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Launching paint production mini-plant - "turnkey" project

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Our company can arrange mini-plant for producing paints for industrial applications.

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Launching paint production mini-plant - "turnkey" project

  1. 1. Small-medium Capacity Plant for Producing Industrial Paints and Coatings turnkey project Turnkey Project
  2. 2. What we offer • Technology for producing high quality industrial paints and enamels of almost any type (epoxy, acryl, polyurethane etc) • Turnkey project for creation of small-medium capacity paint production plant (up to 600 tons / year) • Complete support and consultation for running facility and training personnel.
  3. 3. Types of paints /enamels by application • Oil and gas industry • Pipelines • Marine industry • Special purpose paints (thermo-stable, chemically inert, proof to radiation etc) • Any type of paints/enamels for metal surface
  4. 4. Project overview • Project duration – 2 months – “turnkey” (equipment logistics time is not included) • Project output: - completely running production plant - 10 tons of paint in stock ready for sale - 2-3 engineers are trained to run the facility - Technology map and engineering documentation is provided • Project cost: 80.000 USD. • Production cost of paints by our technology: 2.5-5 USD/ kg (more than 100 types of paints) • Average market price for similar paints: 10-18 USD
  5. 5. Project Milestones 1. Choosing the most appropriate paint / enamel type according to customers’ demand and purpose. Drafting specifications and technological map for production of the chosen paint / enamel. 2. Evaluation of premises, rooms and infrastructure for future plant. Construction and preparation works. 3. Equipment supply and installation. Integration of parts into production line. Drafting working procedure documentation. 4. Procurement of raw materials. 5. Production of 10 tons of the chosen paint / enamel and depositing in stock. 6. Training personnel to run the facility.
  6. 6. Post-project support 1. Post-project consultation regarding application of paints, technological aspects of industrial coating approaches. Technical support of the plant and periodic maintenance upon request. 2. By request from the customer, production of additional paint types can be launched on the plant. Additional lines can be created in order to extend the assortment.
  7. 7. Cost breakdown (price in USD) Expense category Item Price, USD Comments CAPEX Equipment 15000 Mounting works (ventilation hood, equipment, electro-water supply) 1500 10% of equipment cost Technology, documentation and project service cost 25000 OPEX (for production of 10 tons) Raw materials (for 10 tons of paint) 35000 Production overheads (electricity, water etc) 1000 (0,1 USD / 1 kg of paint on average) 2 workers + 1 electrician 1500 10% of equipment cost Other production expenses 750 5% of equipment cost TOTAL 79750 Expenses for travel of our specialists and their accommodation at place are NOT included in the turnkey project cost and must be negotiated separately.
  8. 8. Key Equipment (price in USD) Item Price, USD Lined ball mill, 0,3 m3 2500 Lined ball mill, 0,6 m3 5000 Paint grinding machines, x2 1500 Grinding stones (1 ton) 500 Mixer 200 L 400 Telpher, 1 ton 800 Scales 400 kg 300 Laboratory grinding mill 500 Scales 1 kg 50 Drill with tips for mixing 150 Quality control tools 700 Safety tools for staff 200 Hand-operated pump 50 Pump for pumping solvents and paints 300 Rolling for rotating a barrel 100 Ventilation hood 1500 Hydraulic hand fork-lift 400 TOTAL 14950 To be supplied from local providers at place, or from foreign companies
  9. 9. Example Raw Materials list (Epoxy type paint) Item Prices, USD, per 1 kg Epoxide resin 4,5 – 5 Plasticizer 7 Solvents (toluene, acetone) 2 – 4 Hardener 7 Pigment (iron oxide, titanium oxide) 1,5 – 3,5 Fillers (chalk, clay) 0,4 Rubber 6 – bentonite 0,5 – 5 Zink phosphate (against rust) 3,5
  10. 10. Commercial aspect (simplified*) • Turnkey project duration – 2 months • CAPEX + OPEX for 10 tons of paint = 80.000 USD • Market price of 1 kg on average: 13 USD • Revenue from initial project: 13 x 10.000 = 130.000 USD • ROIarith = (130.000 – 80.000) / 80.000 = 0,63 (63%) Capacity of the plant – up to 600 tons per year * Detailed financial model based on discounted cash flows can be provided after initial negotiations with the customer
  11. 11. Independent Lab Tests • E 1. Resistance to impact test 2. Adhesion test 3. Scratching test Epoxy paint samples, produced by our technology
  12. 12. Quality Guarantee  Proprietary technology and know-how (30+ author certificates)  20+ years experience in developing paints and enamels  Several successful turnkey projects  Technology based on former USSR government standards.
  13. 13. Developing coating systems Steel 2-3-layer systems Steel Multi-layer systems
  14. 14. Contact Us SciMax LLC 2 Yakubovskogo Marshala Str, 03191, Kyiv, UKRAINE Office: +38 (068) 118-43-49 Cell: +38 (066) 047-75-87 Email: info@scimax.biz www.scimax.biz

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