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Presented by,
M.Thirumoorthy MBA
Introduction
• Developed by the Japanese
• Housekeeping System
• Helps Create a Better Working
Environment and a Consistently
High Quality Process
THE 5S PRINCIPLES
• SEIRI – Sort out
• SEITON – Systemize
• SEISO – Shining
• SEIKETSU – Standardize
• SHITSUKE - Sustain
ORGANISATION(SEIRI)
• Decide what you need
• Remove unnecessary clutter
• All tools, gauges, materials, classified
and then stored
• Remove items which are
broken, unusable or only occasionally
used
ORDERLINESS(SEITON)
• Once you have eliminated all the un needed
item
• Now turn to the left over items
• Set everything in proper place for quick
retrieval and storage
• Arrange tools, parts, and instructions in such
a way that the most frequently used items
are the easiest and quickest to locate
CLEAN (SEISO)
• Create a spotless workplace
• Identify and eliminate causes of remove the
need to clean
• Sweep, dust, polish and paint
• Maintaining cleanliness should be part of
the daily work
STANDARDISE(SEIKETSU)
• Generate a maintenance system for the first
three
• Develop procedures, schedules, practices
• Continue to assess the use and disposal of
items
• Real challenge is to keep it clean
• Develop procedures, schedules, practices.
DISCIPLINE (SHITSUKE)
• Means inoculate courtesy & good habits
• Make it a way of life
• Part of health and safety
• Involve the whole workforce
• Develop and keep good habits
• Maintain and review standards. Once the
previous 4 S's have been established, they
become the new way to operate.
ADVANTAGES OF 5S
• Health and Safety is ensured
• Machine maintenance
• Quality
• Productivity
• Lean Manufacturing
• Time saving
Cond…
• Quick Retrievel
• Accidents & mistakes minimised
• Increase space
• Creates workplace ownership
• Company image improves
Before
After
Before
After
Activity
The number game
Arrange the numbers 1 to 49
10
13
23
27
30
47
51
58
62
79
40
1
2
3
10
13
23
27
30
47
40
1
• 6
10
13
23
27
30
47
40
1
4
Numbers from 1 to 49
10
13
23 27 30
47
40
5s analisis in thiru

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5s analisis in thiru