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PT. Tiara Vibrasindo Pratama :
-
-
-
Predictive maintanance services
Conditional Failure Monitoring Technology
Training and Certification
PT. MTS Indonesia :
- Asset Management Consultant
Head office :
Jln. Penjernihan II No. 5A, Bendungan Hilir
Jakarta Pusat
We are The Reliability Group established 1995
Emerson's Machinery Health Management business is
the ideal choice for developing and enhancing mechanical
reliability because we specialize in machinery analysis.
Mobius offer computer-based training products (in three
languages), public and in-plant training courses, and distance
learning courses.
CTC are committed to being the world leader in the quality
of vibration analysis product and services that CTC provide
to CTC customers.
EPRI provides an integrated portfolio of engineering services,
business consulting, and information products to clients across the
entire power industry.
Reliability Partner
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EA Technology has provided leading edge power asset management
solutions for over 40 years. Its customers operate across a spectrum of
industries, notably the electricity, rail and industrial sectors, both in the
UK and through a network of distributors across the world. In particular,
they are market-leaders in the areas of Partial Discharge (PD)
me.asurement and Condition Based Risk Management (CBRM)
methodologies.
Reliability Partner
And many other company has joined
Experiences - Competency
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Topik Pembahasan
Day 1
General Maintenance
Partial Discharge
PD Rotating Machines
PD
Day 2
Stator
Mekanisme Kegagalan
Analysis
Day 3
Switchgear
Mekanisme Kegagalan
Analysis
Ingatkah terakhir kali ke
dokter?
Demam
Operasi Bypass
Jantung
Suntik Botox
Penggantian
Ginjal per 10
tahun
Cek Up
tahunan
Pemeriksaan
mendalam di
RS
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Pemeliharaan tubuh dalam
perspektif engineering
filosofi strategy
Demam
Operasi bypass
jantung
Krisis, mendadak Breakdown
maintenance
Suntik botox
Penggantian
ginjal per 10
tahun
Time-based Preventive
maintenance
Cek up Condition based Predictive
maintenance
Bagaimana pemeliharaan aset ?
Demam Alarm temperatur air
Operasy Bypass Jantung Perbaikan winding
Suntik Botox Injeksi resin
Penggantian ginjal per 10
tahun
Rewinding per 10 tahun
General Cek Up Online monitoring
Pemeriksaan mendalam
rawat inap
Offline test
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General Maintenance
Ada 4 maintenance yang dilakukan :
Reactive Maintenance
Preventive Maintenance
Predictive Maintenance
Proactive Maintenance
Reactive Maintenance
Membiarkan mesin beroperasi sampai terjadi kerusakan. Tidak ada
tindakan sebelum terjadi kegagalan.
Disebut juga dengan Run To Failure Maintenance
The philosophy is
“just let it break”
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Reactive Maintenance
Keuntungan:
Murah
Mesin tidak dirawat secara berlebihan
Kerugian:
Tidak ada persiapan terhadap terjadinya kerusakan
mesin (downtime) karena terjadinya mendadak.
Kerusakan akan menyebar ke komponen lain dan
bisa terjadi kerusakan fatal (catastrophic) sehingga
biaya perbaikan akan mahal.
Kerugian produksi besar.
Preventive Maintenance
Dikenal juga sebagai Calendar-based Maintenance, jenis
perawatan ini menggunakan teori yang menyebutkan
bahwa umur mesin terbatas dan kemungkinan terjadinya
kegagalan akan meningkat seiring dengan meningkatnya
umur mesin.
Jadi kegiatan perawatan akan dilaksanakan sebelum
mesin membutuhkannya.
The philosophy is
“fix it before it break”
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Preventive Maintenance
Terdapat masalah dalam memperkirakan
umur dari mesin sebelum mesin itu
mengalami kegagalan.
Preventive Maintenance
Keuntungan:
Perawatan dilakukan pada waktu yang sudah ditentukan dan
dipersiapkan.
Kegagalan mesin yang tidak terduga dapat dikurangi.
Oleh karena itu kerusakan fatal dapat dikurangi.
Terganggunya jalan produksi bisa dikurangi.
Ada pengaturan yang jelas terhadap penyimpanan komponen
cadangan dan biaya.
Kerugian:
Masin terlalu sering diperbaiki bahkan pada saat dimana mesin itu
sebenarnya tidak mengalami masalah sama sekali.
Tindakan perawatan seringkali menambah masalah daripada
menguranginya.
Masih terjadi unscheduled breakdowns.
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Predictive Maintenance
Predictive maintenance, disebut juga dengan Condition Based
Maintenance adalah suatu proses yang membutuhkan
teknologi dan keahlian orang yang menggabungkan
semua data diagnostik dan performance yang ada,
maintenance histories, data operasi dan desain untuk
membuat keputusan kapan harus dilakukan tindakan
perawatan pada major / critical equipment.
The philosophy is
“if it ain’t broken, don’t fix it”
Predictive Maintenance
Keuntungan:
Kerusakan mesin (downtime) yang tidak terduga dapat
dikurangi.
Komponen hanya dipesan saat dibutuhkan jadi
penumpukan stok komponen bisa lebih dikurangi.
Tindakan perawatan bisa lebih direncanakan.
Kerugian:
Biaya yang tinggi dalam mempersiapkan peralatan
instrumen dan tenaga ahli.
Tidak ada kepastian apakah umur mesin bisa lebih
panjang.
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•PDM Program
–Alerting
–Diagnostics
–Root Cause Failure
–Performance metrics
–Communications
–Skills
Diagnostic &
Process Data
Periodic
Diagnostic
Data
Operator Log
Data
Design &
Historical Data
Design &
Historical Data
Engineering
Maintenance
Operations
Engineering
Maintenance
Operations
Maintenance
Planning
Scheduling
Batch Testing &
Inspection Data
Maintenance
Histories &
Records Data
Predictive Maintenance
Teknologi Predictive Maintenace
PDM Mesin
Infrared
Vibration
Ultrasound
Shaft Voltage
Oil Analysis
Partial Discharge
MCSA
Rotor Flux
DGA
PDM Manusia
Thermometer
?
Cek THT
Cek Osteoporosis
Cek Darah
Partial Discharge
?
Cek Paru-paru
?
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Masih ingat ?
Signal PD
Detected
Effect PD
Detected
Kendalikan Takdir Aset Anda
PD Monitoring Rewinding tiap 10
tahun
Menunggu dan
berdoa hasil OH
baik
Lapor kegagalan
mesin ke atasan
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Mengapa PD sebagai parameter
PdM ?
Failure Mechanism dengan gejala PD
membutuhkan waktu yang lama untuk
merusak insulasi sepenuhnya
NAMUN
Beberapa problem bisa menyebabkan
kegagalan hanya dalam 2 menit apabila
tidak dimonitor
Proactive Maintenance
Dikenal juga sebagai Precision Maintenance dan Reliability
Based Maintenance. Metode perawatan ini lebih
menitikberatkan pada indentifikasi akar permasalahan dan
memperbaikinya untuk mengurangi kemungkinan mesin
akan rusak.
The philosophy is
“fix it once and fix it right”
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Proactive Maintenance
Memaksimalkan umur operasi mesin dan meningkatkan
keandalan serta efisiensinya melalui :
Analisa penyebab kegagalan (Root Cause Failure Analysis)
Instalasi mesin dilakukan dengan kepresisian yang tinggi.
Pelatihan personel.
3 hal yang harus ditelusuri:
Mengapa mesin selalu mengalami kegagalan berulang-ulang ?
Jenis tindakan apa yang harus dilakukan ?
Apakah mesin beserta komponen-komponennya telah terpasang
dengan benar ?
Proactive Maintenance
Keuntungan:
Umur operasi mesin bisa lebih diperpanjang
Keandalan mesin meningkat
Kegagalan mesin dapat dikurangi
Biaya perawatan keseluruhan bisa dikurangi
Kerugian:
Investasi dengan biaya tinggi untuk peralatan instrumen dan
keahlian personel
Diperlukan keahlian khusus dari para personelnya.
Dibutuhkan investasi waktu untuk menerapkan metode ini.
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Why Test for Partial Discharge?
How to prevent Motors and Generators failure in-service?
Need a predictive maintenance tool
1. 50% due to bearing/vibration problems – Mechanical
• SOLUTION: On-Line Vibration Analysis
2. 40% due to Stator Insulation Problems – Electrical
• SOLUTION: On-Line PD Testing
3. 10% due to rotor problems – Electrical
• SOLUTION: On-Line Flux or CSA Monitoring
Analysis of MV Switchgear Faults
Ea Technology, 2006
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Rentang deteksi PD terhadap kerusakan
akibat mekanisme kegagalan
• 10 tahun untuk mesin > 18kV
• 5 tahun untuk mesin 13.8 kV
• 2 – 3 tahun untuk mesin 6 kV
• beberapa bulan untuk mesin 4 kV
Partial Discharge
Partial Discharge (PD) is an electrical
discharge that does not completely bridge
the space between two conducting
electrodes. The discharge may be in a gas
filled void in a solid insulating material, in a
gas bubble in a liquid insulator, or around an
electrode in a gas. When partial discharge
occurs in a gas, it is usually known as corona.
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Partial Discharge Activity
Gaseous medium
Voids or gaps
Electrical stress
Electron
e¯
e¯
e¯
e¯
Dielectric Strength
Material Dielectric
Strength
Air ~3 kV/mm
Mineral Oil ~10- 15 kV/mm
Polyethylene ~20 kV/mm
EPR (Rubber) ~25 kV/mm
Vacuum ~20-40 kV/mm
Impregnated
Paper
~20-50 kV/mm
XLPE ~20 kV/mm
SF6 (3.5 bar) ~15 kV/mm
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What Are Partial Discharges?
Small electrical sparks in air-
filled cavities in or adjacent
to HV electrical insulation
They occur when the electric
stress exceeds the electrical
breakdown strength of the air
in the void
Breakdown strength of air
Eair=Vair/dair = 3 kV/mm
Breakdown strength of
insulation Einsulation ≈ 300
kV/mm
How Does PD Occur?
Capacitive voltage builds
across an air-filled void
PD occurs if Vair/dair >
3kV/mm ( i.e., electrical
stress exceeds electrical
breakdown point of gas)
Monitor PD by detecting
and measuring the resulting
current pulses
PD occurs if Vair / dair > 3 kV/mm
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PD Pulse Characteristics
Extremely fast rise-time current pulse = short
pulse width
Rise-time at discharge origin ~ 1 to 5 ns
1 - 5 ns
t
I
PD in your Equipment
Rotating Equipment
Generator (Stator)
Motor (Stator)
Static Equipment
Switchgear (SF6,CT,PT,BusBar,CableBox,Connection,dLL)
Transformer (Oil,Bushing,Paper)
Overheadline (Bushing,Cable)
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PD in Rotating Machines
Internal Discharge
Internal Voids
Internal Delamination
Slot Discharges
Discharge in the end winding
Surface Discharges
Phase to phase Discharges
Conductive Particles
Internal Discharge
Internal Voids
Cause:
Improper manufacturing
Process:
Formation of voids
PD attacks insulation
Internal
Air
Voids
11,000 hp, 6.6kV Motor Coils
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Internal Discharge
Internal Delamination
Cause:
Lose of mechanical strength
due to overheating
• Overloading
• Defective cooling
Process:
– Insulation delamination
– Conductor vibration
– PD occurs in the voids
Insulation
Delamination
Ground fault
Slot Discharge
Cause:
Loose windings and
wedges
Magnetic forces
between bars & between
rotor and stator windings
Process:
Bars move relative to
core
Abrasion of semicon
coating layer
Partial discharges occur
in the slot
Produce ozone as a result
of O3 + N2 Nitric acid
Turbo Generator Failure due to
Loose Windings in the Slot
Electrical Slot
Discharge
(Ladder effect
clearly visible)
White
Powder
Residue
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Discharge Endwinding
Surface Discharge
Cause:
Improper manufacturing
Over high electric stress
Over high temperature
Process
Grading loses ground contact
Floats to high voltage
Interface to ground sparks
Produces ozone
White band at slot exit
Endwinding discharges
(Grading/semicon coating fault)
Discharge Endwinding
Phase to Phase Discharge
Cause:
Poor Design
Process
Phase to phase PD
Produce ozone as result of
O3+N2 Nitric acid
Erode and puncture the
insulation
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Cause:
– Foreign material entering
machine such as:
Oil, Grease, Dust
Process:
– Reduces surface resistance
– Electrical tracking
– Insulation erodes over time
Electrical tracking across
blocking,
evident when winding
cleaned
Turbo Endwindings
Electrical tracking
Conductive Particles
Insulation Damage
from Electrical Tracking
Conductive Particles
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Internal Discharges: occuring in void or cavities within
solid or liquid dielectrics
Surface Discharges: appearing at the boundary of the
different insulation materials
Continuous impact of discharges in solid dielectrics
forming discharge channels (treeing) in organic
materials
Corona discharge occuring in gaseous dielectrics in
the presence of inhomogeneous fields
PD Static Equipment
PD Static Equipment
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Strand insulation
Purpose :
to insulate the individual strands
which make up a turn bundle. Turns
are made up of smaller strands to
lower the skin effect and stray
current losses from the axial
magnetic fields. Strands have a
larger surface area (skin) and can
carry more current than a solid
conductor.
Turn insulation
Purpose :
to prevent shorts between turns and to
provide sufficient dielectric strength to
prevent insulation failure under the
influence of high transient voltages
imposed on the stator windings during
starting, lightening strikes or IFD
operation.
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Groundwall Insulation
Purpose :
prevent shorts between the copper
conductors and the grounded stator
core. The thickness of the groundwall
insulation is solely dependent upon
the voltage rating of the machine
and the volts/mm stress chosen by
the manufacturer.
Material Dielectric
Strength
Air ~3 kV/mm
Mineral Oil ~10- 15 kV/mm
Polyethylene ~20 kV/mm
EPR (Rubber) ~25 kV/mm
Vacuum ~20-40 kV/mm
Impregnated
Paper
~20-50 kV/mm
XLPE ~20 kV/mm
SF6 (3.5 bar) ~15 kV/mm
Impregnate or press cure
Conventional VPI
Global VPI
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Conventional VPI
Winding dimasukkan satu persatu
Winding dipanaskan terlebih
dahulu
Resin (Mika) ditransferkan kedalam
tank
Lalu di press sampai resin masuk
kembali ke tank vacuum (proses
impregnasi)
Keluarkan Winding dari tank lalu
dipanaskan menggunakan oven
Kemudian baru dimasukkan
kedalam stator slot lalu diberikan
wedge (penahan winding)
Global VPI
Winding diisolasi dengan mica paper
atau mica tapes terlebih dahulu
Lalu dimasukkan kedalam stator slot
kemudian diberikan wedge.
Endwinding diberikan penahan dan
juga di tali
Dimasukkan kedalam tank VPI yang
besar
Dipanaskan
VPI tank di tutup dam divacuum
Proses impregnasi dilakukan
Lalu Dikeluarkan setelah dilakukan
proses pressure
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Surface Coating
Semiconductive (Conductive)
Coating
sejenis carbon
Mencegah surface discharge di
stator slot
Stress Grading Coating
Silicon carbide
Non linear resistant
Overlap semi conductive
coating
Mencerai beraikan electrical
stress di endwinding
Surface Coating
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Types of PD in rotating machines
Internal Discharges
Internal Voids
Internal Delamination
Delamination between conductor and insulation
Electrical treeing
Slot Discharges
Discharges in the end-winding
Surface Discharges
Phase to phase Discharges
Conductive Particles
Arcing and sparking
Arcing at broken conductors
Vibration sparking
Based on IEC/TS 60034-27
Internal Discharges
Internal Void
Cause :
Improper Manufacturing
Process :
Formation of voids
PD attacks insulation
Internal
Air Voids
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Internal Discharges
Internal Delamination
Cause
Loose of mechanical strength due to
overheating
Overloading
Defective cooling
Process
• Insulation delamination
Conductor vibration
Thermal Deterioration
PD occurs in the voids
Insulation
Delamination
Ground fault
Delamination between conductors and
insulation
Cause
Load cycling
Improper Manufacturing
Process
Formation of voids
PD attacks insulation between conductor
Internal Discharges
Internal
Air Voids
Based on IEC/TS 60034-27
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Electrical Treeing
Cause
Ageing process
Process
Internal Voids
Rough Structures of inner conductors
Internal Discharges
Insulation Impurities
Internal Delamination
Internal Discharges
Slot Discharges
Cause
Loose windings and wedges
Magnetic forces between bars
Magnetic forces between rotor and stator
Process
Bars move relative to core
Abrasion of semicon coating layer
Partial Discharges occurs in the slot
Produce ozone as a result of
O3 + N2 Nitric acidElectrical Slot
Discharge
(Ladder effect
clearly visible)
White
Powder
Residue
Turbo Generator Failure due to
Loose Windings in the Slot
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Discharges in the End-winding
Surface Discharges
Cause
Improper Manufacturing
No stress control coating is no applied
Contamination
Porosity
Thermal effect
Process
Stress Control coating ineffective
Surface exceeds the breakdown field of surrounding gas
Phase to ground Fault
Discharges in the End-winding
Phase to phase Discharges
Cause
Inadequate Spacing
Improper Manufacturing
Process
Grading loses ground contact
Erode and puncture the insulation
Produce ozone as a results of :
O3+N2 Nitric acid
White powder
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Conductive Particles
Conductive Particles
Cause
Contamination
Process
Strong local concentration of Partial
Discharge
Pin hole in insulation
Arcing and sparking
Cause
Mechanical Vibration
Broken conductors
Process
Vibration at winding bars
Arc from semi-conductive to core iron
Damage ground-wall insulation by erosion process
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Noise and Disturbance
Based on IEC/TS 60034-27 :
Noise :
“Noise is defined to be non-stator winding signals that clearly are not
pulse”
Disturbances :
Electrical pulses relatively in short duration
May have many of characteristics of Stator winding PD (but in fact not)
Some are synchronized to the AC cycle (some are non-synchronized)
Sometimes synchronized disturbance pulses can be suppressed based
on their position with respect to the AC phase angle.
Examples of synchronized disturbances :
a) Partial discharges caused by e.g. electrostatic precipitators or bushing
discharges
b) Power tool operation such as from arc welding and commutator
sparking (may also be unsynchronized)
c) Transients caused by power electronics, for example converter fed
motors or excitation systems. This disturbance may also be unsynchronized
to the AC cycle
d) Poor electrical connections (leading to contact sparking) on the bus or
cable connecting the rotating machine to the power system
e) Poor electrical connections elsewhere in the plant that lead to contact
sparking
f) PD in other apparatus connected to the motor or generator terminals,
for example output bus, power cable, switchgear and/or transformers
g) Arcing or sparking sources within the motor or generator, such as stator
core lamination sparking
Based on IEC/TS 60034-27
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Examples of non-synchronized disturbances :
h) Power tool operation (arc welding and commutator sparking)
i) Transients caused by power electronics, for example converter fed
motors or static excitation systems
j) Slip ring sparking on the machine rotor
k) Overhead crane power rail sparking
Based on IEC/TS 60034-27
Frequency domain separation
PD bisa muncul di frekuensi rendah ke frekuensi tinggi
Sehingga dilakukan separasi dengan lower cut-off frequency dan
upper cut-off frequency
Based on IEC/TS 60034-27 dibagi menjadi beberapa separasi :
High Frequency range (HF : 3MHz to 30MHz)
Very High Frequency (VHF : 30MHz to 300MHz)
Ultra High Frequency (UHF : 300MHz to 3GHz)
Low Frequency (LF : below 3 MHz)
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Time domain separation
Disturbances PD can be separated with
time domain
Time domain separation have two types :
Pulse shape analysis
Time of pulse arrival
(Both types can only be used with a high
bandwidth detection system HF,VHF,UHF)
Klasifikasi Sensor Mesin Sensor
sistem
PD aset X X + Delay
Noise dari
sistem
X + Delay X
Noise dari
bus
X + < Delay X + < Delay
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Combination of Frequency and
Time domain separation
Time and frequency domain separation can be developed through a
pulse shape analysis to produce a so-called “TF” map that plots the
equivalent time length of the pulses versus their equivalent frequency
content.
Gating
In such cases, trigger circuits can be incorporated
that predict when the disturbance will occur
which then will open a gate to prevent the signal
from the PD sensor at the time of the disturbance
from being counted as stator PD.
Trigger circuit will produce gate.
- When signal is from PD the trigger circuit gate
will close
- When signal is from disturbance the trigger
circuit gate will open
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Pattern recognition separation
Separation can be manual and automatic
On Manual Method :
Experience of the observer needed
Display in PD instrument will show the positive and negative pulses, the
position of pulses on the AC cycle, as well as the magnitude of the pulse. An
experienced observer can often recognize stator PD and or disturbance.
On Automated Method (computer-aided):
Pattern recognition is rapidly evolving field of investigation. A number of
pattern recognition methods have been applied to separate PD from
disturbances and indeed separate various failure processes from one
another. Some of the methods include:
Statistical analysis of the distribution of pulses with respect to AC phase
position, e.g. the mean, standard deviation, skew and kurtosis of the phase
angle for positive and negative pulses. Stator winding PD will likely have
different statistical moments than some types of disturbances.
Artificial intelligence driven pattern recognition analysis to replicate the
thought processes of an expert who manually distinguishes PD from
disturbances.
Time-frequency transforms, combined with cluster recognition methods and
fuzzy logic to separate and to identify pulses associated with different failure
processes and types of disturbances
Pattern recognition separation
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PD Sensors
Dalam prinsipnya PD dapat dideteksi
dengan memancarkan atau
dipancarkan electromagnetic pulse
signals. Sehingga dipakai coupling
capacitor untuk mendeteksi signal PD
yang tiba pada sensor PD yang
diinstall. Akan tetapi signal yang
dipancarkan akan terattenuasi. oleh
sebab itu digunakan antenna yang
dipasangkan dekat dengan sumber
PD
PD Sensors
Separate capacitance :
Existing surge capacitor;
Additional coupling capacitor;
Capasitance of connecting cables
Coupling device :
RLC Networks
Current transformer including isolation transformers and Rogowski coils.
(RFCT)
PD Sensors near source PD :
Antennae specifically designed for PD measurements, such as stator slot
couples
Slot RTD leads already installed in stator winding
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Phase Resolved Partial Discharge
(PRPD) Pattern
Based on IEC/TS 60034-27 PRPD
dibagi menjadi :
• Principal Appearance patterns
• Typical Appearance patterns
Principal appearance of phase
Resolved PD(PRPD) Patterns
Negative half-cycle/
Positive PD
Positive half-cycle/
Negative PD
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Principal PPRD Patterns
Ketika pulsa PD, Positive PD lebih
tinggi dibandingkan dengan
Negative PD, sumber dari PD
kemungkinan melibatkan adanya
kerusakan di semiconductive coating
yang mengakibatkan adanya surface
PD di winding.
Principal PPRD Patterns
Ketika pulsa PD, Negative PD lebih
tinggi dibandingkan dengan Positive
PD, sumber dari PD kemungkinan
melibatkan adanya kerusakan di
semiconductive coating yang
mengakibatkan adanya surface PD di
winding.
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Principal PPRD Patterns
Ketika pulsa PD, Positive PD dan
Negative PD tidak ada yang
mendominasi (nilai magnitude hampir
sama), sumber PD dapat dikatakan
dari surface discharge pada
endwinding atau internal discharge
dikarenakan delaminasi atau void
pada insulation
Principal PPRD Patterns
Note pada PD between phases, harus
muncul bersamaan sebagai satu
pasang. PD terdeteksi pada satu
phasa akan bergeser kekanan grafik
(mendekati zero crossing dari AC
cycle), kemudian phasa yang lain
akan terdeteksi bergeser kekiri grafik
(mendekati peak dari AC cycle)
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Typical PRPD Patterns
Internal Voids
PRPD Patterns symmetry
between positive and negative
PD
Negative PDs occur between 00
and 900
Positive PDs occur between
1800 and 2700
Internal
Air Voids
Typical PRPD Patterns
Delamination between
conductor and insulation
PRPD Patterns asymmetric,
Negative PD will be higher than
Positive PD
Negative PDs occur between 00
and 900
Positive PDs occur between
1800 and 2700
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Typical PRPD Patterns
Slot Partial Discharges
PRPD Patterns asymmetric,
Positive PD will be higher than
Negative PD, combined with
triangular shape
Negative PDs occur between 00
and 900
Positive PDs occur between
1800 and 2700
Typical PRPD Patterns
Corona activity at the junction
of the slot coating and stress
control coating
PRPD Patterns asymmetric,
Positive PD will be higher than
Negative PD, combined with
rounded shape
Negative PDs occur between 00
and 900
Positive PDs occur between
1800 and 2700
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Typical PRPD Patterns
Surface Tracking Discharges
Seen like vertical cloud of PD
Some case PD occur in both
polarities
Typical PRPD Patterns
Gas Type Discharges
Seen like horizontal cloud of PD,
relatively constant amplitude
Present in both polarities of the
voltage
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Switchgear
Apa saja tipe Isolasi yang
kemungkinan ada di dalam
switchgear ???
Dielectric Strength
Material Dielectric
Strength
Air ~3 kV/mm
Mineral Oil ~10- 15 kV/mm
Polyethylene ~20 kV/mm
EPR (Rubber) ~25 kV/mm
Vacuum ~20-40 kV/mm
Impregnated
Paper
~20-50 kV/mm
XLPE ~20 kV/mm
SF6 (3.5 bar) ~15 kV/mm
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Why Test
Safety
Loss of Supply
Asset Management
Analysis of MV Switchgear Faults
Ea Technology, 2006
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Common Discharging Components
Component % age of
Sources
Cable Box 36 %
Circuit Breaker 25%
Voltage
Transformer
20%
Busbar 10%
CT Chamber 9%
General figures based on large database of results primarily on 11kV switchgear
Types of Switchgear
3.3kV to 66kV
Indoor Metalclad extensible switchboards
Indoor and Outdoor Ring Main Units
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PD Clasification
Internal Discharges: occuring in cavities within solid or
liquid dielectrics
Surface Discharges: appearing at the boundary of the
different insulation materials
Continuous impact of discharges in solid dielectrics
forming discharge channels (treeing) in organic
materials
Corona discharge occuring in gaseous dielectrics in
the presence of inhomogeneous fields
PD Classification
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Internal Discharge
(TEV Detection)
High Frequency
transient signals from
discharge sources
Travel over switchgear
surfaces
Detected using
capacitively coupled
probes on switchgear
metalwork
Apa TEV itu sebenarnya ??
Transient : lasting only for a short time; impermanent
Jadi TEV bisa dikatakan tegangan yang muncul dalam waktu
yang singkat menuju ground.
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Internal Discharges (TEV)
Internal discharge activity
Trainsient Earth Voltage (TEV) Detection
High Frequency (~ 3 to 80 MHz)
TEV magnitude is function of
The amplitude of the discharges
The attenuation of the propagation path
Example Internal Discharge
11kV Cast Resin CTs
Long term erosion of insulation
leading to flashover and failure
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Example Internal Discharge
Overhead Cable Termiantion
Example Internal Discharge
Cable termiantion screen termination
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Surface Discharge
(Ultrasonic Detection)
In severe cases, sound may be
audible
Less severe deterioration may be
detected using ultrasonic detecting
instruments
Sound spectrum includes 40 Khz
Primarily spot check measurements
although extended monitoring is
possible
Surface Discharge Activity
Discharge across
surface of
insulation towards
earth or phase to
phase discharge
Often
characterised by
low amplitude but
very high
discharge rate
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Corrosion due to PD activity
1. Greening of fuse caps
2. Rusting of securing bolts
3. Tracking along the glass reinforced
Plastic fuse bar
1
2
3
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TEV Background Interference
Mobile
Phone
Mast
HV OHL
Variable speed
drive
DC Light fitting
Radio Mast
Battery
Charger
Possible Ultrasonic Background
Interference
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Practical Non- Intrusive Detection
Methods
Internal discharge activity
Transient Earth Voltage
High Frequency (~ 3 to 80 MHz)
• Surface discharge activity
Ultrasonic Emission ~ 40 kHz
TEV Detection – when high amplitude surface discharge
PD Instruments
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TEV Functions
Two TEV display options
Display with rolling bar
graph indication and
traffic light alarm level
indication
Display with amplitude,
pulses per cycle and
severity values
Ultrasonic Measurements
Measurement of surface discharge
activity in range
7dBµV to 68dBµV
• 40kHz sounds heterodyned to
audioble output with high quality
headphones
• External Ultrasonic sensor port
• User adjustable alarm thresholds
Preset to UltraTEV Detector
levels
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Ultrasonic Features
Separately adjustable
Gain and Volume
settings
Immediate Red/Green
indication based on
user adjustable alarm
threshold
PD Locator
Measures the amplitude of discharge in dBmV
Locates source of discharge through precedence detections using
both probes, resolution 2ns, 0.6m
Procedure
Measure background noise
Survey with one probe only
Source internal if reading on switchgear > 10dB above background
noise
Locate using 2 probes
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Assessment of Partial Discharge
Activity in Switchboard
Partial Discharge Locator (PDL) survey
Ultrasonic survey of any air insulated components
Monitor for one week with Partial Discharge Monitor (PDM)
Analyse results against historical information
Interpretation of results
Investigate previous failures
Is there a common failure mode
Check previous results
Same switchboard
Similar switchboards
• Compare against specific information
• Compare against general information
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Analysis Considerations
Maximum Level of Partial Discharge
Maximum Short Term Severity
Long Term Severity
Working Voltage
Equipment component
History of failures, if any
Circuit importance
Partial Discharge Severity
Calculations