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5 S Presentation Basic Training

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How to make Workplace Organization stating with 5S.

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5 S Presentation Basic Training

  1. 1. 5S Basics 5S
  2. 2. 8 WASTES <ul><li>D efect / Correction </li></ul><ul><li>O verproduction </li></ul><ul><li>W aiting </li></ul><ul><li>N ot utilizing employee talents </li></ul><ul><li>T ransportation / material movement </li></ul><ul><li>I nventory </li></ul><ul><li>M otion </li></ul><ul><li>E xcessive processing </li></ul>
  3. 3. PPB (Monthly) COB (Daily) Visual Factory-Information Gathering/Organization PAB (Hourly) Information Center (Plant-wide Reporting) From Each Department Department Reporting PAB = Process Analysis Board COB = Certified Operation Board PPB = Process Performance Board
  4. 4. Sort Straighten Shine Standardize Sustain
  5. 5. Introduction
  6. 10. There are basically three different types of workplaces...
  7. 14. Scan
  8. 17. 1S 4S 3S 2S 5S Sort Straighten Shine Standardize Sustain
  9. 19. Sort
  10. 20. <ul><li>1S </li></ul><ul><li>Sort </li></ul><ul><li>Segregate What Is Needed, Needed </li></ul><ul><li>Later, and Not Needed </li></ul><ul><li>Discard What Is Not Needed </li></ul><ul><li>Segregate Needed Items By Frequency </li></ul><ul><li>of Use </li></ul>
  11. 21. Where to Perform
  12. 24. CENG-LE-XXX (--) File completed Tag at ____________ 5S --- RED TAG Enter # in box Enter # in box Enter # in box Item Name &/or Description: Department: Value per Item: Classification: 1.               Raw Material 2.               Work-in-Process 3.               Component 4.               Finished Product 5.               Machine / Equipment 6.               Mold / Jig 7.               Tool / Fitting 8.               Other______________ Reason: 1.               Unnecessary 2.               Defective 3.               Leftover Material 4.               Unknown 5.               Other______________ Action: 1.               Eliminate 2.               Return 3.               Move to Red Tag Storage 4.               Other_______________ Completed:       Tag Attached: Year_____ Month_____ Day____ Action Taken: Year_____ Month_____ Day_____
  13. 25. Sort
  14. 28. Straighten
  15. 29. 2S Straighten
  16. 31. Small Crescent Wrench Small Claw Hammer Flat Tip Screwdriver Large Crescent Wrench Large Claw Hammer
  17. 35. Stage 1 Stage 2 Stage 3 Stage 4
  18. 37. Before After
  19. 38. Before After
  20. 39. Before After
  21. 40. Before After
  22. 41. Shine
  23. 42. 3S Shine
  24. 43. Why Shine?
  25. 47. Shine Targets
  26. 49. 5S Assessment Score Sheet
  27. 52. It is important that we establish the first 3S before we progress to the next 2S.
  28. 53. Standardize
  29. 54. 4S Standardize
  30. 57. Sustain
  31. 58. 5S Sustain
  32. 60. January 2007 June 2007
  33. 63. ?
  34. 65. Now, what would you do?
  35. 70. Remember 5 S 1S 4S 3S 2S 5S Sort Straighten Shine Standardize Sustain
  36. 71. ?

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