The ppt takes you through some of the production facilities and functions that are part of manufacturing process. And helps in carrying out the manufacturing process and functions more efficeiantly.
1. Presented by:-
Nnisarg Kalyani (08)
Paresh Parmar (19)
Aamir Patel (20)
Yash Shah (38)
Sanket Vyas (55)
PRODUCTION FACILITIES
AND FUNCTIONS
2. Introduction
Production facilities
Determinants of facilities
Factors involved in facilities
Plant location
Plant layout
Production system
Types of production system
Intermittent production system
Continuous production system
Toyota production system
JIT
Case study
Conclusion
CONTENTS
3. Production Facilities and Systems are the important
aspects of the production management.
Production Facilities allows the smooth
transformation of the inputs into the outputs i.e.
manufacturing process with all the required
machinery tools manpower etc.
While Production Systems ensures that there is the
proper methods, arrangements, procedure is adopted
to produce different types of goods or services.
INTRODUCTION
4. Before starting of any
production process the
organisation has to decide
about the facilities to
produce the same.
Facilities has to be
installed on the basis of
the requirement and the
availability of the resources
to the organisation.
PRODUCTION FACILITIES
5. Production facilities required by the organisation is
decided by the following :
Types of product
Production quantity
Market
Product demand
Competitors for the product
Location
Product variety
DETERMINANTS OF PRODUCTION
FACILITIES
6. Machines and equipments
Tools
Technology
Inspection aid
Process details
Operating personnel
Production volume
FACTORS INVOLVED IN FACILITIES
7. The main aim of any business(manufacturing or services) is to
maximize the profits and to minimize the cost(efficiency).
In this the plant location play the Important role. The location
selected should be such that it enables the business to
achieve its objectives efficiently.
FACTORS:-
Nearness to the raw material
Land and labour cost
Transportation
Nearness to related and
ancillary industries etc.
PLANT LOCATION
8. Layout means arrangement of facilities in a particular unit to
ensure the smooth and proper flow of production
Plant layout refers to the arrangement of machines, handling
equipments, storerooms and tool-racks required for the
process of production in the plant or factory(manufacturing
unit).
FACTORS:-
Products
Production system
Purchase and inventory policy
Safety and personnel policies etc.
PLANT LAYOUT
9. Production system can be
defined as “The
methods, procedure or
arrangement which
includes all functions
require to
accumulate(gather) the
inputs, process or
reprocess the inputs and
delivers the marketable
outputs(goods).
PRODUCTION SYSTEM
11. Intermittent means something that starts (initiates) and stops
(halts) at irregular (unfixed) intervals (time gaps).
In the intermittent production system, goods are produced
based on customer's orders. These goods are produced on a
small scale. The flow of production is intermittent (irregular).
INTERMITTENT PRODUCTION
SYSTEM
13. Here, in project production flows, company accepts a
single, complex order or contract. The order must be
completed within a given period of time and at an estimated
cost.
CHARACTERISTICS:-
Requirement of resources varies
Many agencies are involved
Delays takes place
Scheduling takes time
(A)PROJECT PRODUCTION
SYSTEM
14. Here, in jobbing production flows, company accepts a contract
to produce either one or few units of a product strictly as per
specifications given by the customer. The product is produced
within a given period and at a fixed cost. This cost is fixed at
the time of signing the contract.
CHARACTERISTICS
Production in small lots
Production according to customer specification
Skilled labour
Disproportionate manufacturing cycle time
(B)JOB SHOP PRODUCTION
15. In batch production flows, the production schedule is decided
according to specific orders or are based on the demand
forecasts.
Here, the production of items takes place in lots or batches.
A product is divided into different jobs.
CHARACTERISTICS
Made and stocked until demand
General purpose machines
Needs production planning and control
Possibility of large work-in-progress
(C)BATCH PRODUCTION SYSTEM
16. Continuous means something that operates constantly
without any irregularities or frequent halts.
In the continuous production system, goods are produced
constantly as per demand forecast. Goods are produced on a
large scale for stocking and selling. They are not produced on
customer's orders.
CONTINUOUS PRODUCTION
SYSTEM
18. Here, company produces different types of products on a
large-scale and stock them in warehouses until they are
demanded in the market.
The goods are produced either with the help of a single
operation or uses a series of operations.
CHARACTERISTICS
Continuous production on market demand
Less work-in-progress
Supervision is easy
No manual material handling
Continuous flow of material
(A)MASS PRODUCTION
19. Here, a single product is produced and stocked in warehouses
until it is demanded in the market. The flexibility of these
plants is almost zero because only one product can be
produced.
CHARACTERISTICS
High mechanised system
Skilled technicians
Very-less work-in-progress
Production planning and scheduling pre-decided
Whole system for one item
(B)PROCESS PRODUCTION
20. The Toyota Production System (TPS) is an integrated socio-
technical system, developed by Toyota, that comprises its
management philosophy and practices. The system was
developed between 1948 and 1975. The techniques that were
introduced in Toyota production system are:-
Poke-yoke
JIDOKA
Just-in-time
Kanban-cards
TOYOTA PRODUCTION SYSTEM
21. Just-in-time(JIT) means
right parts needed in the
assembly line reaches the
assembly at the right time
and right amount.
Just in time (JIT) is a
production strategy that
strives to improve a
business return on
investment by reducing in-
process inventory and
associated carrying costs.
JUST IN TIME
22. Product cost
Quality
Design
Productivity and flexibility
Administrative efficiency
BENEFITS OF JIT
25. To carry out any production
process availability of the
required facilities is
necessary.
System to be installed on
the basis of the
requirement of the product.
CONCLUSION