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1. 1000KV TECHNOLOGIES 9030 844 866 / 9030 844 877
ECE / EEE / EIE / MECHAICAL / MECHATRANIC MAIN & MINI PROJECTS
1000KV TECHNOLOGIES
FLAT NO:#A2 ; EurekaCourt Complex ;OPPLine of R.S Brothers; near Image Hosp; Ameerpet
9030 844 866 / 9030 844 877
Double way Friction wielding
Aim :
The project presents the design and implementation of double way friction welding .
Abstract :
The word “friction” is often used to depict something negative – friction between two
people, two vehicles, thoughts of two people, etc. In engineering, however, changing the way
friction happens, can lead to something very miraculous. Friction brought about between two
metals in a controlled condition can actually bind the two metals together. Friction Welding – a
boon to mankind.
Broadly there are two types of welding: Fusion Welding, which relies of the formation
of molten bridge, and Pressure Welding which relies on the deformation of the metals. Pressure
welding takes place without any melting of the metal. As a matter of fact, all ductile metals can
be cold pressure welded, but the forces required would be massive and impractical. Hence, to
improve the ductility materials were heated using flame, induction, resistance or friction.
By definition, friction welding is a class of solid-state welding processes that
generates heat through mechanical friction between a moving work-piece and a stationary
component, with the addition of a lateral force called “upset” to plastically displace and fuse the
materials.
The quality of welded junction, and particularly the efficiency of the friction welding
process, depends on the relative velocity of the friction surfaces and on the axial force applied
during the heating period. All other conditions being equal, these factors determine the intensity
of the heat introduction for the welding of the given pair of metals
Block Diagram will consist the following modules
This project mainly consists of following blocks:.
1) Ac motor
2) Shaft propeller
3) Chassis
4) drilling gripper

2. 1000KV TECHNOLOGIES 9030 844 866 / 9030 844 877
ECE / EEE / EIE / MECHAICAL / MECHATRANIC MAIN & MINI PROJECTS
1000KV TECHNOLOGIES
FLAT NO:#A2 ; EurekaCourt Complex ;OPPLine of R.S Brothers; near Image Hosp; Ameerpet
9030 844 866 / 9030 844 877
Block diagram:
Work piece: plastic bar (eg: Use and throw pens)
Motors: AC Motors, 1440 rpm
Project covering topic
1) Ac motor
2) Shaft propeller
3) Drilling gripper
4) Shaft pusher
uses ;
 Fine-grained structure that cannot be obtained through other welding processes
 Very high static strength
 The welds are leak-tight
Declaration of Project Interest to Project Guide:
 Respected Sir/Madam,
 We are happy to work this project under your guidance, and we are interested to
develop this idea, kindly accept to allow us to this project
 THANK YOU!

3. 1000KV TECHNOLOGIES 9030 844 866 / 9030 844 877
ECE / EEE / EIE / MECHAICAL / MECHATRANIC MAIN & MINI PROJECTS
1000KV TECHNOLOGIES
FLAT NO:#A2 ; EurekaCourt Complex ;OPPLine of R.S Brothers; near Image Hosp; Ameerpet
9030 844 866 / 9030 844 877
Demo project View:
After friction wielding:
Project Video Reference Links:
(Video proves the working of project only, size depends on cost effective)
https://www.youtube.com/watch?v=NBfn9XHs6JY