Recommended
More Related Content
Similar to RENR1243_02.pdf
Similar to RENR1243_02.pdf (20)
Recently uploaded
Recently uploaded (20)
RENR1243_02.pdf
- 1. RENR1243-02 July 1997 3500B Engine For Electrical Power Conversion 4GM171-UP 5XM1-UP 6PM1-UP 7KM1-UP ©1997 Caterpillar All Rights Reserved Printed in U.S.A. Generation (EPG) With Switchgear 8RM175-UP 6HN138-UP 6PN249-UP 6WN114-UP 7RN428-UP 3LS1-UP 3MS1-UP 3NS1-UP 1NW1-UP 2HW1-UP 2JW1-UP 4AW1-UP 5AW1-UP
- 2. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 F E D C B G I H A F E D C B G I H A 200-BK-10 37 38 39 40 04 03 08 07 36 35 32 31 28 27 24 23 20 19 16 15 12 11 02 01 06 05 34 33 30 29 26 25 22 21 18 17 14 13 10 09 RD-00 BK-00 NEG POS POS NEG CUSTOMER SUPPLIED DISCONNECT SWITCH 150-OR 200-BK F705-PK 103-RD-14 E797-WH 998-BR E798-PK 102-RD 102-RD 113-OR-14 998-BR DENOX BREAKER 114-1142 10A DNCB 2 1 L43 L43 102-RD-14 102-RD 102-RD-10 200-BK 113-OR-14 200-BK 998-BR 103-RD 102-RD-10 16A F703-GY 150-OR 150-OR 150-OR 114-OR-14 150-OR 102-RD-14 150-OR 200-BK 200-BK 150-OR L20 200-BK J982-OR J981-OR J982-OR J981-OR F702-GN 998-BR L19 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 8 7 6 5 4 01 02 03 04 05 06 08 10 12 07 14 09 11 13 15 16 17 18 19 20 21 22 23 24 3 25 23 21 17 24 22 20 19 18 16 15 14 12 10 08 13 11 09 07 04 06 05 03 02 25 24 23 22 21 20 19 18 17 16 15 13 11 09 14 07 12 10 08 06 05 A B C L42 L42 200-BK 2 1 113-OR-14 200-BK L42 1 10A PRCM BREAKER 114-1142 PRCMCB 2 102-RD 102-RD-14 200-BK L42 200-BK 151-OR 113-OR-14 102-RD 30 87 87a 85 86 PRCM RELAY 9Y-2921 PRCMR 2 3 4 6 7 8 5 COOL/STOP-2 1 102-RD F721-GY 102-RD F721-GY F721-GY OFF-A AUTO-A STOP-A START-A 21 22 23 24 25 151-OR 200-BK 14 01-PK 02-RD 03-BU 04-BU 12-BK 13 12 05-BU 06-BU 07-BU 08-BU 09-BU 11 10-BU 10 11-BU 9 8 01-PK 02-RD 03-BU 04-BU 05-BU 06-BU 07-BU 08-BU 09-BU 10-BU 11-BU RELAY BOARD ASSEMBLY 9Y-6497 12-BK 1 2 RELAY BOARD ASSEMBLY 9Y-6497 3 4 5 6 7 12 RELAY DRIVER MODULE 123-7450 12 13 11 R9 14 12-BK R9 15 11-BU 10-BU 09-BU 08-BU 07-BU 06-BU 05-BU 19 9 F10 F9 18 R8 17 R8 10 16 R7 20 R7 21 F8 F7 24 R6 23 R6 8 22 25 7 R5 26 R5 27 F6 F5 30 R4 29 R4 6 28 31 5 R3 32 R3 33 F4 F3 36 R2 35 R2 4 34 37 3 R1 38 R1 39 F2 F1 40 2 1 1 04-BU 03-BU 02-RD 01-PU 11-BU 10-BU 09-BU 08-BU 07-BU 06-BU 05-BU 12-BK 04-BU 03-BU 1 1 2 40 F1 F2 39 R1 38 R1 3 37 34 4 R2 35 R2 36 F3 F4 33 R3 32 R3 5 31 28 6 R4 29 R4 30 F5 F6 27 R5 26 R5 7 25 22 8 R6 23 R6 24 F7 F8 21 R7 20 R7 16 10 R8 17 R8 18 F9 F10 9 19 RELAY DRIVER MODULE 123-7450 7 6 5 4 3 2 1 15 R9 14 8 9 R9 10 11 11 13 12 12 13 200-BK +B 123-6008 PROGRAMABLE RELAY CONTROL MODULE F10 RM39 RM38 F9 F8 RM37 RM36 F7 F6 RM35 RM34 F5 F4 RM33 RM32 F3 F2 RM31 RM28 RM27 RM26 RM25 RM24 RM23 RM22 RM21 RM20 RM19 RM18 RM17 RM16 RM15 RM14 RM13 RM12 K5 N/O OUT K5 N/C OUT K2 N/O OUT K4 N/C OUT K6 N/C OUT K6 N/O OUT K4 N/O OUT K3 N/C OUT K3 N/O OUT K7 N/O OUT -BAT. FLYBACK GND NC NC RM11 RM10 RM9 RM8 RM7 RM6 RM5 RM4 RM3 RM2 K1 N/O OUT K1 IN +BAT. FUSED OUT NC RM30 NC K5 IN F1 K5 IN K2 IN K4 IN K6 IN K7 IN K3 IN RM29 +BAT. SW RM1 +BAT. UNFUSED XXX-XX XXX-XX 36-PU 02-RD 35-PK XXX-XX XXX-XX 36-PU 35-PK XXX-XX XXX-XX 151-OR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 892-BR 893-GN 36-PU XXX-XX XXX-XX SHIELD XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX PLUG AS. 3E-6286 AEC-40 01-PU SHIELD XXX-XX 151-OR 40 SWITCH INPUT 4 SWITCH INPUT 5 39 38 SWITCH INPUT 1 NC 37 36 RDM 2 RDM 1 35 34 NC SWITCH INPUT 2 33 32 SWITCH INPUT 3 31 30 29 28 27 26 NC NC 25 24 NC SWITCH INPUT 6 23 22 NC NC 21 20 CAT DATA LINK - CAT DATA LINK + 19 18 NC 17 16 NC 15 14 NC 13 12 11 10 09 08 07 06 05 04 NC 03 02 NC NC SWITCH INPUT 8 FUEL LEVEL 123-2993 NOTE A 01 SWITCH INPUT 7 1 926-RD 104-RD 104-RD 104-RD-14 104-RD-14 2 NC NC NC NC NC NC 1 2 NC 200-BK NC 200-BK 151-OR 229-BK 102-RD L41 L41 L41 PROGRAMMABLE RELAY CONTROL MODULE POWER L42 PRCM RELAY POWER L43 CONTROL/ECM/EMS/DENOX POWER 200-BK 35-PK 36-PU L41 L41 200-BK 36-PU 200-BK 200-BK A B 200-BK 151-OR NC NC NC NC NC NC 1K NC L20 102-RD 105-RD 102-RD-10 STOP-1 151-OR 382-PK 200-BK START AID SOL #2 9X-7137 BK 1 2 BU SPEED TRIM POTENTIOMETER (OPTIONAL) SPM SYNCHRONIZER INPUT (OPTIONAL) + - + - LOAD SIGNAL (FOR SETUP ONLY) AUXILIARY CONTACT PULSE WIDTH MODULATED OUTPUT SIGNAL (TO ENGINE MOUNTED ECM) OPEN FOR DROOP + - LOAD SHARING LINES COMMON TO ALL UNITS TO AMMETERS, ECT. ON SWITCHBOARD (OPTIONAL) TO VOLTMETERS, ECT. ON SWITCHBOARD (OPTIONAL) XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 50-400 HZ + - RES1 XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 8 7 6 5 4 3 2 1 8 8 XXX-XX XXX-XX MAIN BUS C464-BU D936-WH 200-BK C B A GN-18 BK-18 RD-18 ALARM VS RETURN CIRCUIT BREAKER 998-BR 998-BR RD-16 RD-16 2 1 AIR SHUT-OFF SOLENOID RH 8C-6099 MOTOR 35-PK AIR INLET TEMPERATURE 129-9191 ENGINE OIL TEMPERATURE 4W-9972 T ~ T 200-BK BU 382-PK DIODE AS. 1W-9070 2 1 BK 926-RD 200-BK-14 3 382-PK-14 103-RD-14 103-RD-14 022-WH 8 024-BR 395-BR-14 200-BK-10 200-BK-14 200-BK-14 394-GN-14 L5 DIODE AS. 1W-9070 1 2 NOTES: WITH A BALANCED THREE PHASE LOAD AND UTILITY POWER FACTOR, THE CURRENT TRANSFORMERS SHOULD BE WIRED IN THE CORRECT POTENTIAL LEG AND MUST BE PHASED AT THE CONTROL AS FOLLOWS: PHASE A: POTENTIAL TERMINAL 1, WITH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS 4 TO 5. PHASE B: POTENTIAL TERMINAL 2, WITH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS 6 TO 7. PHASE C: POTENTIAL TERMINAL 3, WITH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS 8 TO 9. POWER SOURCE CURRENT TRANSFORMERS SHOULD BE SIZED TO PRODUCE 5A SECONDARY CURRENT WITH MAXIMUM GENERATOR CURRENT. CT BURDEN IS ESSENTIALLY 0 VA. CONTACTS TO CLOSE WHEN BREAKER CLOSES. THIS CONTROL CONTAINS INTERNAL BURDEN RESISTORS. THESE BURDEN RESISTORS MUST BE CONNECTED ACROSS POWER SOURCE CURRENT TRANSFORMERS WHENEVER UNIT IS RUNNING TO PREVENT LETHAL HIGH VOLTAGE FROM DEVELOPING ON LEADS TO THESE TERMINALS. JUMPER 15 TO 16 AND 17 TO 18 WHEN POTENTIAL INPUT AT TERMINALS 1 THRU 3 IS 95 TO 130VAC PHASE TO PHASE (50-400HZ). JUMPER 16 TO 17 WHEN POTENTIAL INPUT AT TERMINALS 1 THRU 3 IS 190 TO 260VAC PHASE TO PHASE (50-400HZ). POTENTIAL TRANSFORMER BURDEN IS 5VA PER PHASE WITH 230VAC INPUT AND 2.5VA PER PHASE WITH 115VAC INPUT. CONTROL SIGNAL LINES SHOULD BE TWISTED PAIRS. SHIELD IS TO BE TIED TO GROUND AT MODULE END ONLY. START AID SOL #1 9X-7137 PRELUBE MOTOR AS. 3T-7583 AIR SHUT-OFF SOLENOID LH 8C-6099 + RESISTOR AS. 9X-9584 040-OR-14 RESISTOR AS. 9X-9584 1 2 RD-16 RD-16 CUSTOMER SHUT-DOWN (REMOTE E-STOP) NOTE A L20 151-OR 060-YL 050-WH F719-BR F715-PU 394-GN-14 395-BR-14 L17 C 200-BK-10 A B 382-PK-14 200-BK-14 926-RD C465-OR-10 CHARGER FAULT COOLANT LEVEL SENSOR 111-3794 REMOTE START/STOP NOTE A RES2 C ECM BREAKER 114-1143 L20 04 03 02 25 23 21 17 24 22 20 19 18 16 15 14 12 10 08 13 11 09 07 04 150-OR WH-18 BK-18 BK-18 WH-18 A746-PK F713-OR F714-PK 997-OR 993-BR 997-OR 993-BR 997-OR 993-BR 993-BR 997-OR 997-OR 993-BR 995-BU 996-GN 998-BR 999-WH 996-GN 999-WH A B C A B C A B C 06 05 A B OR-18 YL-18 GN-18 +V ANALOG SIGNAL ANALOG RET DIGITAL RET SIGNAL +V SPD/TIM WH-18 BK-18 OR-18 OR-18 BK-18 WH-18 +V ANALOG SIGNAL ANALOG RET ANALOG RET SIGNAL +V ANALOG OR-18 YL-18 GN-18 +V ANALOG SIGNAL ANALOG RET TURBO OUTLET PRESSURE SENSOR 103-6091 LEFT TURBO INLET PRESSURE SENSOR 103-6093 RIGHT TURBO INLET PRESSURE SENSOR 103-6093 ENGINE OIL PRESSURE SENSOR UNFILTD 103-6092 ENGINE COOLANT TEMP SENSOR 102-2240 ENGINE SPEED/ TIMING SENSOR 129-6628 C ANALOG RET SIGNAL +V ANALOG GN-18 F731-OR F730-GY F729-GN F728-BR F726-YL A712-BR A711-PU A710-GY A709-OR A708-BR A707-PU A706-GY A704-GN A703-BR A702-PU A701-GY YL-18 OR-18 SOL 14&16 RETURN SOL 13&15 RETURN SOL 10&12 RETURN SOL 9&11 RETURN SOL 6&8 RETURN SOL 5&7 RETURN SOL 2&4 RETURN SOL 1&3 RETURN SOLENOID 16 POWER SOLENOID 15 POWER SOLENOID 14 POWER SOLENOID 13 POWER SOLENOID 12 POWER SOLENOID 11 POWER SOLENOID 10 POWER SOLENOID 9 POWER SOLENOID 8 POWER SOLENOID 7 POWER SOLENOID 6 POWER SOLENOID 5 POWER SOLENOID 4 POWER SOLENOID 3 POWER SOLENOID 2 POWER SOLENOID 1 POWER L1 A747-GY OR-18 YL-18 GN-18 +V ANALOG SIGNAL ANALOG RET ATMOS PRESSURE SENSOR 103-6093 C B A 993-BR 997-OR A747-GY PRELUBE PRESSURE SWITCH 3N-1400 NOTE A L9 L2 L6 F725-WH FUEL FILTER PRESSURE SENSOR FILTD 103-6092 ANALOG RET SIGNAL +V ANALOG GN-18 YL-18 OR-18 C B A 993-BR 997-OR F725-WH F700-BU F701-BR E799-BR A746-PK A747-GY F713-OR 994-GY F714-PK E798-PK F704-OR F703-GY F702-GN SHUTDOWN NOTIFY POWER TURBO IN EXH RH TEMP SNSR TURBO IN EXH LH TEMP SNSR RATED SPEED SIGNAL (TERM S) AFTERCOOLER TEMPERATURE SNSR A751-YL OIL PRESSURE SNSR - FILTERED TURBO INLET LH PRESSURE SNSR ATMOSPHERIC PRESSURE SNSR TURBO OUTLET PRESSURE SNSR 3.5A PWM RETURN 13 03 02 08 14 20 23 07 19 TURBO INLET RH PRESSURE SNSR ROCKFORD FAN VALVE CRANK L8 L7 L7 A700-OR 998-BR F723-PK F724-PU ANALOG RET SIGNAL +V ANALOG A751-YL 993-BR 997-OR E798-PK L3 F704-OR A700-OR 998-BR 200-BK 200-BK OR-18 +V DIGITAL SIGNAL DIGITAL RET TURBO EXHAUST TEMP RH 109-4367 TURBO EXHAUST TEMP LH 109-4367 DIGITAL RET SIGNAL +V DIGTAL OR-18 998-BR A700-OR F703-GY F737-YL E795-YL 200-BK A746-PK F713-OR F714-PK 995-BU 997-OR 993-BR G770-WH F737-YL 997-OR 993-BR A B C OR-18 YL-18 GN-18 +V ANALOG SIGNAL ANALOG RET G769-PU E797-WH A716-PU A715-GY A751-YL AFTER COOLER TEMP SENSOR 102-2240 L10 L4 F724-PU F723-PK 2 1 995-BU COOLANT TEMPERATURE SNSR TIMING CALI- BRATION 32 D-KEY PLUG AS. 101-0205 09 24 25 01 29 35 16 40 26 34 15 28 38 22 37 18 31 12 30 06 10 05 11 17 21 33 39 04 27 36 FUEL FILTER PRESSURE SENSOR UNFILTD 103-6092 CRANK CASE PRESSURE SENSOR 103-6093 DIGITAL RET SIGNAL +V ANALOG 998-BR C B A 993-BR 997-OR E795-YL 998-BR 997-OR 993-BR A B C OR-18 YL-18 GN-18 +V ANALOG SIGNAL ANALOG RET ENGINE OIL PRESSURE SENSOR FILTD 103-6092 2 1 E797-WH F737-YL FUEL PRESSURE SNSR - UNFILTERED SHUTDOWN NOTIFY RETURN 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 A713-GN A716-PU G770-WH CYLINDER HEAD SOL 16 CYLINDER HEAD SOL 14 G770-WH YL YL YL YL G769-PU A715-GY CYLINDER HEAD SOL 15 CYLINDER HEAD SOL 13 A713-GN G769-PU F721-GY YL YL YL YL YL YL YL A713-GN G769-PU A715-GY YL A716-PU G770-WH A702-PU A704-GN A706-GY F729-GN A708-BR A710-GY F731-OR A712-BR A711-PU F730-GY A709-OR A707-PU F728-BR YL YL YL YL A701-GY F726-YL F726-YL A703-BR F728-BR F728-BR A707-PU A709-OR F730-GY F730-GY A711-PU A712-BR F731-OR F731-OR A710-GY CYLINDER HEAD SOL 11 CYLINDER HEAD SOL 9 CYLINDER HEAD SOL 7 CYLINDER HEAD SOL 5 CYLINDER HEAD SOL 3 L1 CYLINDER HEAD SOL 1 CYLINDER HEAD SOL 12 CYLINDER HEAD SOL 10 CYLINDER HEAD SOL 8 CYLINDER HEAD SOL 6 CYLINDER HEAD SOL 4 YL YL YL YL 104-RD-14 11 12 YL YL CYLINDER HEAD SOL 2 YL YL 13 14 15 A703-BR 16 YL YL YL YL 9 8 INJECTOR GP (16) A708-BR F729-GN F729-GN A706-GY F726-YL A704-GN 1 2 2 1 A701-GY A702-PU 1 2 2 1 1 1 7 10 2 2 YL YL RECEPT AS. (16) 9X-0352 INDICATES "CLOSED" BEFORE BREAK" 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK L19 L19 24 CUSTOMER POWER CONNECTION 7X-6222 DRC-24 23 200-BK 04 05 06 200-BK 07 08 09 10 11 12 13 14 15 16 17 18 INDICATES "MAKE 19 20 21 22 STOP AUTO 23 MAN. START 24 03 02 01 OFF RESET 20 17 18 19 START CONTROL SWITCH CHART 6 102-RD-6 5 4 3 2 1 102-RD CONTACTS 109-RD-6 101-RD-6 L12 XXX-XX XXX-XX-8 XXX-XX XXX-XX-8 XXX-XX ENGINE CONNECTION 'B' 25-PIN 8N-1518 4-6 GA. 19&20 8-10 GA. 1,22&24 12-14 GA. 7,9,11&13 16-18 GA. ALL OTHERS 01 L14 L11 102-RD OFF/RESET L8 L2 L3 SW7 (UNUSED) E795-YL 996-GN 999-WH 892-BR F722-OR F719-BR C-KEY PLUG AS. ENGINE CONTROL 101-0204 F710-BR F718-BU F721-GY F723-PK F724-PU 229-BK-14 229-BK-14 113-OR-14 CRANKCASE PRESSURE SENSOR +V SPEED/TIMING ENG SPEED/TIMING SIG SECONDARY CAT DATA LINK (-) CAT DATA LINK (+) CAT DATA LINK (-) DROOP SPEED SIG (TERM D) SW10 OVERSPEED VERIFY DOUT 2 (UNUSED) START AID START RELAY SPD PWM 1B- (UNUSED) SPD PWM 1B+ (UNUSED) INSTRUMENT BOX SERVICE CONNECTOR CAP 8C-6354 ECM ON/OFF - KEYSWITCH INPUT F720-GN 993-BR 997-OR 998-BR NOTE BLOCK L6 F725-WH XXX-XX XXX-XX XXX-XX E796-GN XXX-XX F715-PU J981-WH A700-OR F705-PK XXX-XX J982-OR 893-GN F708-YL F707-WH F717-YL F716-WH F706-PU L19 150-OR-14 150-OR-14 FUEL PRESSURE SNSR - FILTERED CAN DATA LINK (+) (UNUSED) HSDL SHIELD GROUND (UNUSED) CAN DATA LINK (-) (UNUSED) OIL PRESSURE SNSR - UNFILTERED ENGINE SHUTDOWN SIGNAL 'C' SW2 ECS IN AUTO STATUS SW9 SECONDARY CAT DATA LINK (+) DIG SNSR PWR (8V) PRELUBE PUMP PRELUBE PRESSURE SWITCH TIMING CAL-FAN SPD(+) TIMING CAL-FAN SPD(-) AIR SHUTOFF START AID HOLD RELAY START/RUN/STOP2 SW4 F718-BU BATTERY(-) BATTERY(-) BATTERY(+) BATTERY(+) START AID SWITCH SW8 ANA SNSR RETURN L1 INJECTOR WIRING L2 EXH TEMP SENSOR PWR/RTN L3 SPD/TIMING L4 TIMING CALIBRATION L5 START AID L6 FUEL FILTER PRESSURES & AFTERCOOLER TEMPERATURE L7 ANALOG ENGINE SENSOR SIGNALS L8 ANALOG SENSOR PWR/RTN L9 ISOCHRONUS/DROOP SIGNALS L10 STARTER RELAY SIGNAL L11 CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGETHER) L12 CUSTOMER SHUT-DOWN L13 SWITCH GEAR L14 AIR SHUTOFF/PRELUBE L15 START AID PULL-IN/HOLD-IN L16 ECM (+)BATT/(-)BATT L17 AIR SHUT-OFF SOLENOIDS L18 ELECTRIC/AIR STARTER SOLENOIDS L19 CUSTOMER SUPPLIED WIRING L20 CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) L21 ECM (+)BATTERY L22 ECM (-)BATTERY L23 STARTER MAG RELAYS L24 SPEED/DROOP SIGNALS L25 AIR SHUT-OFF/PRELUBE RELAY SIGNALS L26 STARTER MAG RELAYS CONTACTS L27 CUSTOMER SHUT-DOWN L28 CONTROL/OVERSPEED/START AID SWITCHES L29 START AID PULL-IN/HOLD-IN RELAY SIGNALS/CONTACTS L30 AIR SHUT-OFF SOLENOIDS L31 SPEED ADJUST POTENTIOMETER - WOODWARD SPEED SIGNAL L32 EMS-II CUSTOMER INTERFACE L33 REMOTE START/STOP L34 EMS-II CUSTOMER INTERFACE L35 EMS-II CUSTOMER INTERFACE L36 EMS-II HARNESS CODE L37 SECONDARY CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) L38 EMS-II GAUGE CODE L39 MISC (-)BATT L40 CUSTOMER INTERFACE (-)BATT 34 L13 L15 START/RUN/STOP1 SW3 L4 01 17 16 15 10 37 31 32 38 07 09 03 13 26 24 20 14 08 02 22 25 30 36 29 35 21 27 28 40 39 33 18 12 11 05 19 23 06 04 ANA SNSR PWR (5V) DIG SNSR RETURN ENGINE SHUTDOWN SIGNAL 'D' SW6 F722-OR 22 25 21 022-WH 11 12 15 16 19 20 23 24 27 28 31 32 35 36 09 024-BR 10 13 14 17 998-BR 998-BR 998-BR L19 C464-BU L19 F719-BR D839-YL B472-YL D936-WH F715-PU 050-WH 060-YL 040-OR-14 103-RD-14 200-BK-10 L19 L19 L19 RS-232C PORT 998-BR - CAT DATA LINK 998-BR E797-WH 998-BR E798-PK F702-GN 892-BR L16 L18 L15 L12 L14 L9 L10 L17 E798-PK E798-PK + L1 E797-WH L9 L11 L12 L11 998-BR PECMCB L13 L15 998-BR F704-OR 200-BK 200-BK 200-BK L29 200-BK 102-RD-14 113-OR-14 200-BK 200-BK 114-OR-14 102-RD-14 998-BR 3 103-RD EMSR EMS-II RELAY 9Y-2921 86 85 87a 87 893-GN 30 199-OR -B 18 21 L11 L8 A 22 25 26 29 +B F702-GN B C C B A OR-18 YL-18 GN-18 WH-18 BK-18 102-RD-14 GN-18 1 E798-PK 104-RD 101-RD-6 109-RD-6 2 CSCB 30 104-RD-10 102-RD-6 150-OR-10 YL-18 OR-18 998-BR START/RUN-1 200-BK L38 L38 L6 L14 L40 229-BK 200-BK 200-BK 33 C465-OR-10 102-RD FOR 3508B ONLY A703-BR A704-GN A706-GY A707-PU A708-BR F726-YL F728-BR F729-GN 199-OR 199-OR A702-PU A701-GY SOL 6&8 RETURN SOL 5&7 RETURN SOL 2&4 RETURN SOL 1&3 RETURN 998-BR SOLENOID 8 POWER SOLENOID 7 POWER SOLENOID 6 POWER SOLENOID 5 POWER SOLENOID 4 POWER SOLENOID 3 POWER SOLENOID 2 POWER SOLENOID 1 POWER 199-OR 37 D-KEY PLUG AS. 101-0205 16 26 32 38 31 30 36 05 17 27 39 199-OR 200-BK 103-RD 103-RD XXX-XX-4 F702-GN 34 RD-00 BK-00 RD-6 200-BK-6 200-BK-10 101-RD-6 BK-6 C465-OR-10 200-BK-10 L7 OR-18 E796-GN 07 08 (1/2 MOTOR GP.) 8N-3896 E796-GN F716-WH 926-RD F717-YL F720-GN F706-PU XXX-XX 103-RD-14 040-OR-14 060-YL 050-WH XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 998-BR F702-GN CW XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 5 6 5 5 6 XXX-XX XXX-XX An Bn Cn An Bn Cn An CURRENT XFORMER An AMMETER Bn CURRENT XFORMER Bn AMMETER Cn CURRENT XFORMER Cn AMMETER LOAD SHARE (+) LOAD SHARE (-) LOAD SHARE SHIELD GND DROOP SWITCH CONTACT A DROOP SWITCH CONTACT B 95-130 VAC JUMPER 190-260 VAC JUMPER 190-260 VAC JUMPER 95-130 VAC JUMPER PWM OUTPUT SIGNAL (+) PWM OUTPUT SIGNAL (-) PWM OUTPUT SHIELD GND LOAD SIGNAL (+) FOR SETUP ONLY LOAD SIGNAL (-)/SPM SYNC SHIELD GND SPM SYNCHRONIZER INPUT (+) SPM SYNCHRONIZER INPUT (-) SPEED TRIP POT HIGH SPEED TRIM POT WIPER SPEED TRIM POT LOW GENERATOR L12 F715-PU CUSTOMER CONNECTION 8T-9834 DRC-40 01 02 03 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 COOL/STOP-1 L13 4 XXX-XX-4 103-RD 199-OR XXX-XX-4 XXX-XX C465-OR-10 F707-WH F710-BR 382-PK-14 394-GN-14 395-BR-14 113-OR-14 L14 113-OR-14 11 10 L11 09 4 08 892-BR 893-GN 30 87 87a 86 229-BK-14 F701-BR L9 998-BR 85 200-BK D839-YL 103-RD-14 L16 ENGINE CONNECTION 'A' 25-PIN 3T-3044 4-6 GA. 19&20 8-10 GA. 1,22&24 12-14 GA. 7,9,11&13 16-18 GA. ALL OTHERS DENOX RELAY 9Y-2921 B472-YL D936-WH DNOXR 200-BK 080-GN 090-PU XXX-XX L19 998-BR 07 7 1 101-RD-6 022-WH 024-BR D936-WH B472-YL 022-WH 024-BR D839-YL 998-BR 314-PU-10 F715-PU 304-WH-10 109-RD-6 101-RD-6 200-BK 06 150-OR-14 E799-BR 150-OR-14 F722-OR F702-GN 229-BK-14 J981-WH J982-OR 2 L5 MOTOR BAT MTR S G 200-BK-10 XXX-XX L18 050-WH XXX-XX 060-YL 040-OR-14 F715-PU F719-BR 314-PU-10 304-WH-10 109-RD-6 200-BK-6 RD-00 (1/2 MOTOR GP.) STARTER STARTER 8N-3896 XXX-XX SPEED ADJUST POT (1K OHM) 10 TURN 122-9458 SA 304-WH 200-BK AIR STARTER SOLENOID 5N-8980 103-RD 200-BK-10 E798-PK BK-00 05 F708-YL F702-GN 102-RD F719-BR L17 2 RD-00 L18 1 WOODWARD LOADSHARE MODULE 4P-0319 04 L15 E797-WH L10 BK-00 3 2 1 C464-BU 200-BK 070-WH C464-BU 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 200-BK F719-BR 01 G S MTRBAT MOTOR 200-BK-6 200-BK-10 998-BR 200-BK 2 200-BK 020-WH-14 J982-OR 998-BR 200-BK 200-BK FOR 3512B/3516B ONLY C465-OR-10 CUSTOMER COMMUNICATION MODULE 117-6170 E797-WH 994-GY 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK L39 L39 L39 200-BK 200-BK 200-BK L39 200-BK-10 109-RD-6 304-WH 102-RD 101-RD-6 J981-WH L37 F702-GN 101-RD-6 151-OR 103-RD-14 LOW IDLE SW 4D-1836 NOTE A 2 1 3 LIS 101-RD-6 200-BK 200-BK-10 12 NOTE: CAT DATA LINK WIRES MUST BE TWISTED TOGETHER AND KEPT AS SHORT AS POSSIBLE. L40 998-BR 200-BK-6 102-RD-6 051-WH 052-YL 053-GN 049-OR 200-BK 200-BK 200-BK 200-BK 049-OR 053-GN 051-WH 052-YL 10A 053-GN 049-OR 200-BK 052-YL 051-WH L38 200-BK TB-10 TB-11 CONB SERC INSTRUMENT BOX INNER BULKHEAD SERVICE CONNECTOR 9W-1951 XXX-XX F720-GN L36 L28 L28 XXX-XX XXX-XX-8 XXX-XX XXX-XX-8 XXX-XX XXX-XX-4 113-OR-14 XXX-XX XXX-XX 2 F706-PU 395-BR-14 394-GN-14 382-PK-14 F710-BR F707-WH F720-GN F717-YL C465-OR-10 926-RD L25 F705-PK F708-YL F702-GN F722-OR E799-BR 101-RD-6 109-RD-6 304-WH-10 F715-PU 314-PU-10 998-BR F701-BR J H G F E D C B A 229-BK 893-GN 892-BR 1 50A L27 L26 L22 229-BK-14 229-BK-14 MAG RELAYS BREAKER 116-7655 MAGCB 2 XXX-XX 200-BK XXX-XX 200-BK-10 200-BK L33 TB-2 998-BR L29 F719-BR L21 XXX-XX F716-WH E797-WH INSTRUMENT BOX CONNECTOR 'A' 25-PIN 3T-3043 L23 103-RD L30 L31 L29 L30 INSTRUMENT BOX CONNECTOR 'B' 25-PIN 8N-1517 1 L24 1 104-RD-10 L24 113-OR-14 200-BK 107-RD-10 107-RD-10 200-BK 102-RD XXX-XX CONTROL SWITCH BREAKER 114-1142 998-BR 200-BK-6 AUTO (-) F721-GY F702-GN F722-OR (+) 115-5163 05 105-RD 200-BK 200-BK 102-RD-10 L26 200-BK 200-BK 150-OR 040-OR-14 105-RD L23 050-WH 104-RD C465-OR-10 F722-OR 060-YL 998-BR 114-OR-14 ALT 35 AMP 998-BR L36 150-OR 102-RD-10 TB-3 15 14 13 12 10 9 8 7 20 19 5 4 3 2 103-RD-14 18 17 2 1 ES 6 5 F706-PU EMSSS 11 30 87 87a EMSCB SC SAS OSS AST 060-YL 050-WH 040-OR-14 200-BK F716-WH 86 6 85 ECM RELAY 9Y-2921 L25 F708-YL F705-PK 16 F702-GN 104-RD F722-OR 104-RD 998-BR -B S D +B 1 2 3 3 109-6507 E-STOP 113-OR-14 F706-PU 150-OR OVERSPEED VERIFY SW 7N-8001 L20 START-K WH RD 055-WH F708-YL 200-BK BK 2 1 STOP-K AUTO-K OFF-K 106-RD-14 START2 STOP2 AUTO2 OFF2 OFF1 AUTO1 103-RD-14 STOP1 START1 START-B STOP-B AUTO-B OFF-B 2 3 1 200-BK 200-BK PECMR F716-WH STARTING AID SWITCH 8N-0694 MOMENTARY 150-OR-10 103-RD-14 EMS-II BREAKER 114-1142 10A L33 L42 L28 200-BK 998-BR 102-RD-14 F720-GN L40 998-BR 113-OR-14 F717-YL 200-BK CONTROL SW 127-2331 055-WH F708-YL L21 AIR S/O RELAY LH 9Y-2921 SPEED CONTROL 9X-9591 150-OR-14 103-RD-14 L31 080-GN 070-WH 090-PU 150-OR 150-OR-14 105-RD F702-GN C465-OR-10 RELAY-ONE SHOT 2.4 SEC 9X-3207 030-BU-14 85 86 F708-YL L33 998-BR 229-BK MINIMUM PULL-IN VOLTAGE: 14.4 VDC MINIMUM HOLD-IN VOLTAGE: 7.0 VDC L30 F717-YL 1 1 2 + 102-RD-10 200-BK L28 F716-WH F717-YL 01 02 03 L35 L38 200-BK 2 MCESCB 124-3176 COVER 24 104-RD 23 22 21 200-BK 150-OR 20 19 18 17 16 15 14 13 12 MAN CRANK E-STOP BREAKER 114-1142 200-BK 200-BK 200-BK 11 10 200-BK 200-BK 09 10A F720-GN 200-BK 08 07 06 05 04 200-BK COND INSTRUMENT BOX POWER CONNECTOR 9X-0145 DRC-24 102-RD-6 L40 L40 F706-PU L28 113-OR-14 L36 200-BK 998-BR 998-BR R 200-BK 102-RD-10 998-BR 010-OR-14 998-BR 200-BK 200-BK 200-BK 200-BK 200-BK 150-OR 200-BK TB-8 TB-7 2 1 RHLH ALS ALARM SS MCS 5 4 2 1 200-BK 200-BK 118-GN SAR2 SAR1 ASOS2 ASOS1 998-BR 4 C465-OR-10 3 1 85 86 87a 87 105-RD 30 2 L32 L34 022-WH 024-BR D936-WH B472-YL D839-YL TB-6 104-RD-10 PRELUBE RELAY SLAVE 9X-8124 PPRS 2 1 3 4 C464-BU XXX-XX XXX-XX 024-BR XXX-XX B472-YL D839-YL XXX-XX YL YL 052-YL XXX-XX D936-WH 025-GN L20 200-BK ELECTRONIC MONITORING SYSTEM-II 115-4636 + 24 VOLT IN GROUND + V CLUSTER MODULE CLOCK MODULE LOAD MODULE DATA ACTION LAMP SERVICE CLEAR TRANS SPEED IN ENGINE SPEED IN ALTERNATOR 'R' SENSOR 1/SW 11 SENSOR 2/SW 12 SENSOR 3/SW 13 SENSOR 4/SW 14 SENSOR 5/SW 15 SENSOR 6/SW 16 SENSOR 7/SW 17 SENSOR 8/SW 18 + 8 VOLT OUT ACTION ALARM DATA LINK + DATA LINK - HARNESS CODE 0 HARNESS CODE 1 HARNESS CODE 2 HARNESS CODE 3 HARNESS CODE 4 HARNESS CODE 5 SWITCH 1 SWITCH 2 SWITCH 3 SWITCH 4 SWITCH 5 SWITCH 6 SWITCH 7 SWITCH 8 SWITCH 9/FUEL SWITCH 10/FUEL 09 18 21 11 32 40 20 39 29 19 06 16 22 12 03 31 14 05 04 24 38 28 10 08 27 37 17 07 30 36 26 33 23 13 35 15 25 34 02 01 MANCS 30 XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 028-GY 892-BR 150-OR L34 XXX-XX 027-PU 029-YL 026-OR 025-GN 028-GY ALARM 3N-5762 200-BK L35 87 893-GN TB-5 L29 F705-PK 104-RD 118-GN 304-WH-10 104-RD-14 L30 F707-WH 104-RD 104-RD 107-RD-10 107-RD-10 104-RD 104-RD-14 394-GN-14 87a 395-BR-14 GAUGE 2 OIL FILTER DIFF FUEL FILTER DIFF EXHAUST TEMP INLET RESTRICTION GAUGE 1 VOLTAGE OIL PRESS COOLANT TEMP FUEL PRESS 394-GN-14 GAUGE CLUSTER 2 112-2975 XXX-XX 022-WH 051-WH XXX-XX 026-OR 029-YL 200-BK 200-BK 200-BK 200-BK 053-GN 049-OR L36 926-RD 86 200-BK GAUGE CLUSTER 1 112-2974 85 395-BR-14 F708-YL PPRM 055-WH F708-YL 055-WH SMMS1 200-BK XXX-XX START AID HOLD RELAY 9Y-2921 START AID RELAY 9Y-2921 PRELUBE RELAY MASTER 9Y-2921 MAG RELAY #1 9X-8124 MAG RELAY #2 9X-8124 6 4 3 1 027-PU 027-PU SERVICE SWITCH MOMENTARY 8N-0694 NOTE A 2 3 1 5 2 3 85 86 87a 30 87 3 1 2 314-PU-10 382-PK-14 L35 998-BR F710-BR F707-WH L26 F701-BR E799-BR E799-BR 87a 87 30 30 87 87a 86 85 SMMS2 2 1 3 4 F701-BR 105-RD MANUAL CRANK SWITCH MOMENTARY 8T-9637 EMS-II HARNESS CODE STANDBY PANEL HARNESS CODE 0 = OPEN HARNESS CODE 1 = OPEN HARNESS CODE 2 = GND HARNESS CODE 3 = GND HARNESS CODE 4 = GND HARNESS CODE 5 = GND PRIME PANEL HARNESS CODE 0 = OPEN HARNESS CODE 1 = GND HARNESS CODE 2 = OPEN HARNESS CODE 3 = GND HARNESS CODE 4 = GND HARNESS CODE 5 = GND PREMIUM PANEL HARNESS CODE 0 = GND HARNESS CODE 1 = OPEN HARNESS CODE 2 = OPEN HARNESS CODE 3 = GND HARNESS CODE 4 = GND HARNESS CODE 5 = GND C464-BU 103-RD-14 103-RD-14 027-PU AIR S/O RELAY RH 9Y-2921 104-RD-14 055-WH 200-BK L23 MODE/CLEAR SWITCH MOMENTARY 7N-8008 NOTE A 2 RH/LH 8D-2676 NOTE A ALARM SILENCE 9W-0073 NOTE A GC3 GC2 GC1 EMS 105-RD 107-RD-10 1 NON-ELECTRIC STARTER ENGINES WITH 115-5163 POWER DISTRIBUTION BOX. 200-BK-10 BK-6 SHUTDOWN NOTIFY RELAY-COMMON SHUTDOWN NOTIFY RELAY-NORMALLY CLOSED SHUTDOWN NOTIFY RELAY-NORMALLY OPEN NOTE A J981-WH 200-BK 020-WH-14 030-BU-14 J981-WH 200-BK NOTE A NOTE A 200-BK 199-OR 022-WH 024-BR D936-WH B472-YL D839-YL C464-BU L37 025-GN 029-YL 028-GY 200-BK 200-BK NOTE A NOTE A C464-BU 103-RD 200-BK 30 87 87a 104-RD-14 85 86 1 102-RD 102-RD-14 SHUT-DOWN NOTIFY RELAY 9Y-2921 STOP 229-BK J982-OR 63A BATTERY BREAKER 107-5856 BATTCB 2 START/RUN-2 D839-YL B472-YL STOP-2 L7 L10 L3 L16 L2 L4 200-BK-10 L5 E798-PK L10 L9 L17 L14 E797-WH 998-BR L12 L13 L15 L16 107-RD-10 14 200-BK L37 L20 027-PU L20 1 2 2 1 ALTCB TB-1 RCB TB-4 CONA 050-WH 060-YL 040-OR-14 103-RD-14 TB-12 L33 030-BU-14 030-BU-14 +BATT L27 F715-PU 01 02 03 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 L31 020-WH-14 010-OR-14 E798-PK 090-PU 080-GN D839-YL B472-YL D936-WH 024-BR 022-WH XXX-XX 010-OR-14 E797-WH 11 10 09 08 J982-OR J981-WH 229-BK-14 150-OR-14 150-OR-14 893-GN 892-BR 229-BK-14 998-BR RELAY BREAKER 107-5857 ALTERNATOR BREAKER 125-7096 INSTRUMENT BOX CONNECTOR 9X-1343 DRC-40 L32 L32 892-BR 893-GN L20 32A 07 L22 GAUGE 3 BOOST A/C TEMP GAGE CLUSTER 3 118-8582 020-WH-14 L42 06 2 L21 L21 102-RD-6 104-RD-14 102-RD-6 200-BK-10 1 109-6507 SWITCH 111-1324 BLOCK E798-PK 05 102-RD-10 102-RD-6 104-RD-10 F702-GN 04 ATTACHMENTS 63A SDNR L23 L26 070-WH F719-BR 25 RD-6 06 03 04 01 02 40 39 38 37 CONNECTOR PIN ASSIGNMENT REPRESENTS STANDARD RIGHT HAND SERVICE USING INTERNAL BOX HARNESS P/N 121-4101. CONNECTOR PIN ASSIGNMENT REPRESENTS LEFT HAND SERVICE USING INTERNAL BOX HARNESS 121-4102. MOUNTING GP. 126-9191 J982-OR XXX-XX 998-BR 998-BR 998-BR 111-1323 (N.0.) 111-1324 (N.C.) 111-1324 (N.C.) XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 892-BR 893-GN 893-GN L20 - DIAGRAM-WIRING GENSET - NON-EMCP 132-8095 CHG 00 THERMOCOUPLE CONNECTION 9X-1343 DRC-40 L20 XXX-XX 15Y 15R - + + - 13R 13Y EXHAUST PORT #13 114-2410 EXHAUST PORT #15 11Y 11R - + + - 9R 9Y 7Y 7R - + + - + 5R 5Y 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 3Y EXHAUST PORT #3 EXHAUST PORT #1 EXHAUST PORT #5 EXHAUST PORT #7 EXHAUST PORT #9 EXHAUST PORT #11 3R - - 2 1 1 2 2 1 1 2 2 1 1 2 1R 1Y + 1 2 EXHAUST PORT #12 EXHAUST PORT #10 2 1 1 2 EXHAUST PORT #8 EXHAUST PORT #6 2 1 1 2 EXHAUST PORT #2 2Y 2R 4R 4Y 6Y 6R 8R 8Y 10Y 10R 12R 12Y EXHAUST PORT #4 YELLOW (+) RED (-) 115-9609 THERMOCOUPLE (16) K TYPE PYROMETER ALTRONIC DPY-4118U XXX-XX 2 1 1 2 1 2 EXHAUST PORT #16 EXHAUST PORT #14 2 1 14Y XXX-XX 892-BR L20 XXX-XX 994-GY 14R 16R 16Y L20 892-BR 893-GN L20 F721-GY F705-PK THERMOCOUPLE CONNECTION 8T-9834 DRC-40 F721-GY CONC XXX-XX XXX-XX C B A 03 MODULE USED IN ABSENSE OF WOODWARD SIGNAL PIN-19 AIR SHUT-OFF TIMER 02 01 - + + 2 + - - + - + + - - + + - 1 - SET TO TYPE 'K' & FAHRENHEIT NOTE C: CIRCUITS J981-WH AND J982-OR MUST BE TWISTED TOGETHER AND KEPT AS SHORT AS POSSIBLE BETWEEN INSTRUMENT BOX AND OTHER DEVICES. OTHER DEVICES. NOTE B: CIRCUITS 892-BR AND 893-GN MUST BE TWISTED TOGETHER AND KEPT AS SHORT AS POSSIBLE BETWEEN INSTRUMENT BOX AND NOTE B NOTE C NOTE D NOTE A: SWITCH SHOWN IN NORMAL ENGINE RUNNING POSITION NOTE D: SWITCHED POWER TO BE PROVIDED TO DENOX SYSTEM ENGINE HARNESS IF PRESENT. ENGINE INSTRUMENT BOX L11 L16 L10 L14 L9 L17 L5 CUSTOMER INSTALLED ATTACHMENTS ATTACHMENTS (FACTORY INSTALLED) ENGINE OIL TEMP AIR INLET TEMP A714-PK A714-PK A714-PK A705-YL A705-YL A705-YL A705-YL F727-GN F727-GN F727-GN F727-GN F727-GN D85936 -B RED RD SCHEMATIC ABBREV COLOR LEGEND COLOR SHOWN ON SCHEMATIC WIRE COLOR WHITE WH ORANGE OR YELLOW YL PINK PK BLACK BK GREY GY PURPLE PU BROWN BR GREEN GN BLUE BU TAN TN