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Products.
Service.
Knowledge.
Presented by Greg Driskell, Professional Pavement Products, Inc.
www.pppcatalog.com | toll free 1.888.717.7771 | © 2012 Professional Pavement Products, Inc .
Products.
Service.
Knowledge.
Presentation Objectives
• R.E.A.L. Training
R - Relevant to Needs and Interest
E - Effective and Useful Info for Field Application
A - Accurate Information
L - Logical Content Level
• Promote Quality Practices
 Improve Safety for Motorists, Pedestrians
and Technicians
 Maintain Product Integrity
 Maintain Industry Integrity
Products.
Service.
Knowledge.
Today’s Agenda - Paint
• Materials
• Application
• Inspection
• Tips & Tricks
Products.
Service.
Knowledge.
Today’s Agenda - Paint
• Materials
• Application
• Inspection
• Tips & Tricks
Audience Poll
What best represents your current markings
materials mix?
– 100% Paint
– 75% Paint
– 50% Paint
– 25% Paint
– 100% Thermo / Other
Material Basics of Traffic Paint
• Most widely used material
• Applied in liquid form
• Spray system
• Mechanical bond
• Application vehicle evaporates
• Solid components remain
• Semi-durable marking
o Titanium Dioxide –
White
o Lead or Organic –
Yellow
o Alkyd
o Acrylic
o Calcium Carbonate
o Clays
o Water
o Solvents
Four Primary Components
Pigment
• Color
• Opacity
Binder (Resin)
• Adhesive
• Cohesive
Filler
• Adds Body
Application Vehicle
• Transports Solids
• Evaporates
Paint Technical Specification Terms
• Weight Per Gallon (WPG)
– More Weight = More Solids
• Water = 8.3 #/gal
– More Application Vehicle = Less
Weight
• Viscosity
– Also referred to as Thickness
– Thicker ≠ more solids
– Usually achieved with filler or
special chemicals
• Total Solids %
– What is left on pavement once
dried (application vehicle fully
evaporates)
– High solids = longer lasting paint
and better coverage
• Dry Time
– Time it takes to dry to no tracking
• Pigment %
– Amount of Coloring Component
– Quality and Quantity Controls
Tint, Brightness, Fade resistance, and
Opacity
• Opacity %
– How much of the surface does
not show through once dry
– Primarily controlled by solids and
pigment
– High opacity = fewer coats
needed
Waterborne vs. Oil-Based Paints
Advantages of Waterborne
• Environmentally Friendlier
– Manufacturing, Application, Disposal
– Low Volatile Organic Compounds
– Most Lead Free
• Easier Handling
– Decreased Safety Hazards
– Easier Equipment Cleanup
– Minimal Transportation Restrictions
• Better Overall Performance
– Faster No Track Dry Time
– Not as Effected by Humidity
– More Durable
Disadvantages of Waterborne
• Equipment
– Slightly More Wear
– Larger Tip Size Required
• Appearance
– Flatter Appearance
– Higher Track-ability – Holds Dirt &
Debris
• Reactions
– Inferior Bond Strength to HCC
– Known to Crack Asphalt at High
Temperatures
– Reacts to non-Stainless Steel
Metals
Waterborne Binder Types
(Dow Examples)
Reliable Maintenance Paints
1ST Generation – Fast Drying
Waterborne
100% Acrylic
Fast Dry
Good Cost / Performance Balance
Application Rate = 15 wet mils
Harder Finish – Less Flexibility
1990
FASTRACK™
2706
Reliable Maintenance Paints
2nd Generation – Improved
Performance
100% Acrylic
Fast Dry
Good Cost / Performance Balance
Application Rate = 15 wet mils
Softer Finish – More Flexibility,
Surface and Bead Adhesion
High Build, Durable Paints
High Build –
a.k.a. Liquid Thermo
100% Crosslinking Acrylic for
Durability
Longer Dry Time
Double Service Life
Application Rate = 25 wet mils
More Durability, Flexibility,
Surface and Bead Adhesion
Low Temperature Paints
Low Temperature Conditions –
35⁰ and Rising
100% Fast Release Acrylic
Fast – Good Dry Time
Lasting Performance
Application Rate = 12-15 wet mils
Good Flexibility Over a Variety of
Surfaces
2006
FASTRACK™
XSR
1995
FASTRACK™
3427
1999
FASTRACK™
HD-21A
FEATURES
PROSTRIPE
+ PLUS
PROSTRIPE
MX BENEFIT
Waterborne Traffic Paint
 
Durability of new generation waterborne resins with easy
equipment cleanup
Meets Federal Specifications TTP-1952-E
Type I, II  
Authorized use of markings of high volume Federal roadways
and airports
Lead Free   Greener manufacturing, application and disposal
Low VOC’s
 
Significantly reduced volatile organic compounds released into
the atmosphere
High Solids   Less water and more solids providing better coverage rates
Fast Dry
 
Reduces tracking by inadvertent traffic. Less business or traffic
interruption
High Pigment Content
 
Reduced fading, bleed through with brighter, better opacity
and hide
Airless Striper Formulation
 
Use with walk behind airless stripers and long line striping
equipment
Innovative Hybrid-Resin Formulation

Enhanced asphalt and concrete adhesion, glass bead
retention, and longer service life
Exclusive Hardened Silica Blend

Resists tracking of dirt, dust and debris. Adds protection from
wear, scuffing, petroleum, and UV damage
Superior Cohesion & Adhesion

Provides for a flexible pavement marking with reduced
fracturing and more visible markings with a longer life
Advanced Color Control & Retention

Brighter initial and lifetime color with a special UV inhibitor.
Safer, more visible markings with a longer life
Improved Bead Retention
 Greater and longer lasting pavement marking retroreflectivity
Enhanced Dry-Through Resin  Reduction of damage due to early rain shower wash out
Comparison of Federal
Paint Specifications : TTP-1952-B
TTP-1952-D & E
Type II
TTP-1952-E
Type III (High Build)
Volatile Organic
Compounds (VOC)
Low Low Low
Coverage Rate
(if 4-inch line)
350 350-390 180-100
Viscosity
(Krebs Units)
75-80 80-90 85-95
Weight Per Gallon 12.00 13.50 13.00
Dry to No Tracking
(minutes)
15-60
@ 15 wet mils
1-3
@ 15 wet mils
3-10
@25-30 wet mils
Binder Type 100% Acrylic
100% Acrylic Fast
Release Binder
Patented Cross-
linking Acrylic
Binder
Common Binders 2706 2706 / 3427 HD-21A
Total Solids
(Minimum)
60% 77% 75%
Shelf Life 1 year 1 year 1 year
Cautions
Adversely affected
by high humidity
No galvanized,
brass, aluminum,
or non-stainless
steel equipment
No galvanized,
brass, aluminum,
or non-stainless
steel equipment






Audience Poll
What federal spec paint do you currently use
the most of?
– TTP 1952-B
– TTP 1952-D/E Type II
– TTP 1952-E Type III
– I don’t know
Compatibility of Materials
When Restriping
NEW→
↓OLD
Waterborne
Paint
Solvent Paint Epoxy MMA
Thermo-
plastic
Waterborne
Paint     
Solvent Paint
    
Epoxy
    
MMA
    
Thermo-
plastic     
Products.
Service.
Knowledge.
Today’s Agenda - Paint
• Materials
• Application
• Inspection
• Tips & Tricks
Traffic Paint Equipment
• Air pressurizes in sealed
tank
• Pressure forces paint out
of tank
• Additional air at gun tip
atomizes paint for a
smoother application
• Durable and low-
maintenance cost
Conventional Air Striping
Machine
• Pump draws paint from
tank
• Paint forced into
universal paint gun
• Paint exits through RAC-
type tip at high pressure
• Sharper lines and easy
operation
Airless Striper Machine
Audience Poll
What kind of Traffic Paint Equipment does your
organization currently use for your pavement
marking needs?
• Conventional Air
• Airless
• Not currently doing paint application
Surface Preparation
Ensure surface is free of dirt, dust and other
contaminants.
Remove poorly adhered existing markings or
curing compound.
Verify Pavement is Free of Moisture – Rain
Forecast, Sprinklers Timer, Moisture Check, etc.
Check that Ambient and Surface Temps are at
50⁰ & rising. Caution with Ambient Temps 90⁰+
Paint Application
• Thickness of 15-25 wet mils
– Second application may be necessary on porous
surfaces
• Drop Glass Beads Immediately Behind Gun
– Must have a 55-60% embedment
• Protect the Line Until Dry to No Tracking
• Caution - Parking Lots New Asphalt and Elevated
Surface Temps:
– Two Thin Applications
• No Glass Beads
Tip Wear
Spray Pattern Width
10” – 12”
(25-30 cm)
8”
(20 cm)
6”
(15 cm)
4”
(10 cm)
Tip Size
New
517
Worn to
419
Worn to
321
Worn to
223
Flow Rate
.30 gpm
(1.1 lpm)
.40 gpm
(1.5 lpm)
.47 gpm
(1.7 lpm)
.57 gpm
(2.1 lpm)
Flow Rate Increase
33% 57% 90%
Troubleshooting Paint…
Proper
Application
Tip is clean and of
proper size
Pressure / Power
at proper setting
Paint proper
thickness and
complimentary to
pump, power and
tip settings
Start/Finish Bulge
or Splatter
Gun cable too
loose
Worn tip
Pressure / Power
too low
Paint too heavy or
thick
Pattern Surging
Pressure / Power
too low
Suction leak
Filter clogged
Spray Hose too
small
Worn tip
Paint too heavy or
thick
Spitting Gun
Tip is severely
clogged
Filter clogged
Air system
malfunction
Pressure / Power
too low
Paint too heavy or
thick; check for
debris
Troubleshooting Paint…
Proper
Application
Tip is clean and of
proper size
Pressure / Power
at proper setting
Paint proper
thickness and
complimentary to
pump, power and
tip settings
Thin Edge, Thick
Middle
Worn Tip
Paint too heavy
or thick
Pressure / Power
too low
Thin Center, Thick
Edge
Tip partially
clogged
Pressure / Power
too low
Edge Lines
Grooved
Tip partially
clogged
Debris in Paint
Pressure / Power
too low
Troubleshooting Paint…
Proper
Application
Tip is clean and of
proper size
Pressure / Power
at proper setting
Paint proper
thickness and
complimentary to
pump, power and
tip settings
Course Edges
Pressure / Power
too low
Worn Tip
Paint too heavy or
thick
Gun too close to
surface
Edges Over
Sprayed
Pressure / Power
too high
Gun too far from
surface
Too windy
Worn Tip
Tip too big
Paint too light or
thin
Too Narrow
Worn Tip
Tip too small
Gun angled, not
perpendicular to
surface
Pressure / Power
too low
Paint too heavy or
thick
Troubleshooting Paint…
Proper
Application
Tip is clean and of
proper size
Pressure / Power
at proper setting
Paint proper
thickness and
complimentary to
pump, power and
tip settings
Too Wide
Gun too far from
surface
Paint too light or
thin
Tip too big
Pressure / Power
too high
Too Thick
Application pace
too slow
Tip too big
Pressure / Power
too high
Paint too heavy or
thick
Too Thin
Application pace
too fast
Tip too small
Pressure / Power
too low
Paint too light or
thin
P A I N T A P P L I C A T I O N T R O U B L E S H O O T I N G
WHAT YOU SEE POSSIBLE CAUSES WHAT YOU SEE POSSIBLE CAUSES
Proper Application • Tip is clean and of proper size
• Pressure / Power at proper setting
• Paint proper thickness and complimentary to
pump, power and tip settings
Course Edges • Pressure / Power too low
• Worn Tip
• Paint too heavy or thick
• Gun too close to surface
Start/Finish Bulge or
Splatter
• Gun cable too loose
• Worn tip
• Pressure / Power too low
• Paint too heavy or thick
Edges Over Sprayed • Pressure / Power too high
• Gun too far from surface
• Too windy
• Worn Tip
• Tip too big
• Paint too light or thin
Pattern Surging • Pressure / Power too low
• Suction leak
• Filter clogged
• Spray Hose too small
• Worn tip
• Paint too heavy or thick
Too Narrow • Worn Tip
• Tip too small
• Gun angled, not perpendicular to surface
• Pressure / Power too low
• Paint too heavy or thick
Spitting Gun • Tip is severely clogged
• Filter clogged
• Air system malfunction
• Pressure / Power too low
• Paint too heavy or thick; check for debris
Too Wide • Gun too far from surface
• Paint too light or thin
• Tip too big
• Pressure / Power too high
Thin Edge, Thick Middle • Worn Tip
• Paint too heavy or thick
• Pressure / Power too low
Too Thick • Application pace too slow
• Tip too big
• Pressure / Power too high
• Paint too heavy or thick
Thin Center, Thick Edge • Tip partially clogged
• Pressure / Power too low
Too Thin • Application pace too fast
• Tip too small
• Pressure / Power too low
• Paint too light or thin
Edge Lines Grooved • Tip Partially Clogged
• Debris in Paint
• Pressure / Power too low
Gun does not Spray • Pressure / Power too low or off
• Suction leak
• Filter clogged
• Pump not primed
• Tip completely clogged
• Paint too heavy or thick
* Most likely causes are in bold redAll rights reserved © 2011 Professional Pavement Products, Inc.
T H E R M O A P P L I C A T I O N T R O U B L E S H O O T I N G
WHAT YOU SEE POSSIBLE CAUSES WHAT YOU SEE POSSIBLE CAUSES
Proper Application • Applied Straight
• Has sharp edge
• Correct Color, Width, Thickness, Bonding
Line Cracks 1. Pavement is cracked (doesn’t affect durability)
2. Too cold
3. Temperature stress from overheating
4. Too thin
No Adhesion, Bulges at
Start
1. Material temperature too low
2. Road too gritty
3. Marking speed too fast
4. Road too cold
Crumbly Edges 1. Material temperature too low
2. Moisture in Road
3. Overheated or scorched material
Bubbles in Line 1. Moisture or solvent trapped in line
2. Material is overheated
Jagged Endings, Drops
within Gaps
1. Die not closing properly
2. Foreign objects caught in die
Roughened, Pitted Line 1. Foreign objects in line
2. Foreign objects caught in die
3. Overheating forms crust
Side Shadows 1. Heavily undulated surface
2. Die not riding evenly on substrate
Crumbly Edges, Line Gaps 1. Material too cool
2. Material too thin
3. Application Speed too fast
SPRAY APPL: Excessive
Overspray
1. Too much atomizing pressure
2. Air leaking thru blow-back spray line
Line Swollen; Skewed or
Rounded Start
1. Material too hot SPRAY APPL: Hesitation at
Start
1. Moisture or air in spray line
2. Material too hot
3. Material too cold
Wavy Line 1. Strong road surface camber
2. Surface undulations
3. Poor operator direction
SPRAY APPL: Lumps in Line 1. Material is to cool – comes out in globs
All rights reserved © 2011 Professional Pavement Products, Inc.
G L A S S B E A D A P P L I C A T I O N T R O U B L E S H O O T I N G
WHAT YOU SEE POSSIBLE CAUSES WHAT YOU SEE POSSIBLE CAUSES
Proper Application • Evenly dispersed
• Adequate coverage
Proper Embedment Properly embedded at 55-60%
Heavy Side 1. Defective bead dispenser
2. Insufficient amount of beads in applicator
3. Low bead gun pressure
4. Hand applied
Too Deep Material too hot
Bubbles in Line 1. Defective bead dispenser
2. Insufficient amount of beads in applicator
3. Low bead gun pressure
4. Hand applied
Not Deep Enough Material too cold
Roughened, Pitted Line 1. Defective bead dispenser
2. Insufficient amount of beads in applicator
3. Low bead gun pressure
4. Hand applied
Excessive Beads Too many beads
Crumbly Edges, Line Gaps 1. Defective bead dispenser
2. Insufficient amount of beads in applicator
3. Low bead gun pressure
4. Hand applied
All rights reserved © 2011 Professional Pavement Products, Inc.
10%.................. 20%.................... 30%...................40%.................... 50%....................60%................ 70%................. 80%................... 90%
Products.
Service.
Knowledge.
Today’s Agenda - Paint
• Materials
• Application
• Inspection
• Tips & Tricks
Audience Poll
Gov’t Agency Attendees…
• What is your current mix of in house versus
contract paint application?
– 100% In-house
– 75% In-house; 25% Contract
– About 50 / 50 In-house and Contract
– 25% In-house; 75% Contract
– 100% Contracted
Paint Inspection
Components
Appearance Within
Specified Color Box
Thickness
within Specs
Width within Specs
Beads
Embedment of
55-60%
Retroreflectivity
within Specs
Adhesion & Cohesion
DEFECT:
Premature Wear
 High traffic volume
 Thin initial application
 Rough pavement surfaces
DEFECT:
Delamination
 Pavement improperly cleaned
 Ambient or surface temp too low during application
 Pavement too smooth
 Initial material applied too thick
DEFECT:
Bead Loss
 Material applied too thin
 Beads applied too late
DEFECT:
Dark Yellow Discoloration
 Paint Defect
 Contains Excessive Iron Oxide
DEFECT:
Faded Yellow
 Application Defect
 Applied too thin
 Paint Defect
 Poor quality pigment
DEFECT:
White Dull Finish
 Paint Defect
 Not Enough Titanium Dioxide
 Low Quality Titanium Dioxide
DEFECT:
Appears Transparent
 Application Defect
 Material applied too thin
 Paint Defect
 Low Opacity / Pigment
DEFECT:
Dirty
 Dust or Debris on material post application
 Poor surface preparation
Products.
Service.
Knowledge.
Pop Quiz!!!
• Name that Defect. . .
Products.
Service.
Knowledge.
Today’s Agenda - Paint
• Materials
• Application
• Inspection
• Tips & Tricks
Tips & Tricks
Always clean out equipment at the
end of the shift – it will help prevent
problems the next time you are ready
to paint.
Turn your paint striper gun to the
outside of your back wheel for
easier striping of curved lines.
Tips & Tricks
Turn airless tip to closed
position during striping
delays
Make sure the machine is moving
when you pull the trigger to avoid
paint puddles
Tips & Tricks
Glass bead quality does
make a difference
For double lines, set gun
cable tension so that the
outer gun activates at 50%
trigger pull
Tips & Tricks
Use roofing shingles to start
and stop your lines, it’ll make
them more even and sharper
Have tar paper or cardboard
handy for tip adjustments
Tips & Tricks
Add a splash of water to the
top of the paint while striping
to keep the paint from
scabbing.
Traffic paint dry time is speeded
up with higher temperature, lower
humidity, and higher wind speed.
DAFscale.com
Over 700 products for all your pavement maintenance and
marking needs…
www.pppcatalog.com | 1.888.717.7771
Charlotte | Houston | Jacksonville | Miami | Orlando | Raleigh
Email Today’s Speaker, Greg Driskell, at
president@pppcatalog.com

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F02 traffic paint-101_driskell

  • 1. Products. Service. Knowledge. Presented by Greg Driskell, Professional Pavement Products, Inc. www.pppcatalog.com | toll free 1.888.717.7771 | © 2012 Professional Pavement Products, Inc .
  • 2. Products. Service. Knowledge. Presentation Objectives • R.E.A.L. Training R - Relevant to Needs and Interest E - Effective and Useful Info for Field Application A - Accurate Information L - Logical Content Level • Promote Quality Practices  Improve Safety for Motorists, Pedestrians and Technicians  Maintain Product Integrity  Maintain Industry Integrity
  • 3. Products. Service. Knowledge. Today’s Agenda - Paint • Materials • Application • Inspection • Tips & Tricks
  • 4. Products. Service. Knowledge. Today’s Agenda - Paint • Materials • Application • Inspection • Tips & Tricks
  • 5. Audience Poll What best represents your current markings materials mix? – 100% Paint – 75% Paint – 50% Paint – 25% Paint – 100% Thermo / Other
  • 6. Material Basics of Traffic Paint • Most widely used material • Applied in liquid form • Spray system • Mechanical bond • Application vehicle evaporates • Solid components remain • Semi-durable marking
  • 7. o Titanium Dioxide – White o Lead or Organic – Yellow o Alkyd o Acrylic o Calcium Carbonate o Clays o Water o Solvents Four Primary Components Pigment • Color • Opacity Binder (Resin) • Adhesive • Cohesive Filler • Adds Body Application Vehicle • Transports Solids • Evaporates
  • 8. Paint Technical Specification Terms • Weight Per Gallon (WPG) – More Weight = More Solids • Water = 8.3 #/gal – More Application Vehicle = Less Weight • Viscosity – Also referred to as Thickness – Thicker ≠ more solids – Usually achieved with filler or special chemicals • Total Solids % – What is left on pavement once dried (application vehicle fully evaporates) – High solids = longer lasting paint and better coverage • Dry Time – Time it takes to dry to no tracking • Pigment % – Amount of Coloring Component – Quality and Quantity Controls Tint, Brightness, Fade resistance, and Opacity • Opacity % – How much of the surface does not show through once dry – Primarily controlled by solids and pigment – High opacity = fewer coats needed
  • 9. Waterborne vs. Oil-Based Paints Advantages of Waterborne • Environmentally Friendlier – Manufacturing, Application, Disposal – Low Volatile Organic Compounds – Most Lead Free • Easier Handling – Decreased Safety Hazards – Easier Equipment Cleanup – Minimal Transportation Restrictions • Better Overall Performance – Faster No Track Dry Time – Not as Effected by Humidity – More Durable Disadvantages of Waterborne • Equipment – Slightly More Wear – Larger Tip Size Required • Appearance – Flatter Appearance – Higher Track-ability – Holds Dirt & Debris • Reactions – Inferior Bond Strength to HCC – Known to Crack Asphalt at High Temperatures – Reacts to non-Stainless Steel Metals
  • 10. Waterborne Binder Types (Dow Examples) Reliable Maintenance Paints 1ST Generation – Fast Drying Waterborne 100% Acrylic Fast Dry Good Cost / Performance Balance Application Rate = 15 wet mils Harder Finish – Less Flexibility 1990 FASTRACK™ 2706 Reliable Maintenance Paints 2nd Generation – Improved Performance 100% Acrylic Fast Dry Good Cost / Performance Balance Application Rate = 15 wet mils Softer Finish – More Flexibility, Surface and Bead Adhesion High Build, Durable Paints High Build – a.k.a. Liquid Thermo 100% Crosslinking Acrylic for Durability Longer Dry Time Double Service Life Application Rate = 25 wet mils More Durability, Flexibility, Surface and Bead Adhesion Low Temperature Paints Low Temperature Conditions – 35⁰ and Rising 100% Fast Release Acrylic Fast – Good Dry Time Lasting Performance Application Rate = 12-15 wet mils Good Flexibility Over a Variety of Surfaces 2006 FASTRACK™ XSR 1995 FASTRACK™ 3427 1999 FASTRACK™ HD-21A
  • 11.
  • 12. FEATURES PROSTRIPE + PLUS PROSTRIPE MX BENEFIT Waterborne Traffic Paint   Durability of new generation waterborne resins with easy equipment cleanup Meets Federal Specifications TTP-1952-E Type I, II   Authorized use of markings of high volume Federal roadways and airports Lead Free   Greener manufacturing, application and disposal Low VOC’s   Significantly reduced volatile organic compounds released into the atmosphere High Solids   Less water and more solids providing better coverage rates Fast Dry   Reduces tracking by inadvertent traffic. Less business or traffic interruption High Pigment Content   Reduced fading, bleed through with brighter, better opacity and hide Airless Striper Formulation   Use with walk behind airless stripers and long line striping equipment Innovative Hybrid-Resin Formulation  Enhanced asphalt and concrete adhesion, glass bead retention, and longer service life Exclusive Hardened Silica Blend  Resists tracking of dirt, dust and debris. Adds protection from wear, scuffing, petroleum, and UV damage Superior Cohesion & Adhesion  Provides for a flexible pavement marking with reduced fracturing and more visible markings with a longer life Advanced Color Control & Retention  Brighter initial and lifetime color with a special UV inhibitor. Safer, more visible markings with a longer life Improved Bead Retention  Greater and longer lasting pavement marking retroreflectivity Enhanced Dry-Through Resin  Reduction of damage due to early rain shower wash out
  • 13. Comparison of Federal Paint Specifications : TTP-1952-B TTP-1952-D & E Type II TTP-1952-E Type III (High Build) Volatile Organic Compounds (VOC) Low Low Low Coverage Rate (if 4-inch line) 350 350-390 180-100 Viscosity (Krebs Units) 75-80 80-90 85-95 Weight Per Gallon 12.00 13.50 13.00 Dry to No Tracking (minutes) 15-60 @ 15 wet mils 1-3 @ 15 wet mils 3-10 @25-30 wet mils Binder Type 100% Acrylic 100% Acrylic Fast Release Binder Patented Cross- linking Acrylic Binder Common Binders 2706 2706 / 3427 HD-21A Total Solids (Minimum) 60% 77% 75% Shelf Life 1 year 1 year 1 year Cautions Adversely affected by high humidity No galvanized, brass, aluminum, or non-stainless steel equipment No galvanized, brass, aluminum, or non-stainless steel equipment      
  • 14. Audience Poll What federal spec paint do you currently use the most of? – TTP 1952-B – TTP 1952-D/E Type II – TTP 1952-E Type III – I don’t know
  • 15. Compatibility of Materials When Restriping NEW→ ↓OLD Waterborne Paint Solvent Paint Epoxy MMA Thermo- plastic Waterborne Paint      Solvent Paint      Epoxy      MMA      Thermo- plastic     
  • 16. Products. Service. Knowledge. Today’s Agenda - Paint • Materials • Application • Inspection • Tips & Tricks
  • 17.
  • 18. Traffic Paint Equipment • Air pressurizes in sealed tank • Pressure forces paint out of tank • Additional air at gun tip atomizes paint for a smoother application • Durable and low- maintenance cost Conventional Air Striping Machine • Pump draws paint from tank • Paint forced into universal paint gun • Paint exits through RAC- type tip at high pressure • Sharper lines and easy operation Airless Striper Machine
  • 19. Audience Poll What kind of Traffic Paint Equipment does your organization currently use for your pavement marking needs? • Conventional Air • Airless • Not currently doing paint application
  • 20. Surface Preparation Ensure surface is free of dirt, dust and other contaminants. Remove poorly adhered existing markings or curing compound. Verify Pavement is Free of Moisture – Rain Forecast, Sprinklers Timer, Moisture Check, etc. Check that Ambient and Surface Temps are at 50⁰ & rising. Caution with Ambient Temps 90⁰+
  • 21. Paint Application • Thickness of 15-25 wet mils – Second application may be necessary on porous surfaces • Drop Glass Beads Immediately Behind Gun – Must have a 55-60% embedment • Protect the Line Until Dry to No Tracking • Caution - Parking Lots New Asphalt and Elevated Surface Temps: – Two Thin Applications • No Glass Beads
  • 22. Tip Wear Spray Pattern Width 10” – 12” (25-30 cm) 8” (20 cm) 6” (15 cm) 4” (10 cm) Tip Size New 517 Worn to 419 Worn to 321 Worn to 223 Flow Rate .30 gpm (1.1 lpm) .40 gpm (1.5 lpm) .47 gpm (1.7 lpm) .57 gpm (2.1 lpm) Flow Rate Increase 33% 57% 90%
  • 23. Troubleshooting Paint… Proper Application Tip is clean and of proper size Pressure / Power at proper setting Paint proper thickness and complimentary to pump, power and tip settings Start/Finish Bulge or Splatter Gun cable too loose Worn tip Pressure / Power too low Paint too heavy or thick Pattern Surging Pressure / Power too low Suction leak Filter clogged Spray Hose too small Worn tip Paint too heavy or thick Spitting Gun Tip is severely clogged Filter clogged Air system malfunction Pressure / Power too low Paint too heavy or thick; check for debris
  • 24. Troubleshooting Paint… Proper Application Tip is clean and of proper size Pressure / Power at proper setting Paint proper thickness and complimentary to pump, power and tip settings Thin Edge, Thick Middle Worn Tip Paint too heavy or thick Pressure / Power too low Thin Center, Thick Edge Tip partially clogged Pressure / Power too low Edge Lines Grooved Tip partially clogged Debris in Paint Pressure / Power too low
  • 25. Troubleshooting Paint… Proper Application Tip is clean and of proper size Pressure / Power at proper setting Paint proper thickness and complimentary to pump, power and tip settings Course Edges Pressure / Power too low Worn Tip Paint too heavy or thick Gun too close to surface Edges Over Sprayed Pressure / Power too high Gun too far from surface Too windy Worn Tip Tip too big Paint too light or thin Too Narrow Worn Tip Tip too small Gun angled, not perpendicular to surface Pressure / Power too low Paint too heavy or thick
  • 26. Troubleshooting Paint… Proper Application Tip is clean and of proper size Pressure / Power at proper setting Paint proper thickness and complimentary to pump, power and tip settings Too Wide Gun too far from surface Paint too light or thin Tip too big Pressure / Power too high Too Thick Application pace too slow Tip too big Pressure / Power too high Paint too heavy or thick Too Thin Application pace too fast Tip too small Pressure / Power too low Paint too light or thin
  • 27. P A I N T A P P L I C A T I O N T R O U B L E S H O O T I N G WHAT YOU SEE POSSIBLE CAUSES WHAT YOU SEE POSSIBLE CAUSES Proper Application • Tip is clean and of proper size • Pressure / Power at proper setting • Paint proper thickness and complimentary to pump, power and tip settings Course Edges • Pressure / Power too low • Worn Tip • Paint too heavy or thick • Gun too close to surface Start/Finish Bulge or Splatter • Gun cable too loose • Worn tip • Pressure / Power too low • Paint too heavy or thick Edges Over Sprayed • Pressure / Power too high • Gun too far from surface • Too windy • Worn Tip • Tip too big • Paint too light or thin Pattern Surging • Pressure / Power too low • Suction leak • Filter clogged • Spray Hose too small • Worn tip • Paint too heavy or thick Too Narrow • Worn Tip • Tip too small • Gun angled, not perpendicular to surface • Pressure / Power too low • Paint too heavy or thick Spitting Gun • Tip is severely clogged • Filter clogged • Air system malfunction • Pressure / Power too low • Paint too heavy or thick; check for debris Too Wide • Gun too far from surface • Paint too light or thin • Tip too big • Pressure / Power too high Thin Edge, Thick Middle • Worn Tip • Paint too heavy or thick • Pressure / Power too low Too Thick • Application pace too slow • Tip too big • Pressure / Power too high • Paint too heavy or thick Thin Center, Thick Edge • Tip partially clogged • Pressure / Power too low Too Thin • Application pace too fast • Tip too small • Pressure / Power too low • Paint too light or thin Edge Lines Grooved • Tip Partially Clogged • Debris in Paint • Pressure / Power too low Gun does not Spray • Pressure / Power too low or off • Suction leak • Filter clogged • Pump not primed • Tip completely clogged • Paint too heavy or thick * Most likely causes are in bold redAll rights reserved © 2011 Professional Pavement Products, Inc.
  • 28. T H E R M O A P P L I C A T I O N T R O U B L E S H O O T I N G WHAT YOU SEE POSSIBLE CAUSES WHAT YOU SEE POSSIBLE CAUSES Proper Application • Applied Straight • Has sharp edge • Correct Color, Width, Thickness, Bonding Line Cracks 1. Pavement is cracked (doesn’t affect durability) 2. Too cold 3. Temperature stress from overheating 4. Too thin No Adhesion, Bulges at Start 1. Material temperature too low 2. Road too gritty 3. Marking speed too fast 4. Road too cold Crumbly Edges 1. Material temperature too low 2. Moisture in Road 3. Overheated or scorched material Bubbles in Line 1. Moisture or solvent trapped in line 2. Material is overheated Jagged Endings, Drops within Gaps 1. Die not closing properly 2. Foreign objects caught in die Roughened, Pitted Line 1. Foreign objects in line 2. Foreign objects caught in die 3. Overheating forms crust Side Shadows 1. Heavily undulated surface 2. Die not riding evenly on substrate Crumbly Edges, Line Gaps 1. Material too cool 2. Material too thin 3. Application Speed too fast SPRAY APPL: Excessive Overspray 1. Too much atomizing pressure 2. Air leaking thru blow-back spray line Line Swollen; Skewed or Rounded Start 1. Material too hot SPRAY APPL: Hesitation at Start 1. Moisture or air in spray line 2. Material too hot 3. Material too cold Wavy Line 1. Strong road surface camber 2. Surface undulations 3. Poor operator direction SPRAY APPL: Lumps in Line 1. Material is to cool – comes out in globs All rights reserved © 2011 Professional Pavement Products, Inc.
  • 29. G L A S S B E A D A P P L I C A T I O N T R O U B L E S H O O T I N G WHAT YOU SEE POSSIBLE CAUSES WHAT YOU SEE POSSIBLE CAUSES Proper Application • Evenly dispersed • Adequate coverage Proper Embedment Properly embedded at 55-60% Heavy Side 1. Defective bead dispenser 2. Insufficient amount of beads in applicator 3. Low bead gun pressure 4. Hand applied Too Deep Material too hot Bubbles in Line 1. Defective bead dispenser 2. Insufficient amount of beads in applicator 3. Low bead gun pressure 4. Hand applied Not Deep Enough Material too cold Roughened, Pitted Line 1. Defective bead dispenser 2. Insufficient amount of beads in applicator 3. Low bead gun pressure 4. Hand applied Excessive Beads Too many beads Crumbly Edges, Line Gaps 1. Defective bead dispenser 2. Insufficient amount of beads in applicator 3. Low bead gun pressure 4. Hand applied All rights reserved © 2011 Professional Pavement Products, Inc. 10%.................. 20%.................... 30%...................40%.................... 50%....................60%................ 70%................. 80%................... 90%
  • 30. Products. Service. Knowledge. Today’s Agenda - Paint • Materials • Application • Inspection • Tips & Tricks
  • 31. Audience Poll Gov’t Agency Attendees… • What is your current mix of in house versus contract paint application? – 100% In-house – 75% In-house; 25% Contract – About 50 / 50 In-house and Contract – 25% In-house; 75% Contract – 100% Contracted
  • 32. Paint Inspection Components Appearance Within Specified Color Box Thickness within Specs Width within Specs Beads Embedment of 55-60% Retroreflectivity within Specs Adhesion & Cohesion
  • 33. DEFECT: Premature Wear  High traffic volume  Thin initial application  Rough pavement surfaces
  • 34. DEFECT: Delamination  Pavement improperly cleaned  Ambient or surface temp too low during application  Pavement too smooth  Initial material applied too thick
  • 35. DEFECT: Bead Loss  Material applied too thin  Beads applied too late
  • 36. DEFECT: Dark Yellow Discoloration  Paint Defect  Contains Excessive Iron Oxide
  • 37. DEFECT: Faded Yellow  Application Defect  Applied too thin  Paint Defect  Poor quality pigment
  • 38. DEFECT: White Dull Finish  Paint Defect  Not Enough Titanium Dioxide  Low Quality Titanium Dioxide
  • 39. DEFECT: Appears Transparent  Application Defect  Material applied too thin  Paint Defect  Low Opacity / Pigment
  • 40. DEFECT: Dirty  Dust or Debris on material post application  Poor surface preparation
  • 42.
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  • 51.
  • 52. Products. Service. Knowledge. Today’s Agenda - Paint • Materials • Application • Inspection • Tips & Tricks
  • 53. Tips & Tricks Always clean out equipment at the end of the shift – it will help prevent problems the next time you are ready to paint. Turn your paint striper gun to the outside of your back wheel for easier striping of curved lines.
  • 54. Tips & Tricks Turn airless tip to closed position during striping delays Make sure the machine is moving when you pull the trigger to avoid paint puddles
  • 55. Tips & Tricks Glass bead quality does make a difference For double lines, set gun cable tension so that the outer gun activates at 50% trigger pull
  • 56. Tips & Tricks Use roofing shingles to start and stop your lines, it’ll make them more even and sharper Have tar paper or cardboard handy for tip adjustments
  • 57. Tips & Tricks Add a splash of water to the top of the paint while striping to keep the paint from scabbing. Traffic paint dry time is speeded up with higher temperature, lower humidity, and higher wind speed.
  • 59. Over 700 products for all your pavement maintenance and marking needs… www.pppcatalog.com | 1.888.717.7771 Charlotte | Houston | Jacksonville | Miami | Orlando | Raleigh Email Today’s Speaker, Greg Driskell, at president@pppcatalog.com

Editor's Notes

  1. W.P.G. – Weight per gallon- The weight of paint is mostly dependent upon solids. (see Total Solids %). Generally the more solids in paint, the more weight per gallon and the more water (approx 8 pounds per gallon) the lighter the paint. This is why a pail of Prostripe Plus is so heavy, because it is high in solids. Viscosity – The thickness of the paint. This is one that fools us most. We think that just because a paint is thick and hard to spray, it must be good. The paints thickness is adjusted with thickeners more so than solids. Prostripe Plus has reduced thickeners so that it can be applied by standard walk behind paint machines without the need of thinning or prematurely wearing the machines parts and pump. Again thicker doesn’t always mean better! Total Solids % - The solids are basically what will be left on the pavement after the paint dries. For example if a paint has 46% solids that means that 54% of what you applied will evaporate during the drying period. Prostripe Plus is designed with higher solids (approximately 77%) combined with superior quantity and quality of pigment. Which results in a longer lasting paint that yields better coverage.  Dry Time – The time that it takes the paint to dry with no tracking – This is very critical in the striping business. The faster the stripes dry, the faster you can open to traffic and less chance for problems created by weather or careless traffic. Pigment % - How much pigment (the coloring component) is in the paint. Quality and quantity of pigment controls the tint or brightness, fade resistance and opacity (see Opacity %) of the paint. If the pigment percentage is low the paint will look duller and results in a dry paint that is somewhat transparent. Poor quality pigment will cause the same in addition the stripe to be more susceptible to fading. Pigment is oftentimes the most expensive part of the paint, thus the primary corner that is cut to reduce costs. Prostripe Plus was designed with both high solids and superior quality and quantity of pigment yielding brighter longer lasting colors. Opacity % - What percentage does the paint hide the surface once dried. Based on a scale of 1-100 (1 being completely transparent and 100 being opaque (covered)). This is controlled primarily by the solids and pigment. Large variances are rare between paints but even 2% is noticeable by the naked eye. The opacity of yellow tends to be consistently lower than white. Because of it’s design and components Prostripe Plus delivers consistent high opacity measurements. Reducing the need of multiple coats.
  2. When beginning a project, choosing the right tip size and fan width is one of the most important decisions to make. If the tip size being used is wrong – by either choice or through wear – mil thicknesses will be too heavy and the finish will be unprofessional. The spray pattern chart demonstrates what happens as a tip wears. As wear occurs, the pattern size decreases and the orifice size increases. You will find that you have to make more passes to cover the same area. There is no standard rate of tip wear due to the variation of the abrasiveness of all coatings. Replace your tips after 100 gallons and minimize the opportunity for lost or substandard rentals.