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The insulation material is either paper impregnated with oil, or polymers
such as polyethylene. The presence of contaminants, protrusions or voids
(CPVs) in the insulation can lead to insulation overstress and eventual cable
failure after time in service. In practice, modifications are made to the basic
cable structure to ensure that the electric stress is uniformly distributed to
avoid CPV induced discharges and other failure mechanisms. Stress design
considerations are particularly important in HV and EHV cable insulation
systems.
There are about four main types of
power cables, usually categorised on
the basis of insulation systems. These
are:
โ€ข Low density polyethylene (LDPE)
โ€ข High density polyethylene (HDPE)
โ€ข Cross linked polyethylene (XLPE)
โ€ข Ethylene propylene rubber (EPR)
Self contained fluid filled (FF or LPOF)
Paper or paper propylene laminated (PPL) insulated with individual
metal sheaths and impregnated with low pressure oil (Fig. 2). Mass
impregnated non draining ( MIND or solid ) Paper insulated with individual
metal sheaths and impregnated with a low viscosity polybutene compound.
Usually applied in MV and submarine DC installations.
High pressure fluid filled (HPOF or pipe type) Paper insulated and installed in
trefoil in steel pressure pipes, impregnated with high pressure non-
degradable fluid. The fluid is usually compressed gas (N2 or SF6) at typical
pressures of 15 bar (Fig. 3).
The above factors need to be taken into account at the design stage. It is
not easy to take into account the length of operation due to the long lifetimes
of cables. This is usually accommodated by extrapolating data obtained over a
limited test period. Test data show that electric stress has a big influence on
the ageing rate (Fig. 9 ). The allowance made for ageing has an influence
on the eventual size of the cable. Other design considerations include:
โ€ข Semi-conducting cylinders in polymer cables for stress control
โ€ข Filling voids with oil in oil filled cables
โ€ข Increasing of pressure of gas in voids in pressurised cables
The operating electric stresses of cables are in the range of 3-11 kV/mm,
which is much lower than the withstand capacity of insulating materials used.
The electric stress in practical cables is reduced by the following factors:
โ€ข Increased operating temperatures
โ€ข Length of operation
โ€ข Length and thickness of insulation (high probability flawed insulation)
The condition of the cable insulation is usually monitored through the
following two main methods:
โ€ข Loss tangent measurements in which the variation of tan ฮด with
temperature and voltage is measured periodically. In a good material, tan ฮด
should be small and constant over the operating voltage range. A different
characteristic is an indication of faulty insulation (Fig. 10).
โ€ข Partial discharge (PD) measurements in which the health of the insulation
is indicated by the patterns of the pulses recorded. PD measurements
require specially shielded laboratory facilities and equipment to ensure that
the results are free of any external interference.
This paper was represented at the Power Cables and Switchgear
Conference in 2007 and is republished with permission
[1] A Haddad and D Warne (Editors), Advances
in High Voltage Engineering, IEE Power
Energy Series 40, IEE Publishers, London ISBN
0852961588, Chapter 10, 2000.
[2] Products Catalogue, NKF Kabel BV, Power
Cable Division, Holland, 1982.
[3] Ravindra Arora and Wolfgang Mosch, High
Voltage Insulation Engineering, New Age
International Publishers Limited, New Delhi,
ISBN 812240619-X, 1995.
[4] L A Dissado and J C Fothergill, Electrical
Degradation and Breakdown in Polymers,
Peter Peregrinus, London, 1992.
[5] E F Stennis and F H Kreuger Water Treeing in
Polyethylene Cables, IEEE Transactions on EI,
Vol. 25, No.25, pp 989-1028, 1990.

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High voltage cable insulation systems

  • 1.
  • 2. The insulation material is either paper impregnated with oil, or polymers such as polyethylene. The presence of contaminants, protrusions or voids (CPVs) in the insulation can lead to insulation overstress and eventual cable failure after time in service. In practice, modifications are made to the basic cable structure to ensure that the electric stress is uniformly distributed to avoid CPV induced discharges and other failure mechanisms. Stress design considerations are particularly important in HV and EHV cable insulation systems.
  • 3. There are about four main types of power cables, usually categorised on the basis of insulation systems. These are: โ€ข Low density polyethylene (LDPE) โ€ข High density polyethylene (HDPE) โ€ข Cross linked polyethylene (XLPE) โ€ข Ethylene propylene rubber (EPR) Self contained fluid filled (FF or LPOF)
  • 4. Paper or paper propylene laminated (PPL) insulated with individual metal sheaths and impregnated with low pressure oil (Fig. 2). Mass impregnated non draining ( MIND or solid ) Paper insulated with individual metal sheaths and impregnated with a low viscosity polybutene compound. Usually applied in MV and submarine DC installations.
  • 5. High pressure fluid filled (HPOF or pipe type) Paper insulated and installed in trefoil in steel pressure pipes, impregnated with high pressure non- degradable fluid. The fluid is usually compressed gas (N2 or SF6) at typical pressures of 15 bar (Fig. 3).
  • 6.
  • 7.
  • 8.
  • 9. The above factors need to be taken into account at the design stage. It is not easy to take into account the length of operation due to the long lifetimes of cables. This is usually accommodated by extrapolating data obtained over a limited test period. Test data show that electric stress has a big influence on the ageing rate (Fig. 9 ). The allowance made for ageing has an influence on the eventual size of the cable. Other design considerations include: โ€ข Semi-conducting cylinders in polymer cables for stress control โ€ข Filling voids with oil in oil filled cables โ€ข Increasing of pressure of gas in voids in pressurised cables The operating electric stresses of cables are in the range of 3-11 kV/mm, which is much lower than the withstand capacity of insulating materials used. The electric stress in practical cables is reduced by the following factors: โ€ข Increased operating temperatures โ€ข Length of operation โ€ข Length and thickness of insulation (high probability flawed insulation)
  • 10. The condition of the cable insulation is usually monitored through the following two main methods: โ€ข Loss tangent measurements in which the variation of tan ฮด with temperature and voltage is measured periodically. In a good material, tan ฮด should be small and constant over the operating voltage range. A different characteristic is an indication of faulty insulation (Fig. 10). โ€ข Partial discharge (PD) measurements in which the health of the insulation is indicated by the patterns of the pulses recorded. PD measurements require specially shielded laboratory facilities and equipment to ensure that the results are free of any external interference. This paper was represented at the Power Cables and Switchgear Conference in 2007 and is republished with permission
  • 11. [1] A Haddad and D Warne (Editors), Advances in High Voltage Engineering, IEE Power Energy Series 40, IEE Publishers, London ISBN 0852961588, Chapter 10, 2000. [2] Products Catalogue, NKF Kabel BV, Power Cable Division, Holland, 1982. [3] Ravindra Arora and Wolfgang Mosch, High Voltage Insulation Engineering, New Age International Publishers Limited, New Delhi, ISBN 812240619-X, 1995. [4] L A Dissado and J C Fothergill, Electrical Degradation and Breakdown in Polymers, Peter Peregrinus, London, 1992. [5] E F Stennis and F H Kreuger Water Treeing in Polyethylene Cables, IEEE Transactions on EI, Vol. 25, No.25, pp 989-1028, 1990.