on track and discusses the 5 key actions to catalyse reduction in project size and complexity and increase performance. Find out more how AVEVA can transform your business www.aveva.com
  • 2. CARBURY CONSULTING Harry Benham AVEVA Catalyst for Change: New Orleans, Oct 2016 Adapting Project Productivity to a Different World of Competition
  • 3. CARBURY CONSULTING AGENDA • The legacy of the last 15 years of high energy prices has been a slump in project productivity and major increase in all project costs • Increasing energy competition will maintain pricing pressure - project performance will need to deal with lower levels of capex • Radical transformation is required in project management for oil and gas delivery to become more efficient and productive for the next era • Leadership required in portfolio screening, revamp of the engineering model, plainer contracts and aggressive uptake of professional planning and management tools
  • 4. CARBURY CONSULTING FIVE KEY ACTIONS FOR PRODUCTIVITY STRATEGIC SHIFT FROM SCARCITY TO COMPETITION … portfolio shift from volume to efficiency, from large single asset, to scalable, flexible units CHANGE ENGINEERING MODEL … limit in-house design resource – rely more on market expertise and standard designs SIMPLIFIED CONTRACTS AND PROCUREMENT … avoid managing complexity with complex contracts. Simpler templates and scopes, clearer obligations INVEST IN PROFESSIONAL SYSTEMS AND PLANNING TOOLS … avoid ad hoc, in-house, improvised or generic processes AVOID CONSTRUCTION COMPLEXITY VIA DESIGN … increase modular, dedicated yards, standards designs and layout
  • 5. CARBURY CONSULTING STRATEGIC SHIFT FROM SCARCITY TO COMPETITION … portfolio shift from volume to efficiency, from large single asset, to scalable, flexible units CHANGE ENGINEERING MODEL … limit in-house design resource – rely more on market expertise and standard designs SIMPLIFIED CONTRACTS AND PROCUREMENT … avoid managing complexity with complex contracts. Simpler templates and scopes, clearer obligations INVEST IN PROFESSIONAL SYSTEMS AND PLANNING TOOLS … avoid ad hoc, in-house, improvised or generic processes AVOID CONSTRUCTION COMPLEXITY VIA DESIGN … increase modular, dedicated yards, standards designs and layout FIVE KEY ACTIONS FOR PRODUCTIVITY
  • 6. CARBURY CONSULTING PARADIGMS VS MATHS Real Oil Price 1861-2015
  • 7. CARBURY CONSULTING EXTRACTION VS MANUFACTURING Contrast IOC Production with US LTO Top 8 IOCs US Shale Investment 2004-14 (Trillon USD) 1.5 0.35 Production Increase – mbpd -1.5 4.5
  • 8. CARBURY CONSULTING ENERGY MEGAPROJECTS Least Productive Industry in the past 15 years? • Productivity down x5 • Return on Capital down x3 • Negative free cash-flow • Production flat / RRR negative • Break-even at $65-80/bbl • $500bn Marginal Project Cancellations • Plus Potentially $250bn of further capex based on performance
  • 9. CARBURY CONSULTING BIG IS FRAGILE Complex is very different to Complicated “Megaprojects are more ubiquitous and bigger than ever. Contrary to the conventional proposition of bigger is better, we found big capital investments to have a propensity to fragility.” “Fragility arises when big is forced into doing what was best left to scalable.” “..the theories of big on efficiency and building capacity ahead of demand encourages managers to take “definitive static bets” on big ventures. What theories of big fail to incorporate in their logic is that oversizing a system increases its complexity disproportionately,. And this leads to fragility. Despite their Goliath appearance, big capital investments break easily – deliver negative net present value – when faced with disturbances. A greater propensity to fragility is intrinsic to big investments.” *www.arxiv.org: arXiv:1603.01416 Big is Fragile, An Attempt at Theorizing Scale, Ansar, Flyvbjerg et al Prof Bent Flyvbjerg Major Programme Management Oxford University Said Business School Iron Law of Megaprojects “Over time, over budget, over and over again”. • Over 90% failure rate • Average over-run 50% • Average schedule delay over 2 years • Fat tails - 20% of projects over-run by 100- 200 % • Failure rate remains constant over decades in all infrastructure and energy industries • Inherent / systemic risk
  • 10. CARBURY CONSULTING NEGATIVE LEARNING CURVES Complexity Overcomes Economies of Size Negative Learning Curves LNG Plants ($/mt) 2004: $500–700 2014: $1,500–3,000 Mega-projects are highly complex one-offs, and demand very experienced teams to manage their unique difficulties. These intrinsic characteristics prevent conventional manufacturing mechanisms of cost improvements such as standardization at a distance and trial-and-error advances that lead to rapid sustainable technical learning and cost reductions. https://www.bloomberg.com/gadfly/articles/2016-08- 29/big-oil-loses-love-for-big-projects
  • 11. CARBURY CONSULTING PRODUCTIVITY & ENERGY COMPETITION Technology, Costs and Policy will determine the 2040 landscape Source – IEA WEO 2015, Nov 2015 Oil – focused on transport sector Gas – “residual” between coal and promoted renewables Even though some of the policies identified in many scenarios have not been deployed, they have in fact been better predictors of demand and consumption Carbon Tracker, July 2016
  • 12. CARBURY CONSULTING OIL DEMAND – RUNNING OUT OF ROAD? 70% Oil demand from Transportation Technology & Policy Feedback Loops • Macro GDP reduction – population urbanising and aging • Driving patterns- VMT (cf USA) • SE Asia Urban transport planning policies – HSE / Congestion/ Network scale • Energy efficiency – l/100km / ratio of new / second-hand / jet fuel • Emission / clean-air policy • COP 21 • Autonomous Vehicles • EV penetration • Plastics recycling mbpd Source: BP, McKinsey, Carbury Consulting 80 85 90 95 100 105 110 115 2015 2025 2035 BP - Exponential Trend McKinsey Productivity - 15 mbpd 0.5% CAGR 0.9% CAGR -0.2% CAGR
  • 13. CARBURY CONSULTING OIL DEMAND The Basic Equation Transport Demand 2016 50mbpd Gasoline Diesel Jet Fuel GDP Population Car Ownership Car Use Transport Demand 202X < 50 mbpd The Trend In Between ? Financial – IIGCC / Green Bonds Social – Carbon Tracker / Car Ownership Regulatory – Emissions Standards / COP21 Technology – EV / Grid / Autonomous Networks – Policy Forums / Social Media Financial Social Regulatory Technology Oil Demand NETWORKS *http://www.dollarsperbbl.com/2016/10/05/plan-b-the-unwalled-garden/
  • 14. CARBURY CONSULTING THE END OF EXPLORATION? IEA Future Supply-Demand Scenarios mbpd Oil demand IEA 450 scenario
  • 15. CARBURY CONSULTING LESS CAPEX Future Investment Scenarios • Previous capex trajectory 2000-14 at 15% pa growth • IEA high growth scenarios to 2040 imply capex growth of 1% pa
  • 16. CARBURY CONSULTING Strategy / Group NOC IOC IND Previous Growth Model Develop / Grow Owned Assets via Self-Managed or IOC Service Projects Develop / Grow New Infrastructure via Megaprojects Leverage new shale technology / invest with cheap debt Current Model Continue investments Investment freeze, review portfolios Investment freeze, review break-even costs Future Strategy Extend investments / leverage service sectors / IOCs Constrain investment / reduce cost base / NOC Service model Assess break-even options to reinvest Primary Finance Focus (Capex / Dividends / Debt) Capex Dividends Debt Data / Information Focus Production Cashflow / Economics Productivity / Efficiency Supplier opportunities: • Software investment open to all companies cf construction • Data organisation vs collaboration • Integrated Engineering Design • Plant efficiency • Equipment logistics • Yard layouts FUTURE INVESTMENT STRATEGIES CAPEX also competes with Debt and Dividends
  • 17. CARBURY CONSULTING LARGE ENERGY PROJECTS Complexity Overcomes Economies of Size • Strategic focus has been for volume growth, requiring huge investments and complex designs in frontier locations • This complexity, rather than input prices, has driven high costs, and very poor financial performance • Large one-off investments inhibit learning, and productivity which has not improved • Attempts to standardise and innovate – limited impact due to size and complexity • High risk strategy for owners and contractors even at very high oil prices • Unlikely the oil and gas sector can sustainably “rebalance” to allow such scale and surge in capex growth to happen again given performance history • Needs major change in the way to manage future projects – from full reliance on giant infra- structure build to greater project and operational efficiency
  • 18. CARBURY CONSULTING MEGAPROJECT COST OVERVIEW The $80-120/bbl Legacy Model >>Clare Colhoun CONTEXT - IPA Best Practice Model* • Aligned Stakeholders • Robust Business Case • Integrated Owner Team • Front-end design • Experienced Suppliers • Appropriate Contracting Strategies - Most projects have key gaps * E Merrow, Industrial Megaprojects, 2011 One-off, major scopes with many design changes hamper learning and lead to huge over-runs Design customisation drives price increases, complex requirements Limited owner teams stretched across multiple locations and complex projects with ad hoc systems – growth in cost and re-engineering 15% 5% 20% 50% 10% Construction & Fabrication Costs inc Over- runs Owner’s Team Engineering Services Procured Equipment Other Costs Third party specialist engineering input – increasingly managed by Owner Teams
  • 19. CARBURY CONSULTING IMMEDIATE TACTICS AND IMPACT • Capex – sharp contraction: future growth of large projects impacted severely • Contractors and Staff – major reductions: skills gaps ahead • Costs with suppliers – renegotiate prices, 10-30% reductions quoted. Analysts suggest this may be maximum available - need structural change. CURRENT ACTIONS Not Addressing the Key Issues MEDIUM-TERM SOLUTIONS – VIABLE? • Standardisation – proved difficult for over 30 years, due to one-off nature of most large projects: needs to be designed in more deeply • Innovation – can often be marginal show-cased technical improvements: need project-wide impact • Collaboration – huge complexity and limited time to achieve – design and organisation maybe more effective
  • 20. CARBURY CONSULTING PORTFOLIO SHIFT A Framework for Cost and Efficiency  Change megaproject philosophy from mega-engineering to efficiency: challenge “scale” benefits – the true risk-adjusted value of bigger projects is often low.  Pursue smaller, more flexible, scalable, faster, simpler alternatives: recycle high- risk capital costs into alternate scalable higher-NPV solutions.  Genuinely challenge the Design Selection: avoid alighting on single concept (and variations) quickly, including assumptions on non-technical issues such as JVs and locations.  Pursue smaller, more flexible, scalable, faster, simpler alternatives: recycle high- risk capital costs into alternate scalable higher-NPV solutions.  Introduce more extreme stress tests: 20% of megaprojects are runaways. (>100% over-runs). Runaway scenarios for all projects needed.  Adding padding is no solution: adding 50% contingency solves little – use screening to force redesigns, not inflated estimates  Avoid razor thin margins: investment cases erode over time quickly – all uncertainties add to the right, and sunny assumptions need to be removed. Systemic reductions need a step back.  Pursue standardization at the design level, not by initiatives: don’t be seduced by limited examples of standardisation. Simpler less complex designs are required to solve this deeper problem.  Don’t put all the effort into second order cost issues: supplier price savings will not deliver major cost improvements. Focus on costs and demand with suppliers, and less contract complexity.  Focus on early macro governance, not later micro-governance: focus on screening and choice – micro-governance in the execute stage to fix over-runs only adds more cost and complexity PORTFOLIO PHILOSOPHY - BIG IS FRAGILE SCREENING REALISM: USE THE OUTSIDE VIEW SYSTEM CHANGES - BY DESIGN
  • 21. CARBURY CONSULTING STRATEGIC SHIFT FROM SCARCITY TO COMPETITION … portfolio shift from volume to efficiency, from large single asset, to scalable, flexible units CHANGE ENGINEERING MODEL … limit in-house design resource – rely more on market expertise and standard designs SIMPLIFIED CONTRACTS AND PROCUREMENT … avoid managing complexity with complex contracts. Simpler templates and scopes, clearer obligations INVEST IN PROFESSIONAL SYSTEMS AND PLANNING TOOLS … avoid ad hoc, in-house, improvised or generic processes AVOID CONSTRUCTION COMPLEXITY VIA DESIGN … increase modular, dedicated yards, standards designs and layout FIVE KEY ACTIONS FOR PRODUCTIVITY
  • 22. CARBURY CONSULTING Project Management: Complicated vs Complex Information Is Restless Data Source TB / Day Type Challenge / Focus Jet / Wind Turbine 1-2 Homogenous Interpretation Smart Bridge 1 Homogenous Interpretation Smart Ship 0.02 Homogenous Development Offshore Platform 1-2 Multiple Homogenous Organisation Offshore Platform - Database 0.1 Multiple Homogenous Acceleration /Interpretation Patient – Central Hospital 0.02 Hybrid Organisation / Interpretation Major Construction Project 0.02 Heterogenous / Organisation / Collaboration / Interpretation Digital / Complicate d Analog / Complex
  • 23. CARBURY CONSULTING ENGINEERING, CONTRACTING & SYSTEMS Legacy of Large Projects  In-house engineering teams change industry codes / standards  Constant flux and re-design (including JV partners)  Constant increase and revision to scopes of work during construction OWNER ENGINEERING STANDARDS COMPOUND LARGE PROJECT COMPLEXITY • 2,000 Pages each for FEED and EPC - with inexperienced owner teams • 10 – 20,000 engineering drawings, plus 50% re-work • 25,000 elements of correspondence • Management of change critical but size overcomes it • Move to smaller scale / standards removes symptoms of complexity LARGE PLANTS CREATE LARGE EPC CONTRACTS CREATE MORE COMPLEXITY • Blends of spreadsheet / paper / pdf / supplier and owner • Corporate standards weak or highly generic – imposed on suppliers • Preferred amalgams of service suppliers / software – bespoke outcomes • Obligations of layers of terms and conditions managed tactically • Limits / negates knowledge transfer AD-HOC, IMPROVISED CONTRACT MANAGEMENT SYSTEMS DON’T HELP
  • 24. CARBURY CONSULTING SIMPLIFY ENGINEERING, CONTRACTING & SYSTEMS Organisation and Tools  Reduce in-house engineering and design – rely more on market expertise  Assurance / support of contractors on simpler / scaled designs  “Careful review” and QA / QC  EPCs to step up  Don’t wait for cross-industry collaboration / small-bore initiatives  NOC development support * Ed Merrow, Offshore, 13 Jan 2016 ENGINEERING MODEL CHANGE*  Move to smaller scale / standard contracts - removes symptoms of complexity  Repeat work with key suppliers  Risk and obligations clear – avoid transference  Common standards (IP, MHH, GN)  Simple remuneration schemes – no incentives, fair margins CONTRACTING STANDARDS AND TEMPLATES  Formalise systems for planning and correspondence  Improve contract controls and information and change management  Digitise the analogue systems used today – more technological project focus for efficiency  Drive multi-disciplinary approach – individual disciplines use systems, but Project Management remains more ad hoc PROFESSIONAL CONTRACT MANAGEMENT SYSTEMS – DIGITAL VS ANALOGUE
  • 25. CARBURY CONSULTING STRATEGIC SHIFT FROM SCARCITY TO COMPETITION … portfolio shift from volume to efficiency, from large single asset, to scalable, flexible units CHANGE ENGINEERING MODEL … limit in-house design resource – rely more on market expertise and standard designs SIMPLIFIED CONTRACTS AND PROCUREMENT … avoid managing complexity with complex contracts. Simpler templates and scopes, clearer obligations INVEST IN PROFESSIONAL SYSTEMS AND PLANNING TOOLS … avoid ad hoc, in-house, improvised or generic processes AVOID CONSTRUCTION COMPLEXITY VIA DESIGN … increase modular, dedicated yards, standards designs and layout FIVE KEY ACTIONS FOR PRODUCTIVITY
  • 26. CARBURY CONSULTING REVISED PROJECT DELIVERY MODEL Scalable, Flexible, Organised, Supplier Standards Engineering Procurement Construction 1 Over-run Construction 2 Proc LC Constr 1 Constr 2 Constr 3 Year 1 Year 8 Stage-Gate Linear One-off Large-scale High complexity Scalable Portfolio Similar construction experience Standardisation at a distance Complicated not complex • Screening • Efficiency vs Size • Organised Data 75kbpd 8 yrs 3x 20kbpd 4 yrs Year 4 Engineering In-house
  • 27. CARBURY CONSULTING SUMMARY AND CONCLUSIONS…  ENERGY LANDSCAPE QUICKLY SHIFTING – GREATER COMPETITION FROM SCALABLE TECHNOLOGICAL ENERGY  DEMAND FOR CORE ENERGY PRODUCTS (OIL & GAS) UNCERTAIN – POTENTIALLY EX-GROWTH  PROJECT PORTFOLIOS NEED STRUCTURAL SHIFT • Move from heavy reliance on large, complex infrastructure - no learning curves • Owners to take lead in refocusing in-house engineering and contracts – simplicity / efficiency • Greater use of digital and data – replication of design, materials, lay-out, and contract management • Focus on value – leverage assets - design scalable, adaptable options or buy them 1. STRATEGIC REVIEW OF PORTFOLIO – ROBUST SCREENING TO SMALLER, SCALABLE FROM LARGER, COMPLEX 2. REFOCUS ENGINEERING – REDUCE IN- HOUSE AND RELY ON MARKET EXPERTISE 3. SIMPLIFY CONTRACTING – TERMS, CONDITIONS, OBLIGATIONS, SCOPE 4. INVEST HEAVILY IN DIGITAL PROJECT PLANNING AND SYSTEMS – AVOID AD HOC AND IMPROVISED 5. CONSTRUCTION SIMPLICITY – MODULAR, SCALABLE, LAY-OUT 5 KEY ACTIONS – TO CATALYSE REDUCTION IN PROJECT SIZE AND COMPLEXITY AND INCREASE PERFROMANCE
  • 28. CARBURY CONSULTING PANEL & QUESTIONS Project Excellence is more than Just Engineering Efficiency THANK YOU
  • 29. Copyright © 2016 AVEVA Solutions Limited and its subsidiaries. All rights reserved. Project Excellence is more than Just Engineering Efficiency. So why not find out how you can ensure megaprojects performance by getting in touch with our team here or visiting www.aveva.com. avevaworld.com @aveva /aveva