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INTRODUCTION TO TECHNICAL
TEXTILES(GEO-TEXTILE,
MEDICAL TEXTILE. ,ETC)



By
Gurumurthy.B.R
brgmurthyfad@yahoo.com/gurumurthy.15701@lpu.co.in
Technical Textiles




        Definition
   Technical            are
                      Textiles  textile    materials
    manufactured mainly for their technical
    performance and functional properties.

   Other terms used
       Industrial Textiles
       Functional Textiles
       Performance Textiles
       Engineering Textiles
       Invisible Textiles
       High-tech Textiles


                                                            2
Technical Textiles




           Some examples of day-to-day use of
           Technical Textiles
   Kitchen –Floor Mops, Tea Bags, Coffee Filters.
   Clothes – Collar / Cuff Interlinings, Shoulder Pads, Waddings in Jackets.
   Shoe – Lining, Insoles, Toe Stiffners, Synthetic Uppers.
   Car – Carpets, Roof-liners, Seat belts, Tyres, Airbags.
   Civil Engineering – Geotextiles in Roads, Railway Tracks, Soil Erosion,
    Slope Stabilisation, Flyovers, Pond/Canal lining, Landfills.
   Furnishing – Carpets, Vertical Blinds, Wall Coverings.
   Factory – Dust Collection Filter Bags, Liquid Filtration, Clean Air Filters of AC
    systems, Battery separators.
   Hospital – Masks, Gowns, Caps, Bandage.
   Hygiene – Baby Diaper, Sanitary Napkin, Wet Tissues, Incontinence Diaper.
   Bed – Blanket, Quilts, Mattresses, Bed sheets, Pillows.
                                                                                        3
TYPES OF TECHNICAL TEXTILES

  According to the end use, technical textiles can be divided into
  different categories.
AGROTECH: These are the Agro-textiles, also known as Agrotex, that are
            used in agricultural applications releated to growing and
           harvesting of crops and animals.
BUILDTECH: These are the Construction Textiles, also known as
            Buildtex, used in construction and architectural
             applications. Such fabrics as PVC coated high tenacity
            PES, teflon coated glass fiber fabrics are used in airports
            and hotels.
CLOTHTECH: These are the clothing textiles, also known as clothtex.
GEOTECH: These are the Geotextiles, also known as Geotex, which are
          woven, nonwoven and knit fabric used for many functions
          such as support, drainage and separation at or below ground
         level:
TYPES OF TECHNICAL TEXTILES

HOMETECH: These are the Domestic Textiles, also known as Hometex, used
  in making of many home furnishing fabrics including carpet backings,
  curtains, wall coverings, etc.
INDUTECH: These are the Industrial Textiles, also known as Indutex, used in
  different ways by many industries for activities such as separating, and
  purifying industrial products, cleaning gases.
MEDTECH: These are the Medical Textiles, also known as Medtex. They
  include all the medical fabrics that are used in health and hygiene
  applications in both consumer and medical markets.
MOBILTECH: These textiles, also known as Mobiltex, are used in transport
  industry, such as in construction of automobiles, railways ships etc.
ECO TECH(OEKOTECH): These are the Eco-friendly Textiles, also known as
  oekotex or Ecotex. They are mostly used in environmental protection
  applications, floor sealing, erosion protection, air cleaning, prevention of
  water pollution, water cleaning, waste treatment/ recycling, depositing
  area construction.
TYPES OF TECHNICAL TEXTILES

PACKTECH: These are the packaging Textiles, also known as Packtex.
  Textiles have been used for packaging since ages.
PROTECH: These are the Protective Textiles, also known as Protex, that are
  used in the manufacturing of protective clothing of different types.
  Protection against heat and radiation for fire fighter clothing, against
  molten metals for welders, for bullet proof jackets or for chemical
  protective clothing all depend on the use of protech. The protective
  textiles are made with the help of specialty fibers such as aramid fiber
  used in making of bullet proof jackets, glass fibers used in fire proof
  jackets etc.
SPORTTECH: These are the sports Textiles, also known as sporttex, used
           mainly for making sports wear including sports shoes and
           other sports accessories.
Technical Textile Products Inspected By QA
     Wing of DGS&D

 MEDITEX :-    Surgical Gloves , Bandage cloth , Wool Cotton
              Obsorvant & Coir Mattresses.
   BUILDTEX: - Cotton canvas tarpaulins , HDPE tarpaulins, Mats Door
              & Matting Coir.
   HOMETEX:- Mosquito Net.
   CLOTHTEX:- Shoes Canvas, Jungle Boots, P.C.Suiting ,shirting,
             Terry Towel, Blankets etc.
   PACKTEX:- HDP Bags, B-twill Bags.
   SPORTEX:- Tents, Sleeping Bags.
   INDUTEX:- Ropes.
   PROTEX:- High visibility Cloths, Mosquito Net fire retardant.
   MOBILTEX:- Helmets, Webbing, Tyre & Tubes.
World Scenario                                 Technical Textiles


           Fibre Consumption of textiles


     Technical
      textiles
       22%
                        17


                                   43
                                                Textle
                                             consumption
                                                 78%




                 Total consumption – 60 bn. kgs. (2000)
                                                8
World Scenario                            Technical Textiles
   Technical textile consumption by Region


                                   USA
                                   23%
        Rest of World
            32%




                 India
                                     Western
                  3%
                                     Europe
                   Japan              22%
                    7%
                           China
                           13%

  Total consumption – 17 bn. kgs. (2000)
                                    9
World Scenario                                                    Technical Textiles


          Fiber consumption in Technical
          Textiles
                                                        O the rs*
                                                           1%
                                       Cotton
                                        7%
                        Glass
                        15%               Jute , coir
                                             e tc
                                            14%             Viscose
                                                              3%
                 Polyolifin
                   25%                                       O the r
                                                            Ce llulosic
                                 7%




                                        Polye ste r             3%
                                  de




                                          25%
                               mi
                           ly a
                         Po




* - Others include specialised fibres & yarns / high performance fibres /yarn.             10
World Scenario                                 Technical Textiles



      Product wise consumption



                          Unspun fibres
                              24%


                                   Yarn Type
                 Fabric            Products
                  67%                 9%




                                                                    11
World Scenario                                                  Technical Textiles




     Global end use of fabric
                                                Other Fabrics
          Knitted Fabrics                           2%
                5%




                            Non woven
                             Fabrics
                              20%


                                    Woven fabrics
                                       73%




      Total fabric consumption – 11 bn. kgs. (2000)
                                                                 12
World Scenario                                              Technical Textiles


         End use consumption of nonwoven fabrics



                                                      agrotech
                                                        2%
                            medtech
                             33%
                                                geotech           packtech
             indutech                             3%                1%
               12%                     Others   mobiltech
                                        14%       6%
                                                                   protech
                 hometech
                                                                     1%
                   12%
                                  bulidtech
                        clothtech   15%                      sporttech
                          14%
                                                               1%




       Total consumption – 2.2 bn. kgs. (2000)
                                                             13
Segmentation of Indian Technical Textiles market




                                                            Packtech
                                                              35%
                  Oekotech
           Geotech 0%
             1%
                  Agrotech
                    1%
                     Protech
                       3%
                               Meditech
                                 4%
                               Buildtech                                          Clothtech
                                  5%                                                17%



                                 Sportech
                                   7%


                                            Mobiltech                  Hometech
                                              7%                         12%
                                                        Indutech
                                                           8%
SASMIRA


         WHAT IS AGROTEXTILE
   •    Special textiles that are manufactured for agricultural applications
   •    These textile structures are used as controlling environment for
        plants/animals in applications like
         –   Agriculture
         –   Horticulture
         –   Animal husbandry
   •    Benefits Of Agrotextile Products
             Used in Protected Cultivation For Indian Agriculturists for
             improved Productivity & Quality Of Produce and lower Cost
             Of Production




MOT,GOI Workshop, 18.9.08
SASMIRA

        FACTORS INFLUENCING AGRICULTURAL
                    ACTIVITIES
         • Sunlight – direct and indirect
           • Water
           • Climatic Conditions including wind, hail,
             humidity
           • External factors like birds, insects, weeds
           • Post Harvest handling of produce – storage
             and packaging

         • In India, presently Agricultural Activities are
           carried out under Natural Conditions of
           Temperature and Humidity


MOT,GOI Workshop, 18.9.08
SASMIRA
         CONSEQUENCES OF ABSENCE OF
              CONTROL FACTORS
     • Yield percentage is unsatisfactory
     • Quality of produce is marred
     • Damages to the produce
     • Regional limitation on cultivation
     • Seasonal limitation on cultivation




       THE ABOVE FACTORS CAN BE EFFECTIVELY CONTROLLED USING
                            AGROTEXTILE PRODUCTS


MOT,GOI Workshop, 18.9.08
SASMIRA

    AGRO TEXTILE PRODUCTS AND THEIR APPLICATION IN AGRICULTUR
      PRODUCT                   APPLICATION IN AGRICULTURE            ANIMAL    FISHING
                                                                      HUSBAN-
                        CROP    FLORICUL -   HORTICUL-      POST       DARY
                      PRODUCE     TURE         TURE      HARVESTING


      KNITTED NETS
       SHADING                                

       BIRD                                   
      PROTECTION

       WIND SHIELDS                            

       ANTI-HAIL                               

       HARVESTING                               

       FISHING                                                                    

       MILCHING                                                        

       PACKAGING                                                                 

       SUPPORT NETS                           

MOT,GOI Workshop, 18.9.08
SASMIRA

     AGRO TEXTILE PRODUCTS AND THEIR APPLICATION IN AGRICULTURE
                                                         Contd…
   PRODUCT                      APPLICATION IN AGRICULTURE            ANIMAL    FISHING
                                                                      HUSBAN-
                        CROP    FLORICUL -   HORTICUL-      POST
                                                                       DARY
                      PRODUCE     TURE         TURE      HARVESTING

   NONWOVEN FABRICS
      MULCHMAT                                 
      CATTLE SHED                                                       
      UNDERLAY
      PROTECTIVE                                                    
      CLOTHING

   WOVEN FABRICS
      PACKING SACKS                                          

      SUNCREENS                                

      PROTECTIVE                                                    
      CLOTHING

   PLASTIC SHEETS
      GROUND                                                        
      COVERS
      GREENHOUSE                                
      FILMS

MOT,GOI Workshop, 18.9.08
SASMIRA

     Agrotextile Product Details
      Bird Protection Net
          Polypropylene monofilament / Polyethylene Tape yarns, Warp
            knitted, 2 – 3 cm mesh size, 40 – 80 g/sq.m. Woven structures of
            lighter weight are also used
      Shading net
          Polypropylene monofilament / Polyethylene Tape yarns, Warp
            knitted, mesh size as per the required shading %, 40 – 80
            g/sq.m. Woven structures of lighter weight are also used
      Windshield fabrics
          Polypropylene monofilament / Polyethylene Tape yarns, Warp
            knitted, mesh size as per the required wind blocking %, 40 – 90
            g/sq.m. Woven structures of lighter weight are also used




MOT,GOI Workshop, 18.9.08
SASMIRA

     Agrotextile Product Details,
     contd..

        Plant nets
           Polypropylene monofilament / Polyethylene Tape
             yarns, Warp knitted, Strips of nets with large opening,
             30 -40 g/sq.m
        Harvesting nets
           Polypropylene monofilament / Polyethylene Tape
             yarns, Warp knitted, Flat nets of square or triangular
             construction, of mesh size 8 – 12 mm, 40 – 90 g/sq.m.
             Woven structures of lighter weight are also used


MOT,GOI Workshop, 18.9.08
SASMIRA


      Agrotextile Product Details,
      contd..
        Mulch Mat
           Polypropylene, spunbonded, 60 – 80 g/sq.m.
             Woven biodegradable structures are also used


        Packing Material
           Polyethylene Tape yarn, Warp knitted, 50 – 60
             g/sq.m



MOT,GOI Workshop, 18.9.08
SASMIRA




                            OEKOTECH
                               &
                 VARIOUS PRODUCTS
                               To
            PROTECT ENVIRONMENT
MOT,GOI Workshop, 18.9.08
SASMIRA

                            OEKOTECH
         Oekotech is an important areas of technical textiles.
         Used for environmental protection and waste disposal.
         Its use is based on environmental damages for:
                       • Building demolition
                       • Power plant ash
                       • Sewage treatment sludge
                       • Incinerated waste ash
                       • Municipal waste
                       • Untreated hospital waste
                       • Hazardous waste
                       • Radioactive waste




MOT,GOI Workshop, 18.9.08
SASMIRA

           OEKOTECH PRODUCTS & USES
  •   Geogrids - reinforce slopes beneath the waste, walls, cover soils above
      geomembranes;
  •   Geonets - in-plane drainage;
  •   Geomembranes – a barrier to liquids, gases and/or vapors and landfill caps;
  •   Geocomposites –for separation, filtration or drainage;
  •   Geosynthetic clay liners (GCLs) - an infiltration/hydraulic barrier; used also for mine
      rehabilitation, tunnels, secondary containment
  •   Geopipes - landfill applications to facilitate collection and rapid drainage of the
      leachate to a sump and removal system;
  •   Geotextiles - filtration purpose or as cushion to protect the geomembrane from
      puncture.




MOT,GOI Workshop, 18.9.08
Introduction


From ancient times the textile materials were
used for medical applications in India viz.
surgical sponge, linen, silk sutures, strips, catgut,
etc.
Latest technological developments has enabled
extensive use of technical textiles in healthcare
industry today.
Usage category

In theMedical Textiles – bio-contact for days to
months

    Sutures (biodegradable and non biodegradable)
    soft tissue implants
    Artificial tendon (meshes)
    Artificial ligament
    Artificial cartilage,
    Orthopedic implants artificial joint
    Cardiovascular implants vascular grafts
    Heart valves
On the Patient – bio-contact for minutes to hours

         Simple bandages
         Light support bandages
         Compression bandages
         Orthopedic bandages
         Surgical Gauze
         Cotton
         Slings
         Diapers
         Eye Pads
         Drapers
         Sanitary products
         Patient Hospital Uniform
         Adhesive tapes
Categorisation of Technical textiles in Medical Field



In the Patient (Intra-corporal applications)

On the Patient

Near the Patient

For the Patient
Usage category

In the Patient – bio-contact for days to months


    Sutures (biodegradable and non biodegradable)
    soft tissue implants
    Artificial tendon (meshes)
    Artificial ligament
    Artificial cartilage,
    Orthopedic implants artificial joint
    Cardiovascular implants vascular grafts
    Heart valves
On the Patient – bio-contact for minutes to hours

         Simple bandages
         Light support bandages
         Compression bandages
         Orthopedic bandages
         Surgical Gauze
         Cotton
         Slings
         Diapers
         Eye Pads
         Drapers
         Sanitary products
         Patient Hospital Uniform
         Adhesive tapes
Near the Patient – No bio-contact, ordinary contact possible



  Bed sheet
  Pillow cover
  Other linen items viz. Blanket, Hand Towels etc.
  Heating Pad
For the Patient – No contact


      Face Mask
      Gowns
      Caps
      Aprons
      Mops
      Shoe Cover
Areas of usage

Healthcare/ hygiene products

Include bedding, clothing, surgical clothes,
products for feminine hygiene like sanitary napkins,
baby and adult diapers etc.

Non-implantable materials

For wound care that includes absorbent pad
(wound contact layer, base material viscose, plastic
film) and bandages (simple inelastic/elastic,
orthopaedic, plasters, gauzes, lint, padding)
A range of natural fibers and biodegradable
polymers with non-biodegradable synthetic
polymers are being utilised for developing new
products in medical textiles.
Since the medical textile applications are directly
related to the life of human being, these are
required to undergo stringent testing and hygienic
criteria.
This led to innovative use of variety of fibers and
lot of developments taking place in this field.
Fibers used in manufacturing of nonwovens for medical applications



           •Cotton
           •Polyester
           •Polypropylene
           •Viscose glass fiber
           •Wood fluff
           •Polyamide
Quality Standards as per FDA
 Standards prescribed by FDA for some of the items is tabulated below

 Item      Threads        Weight in      Length and            Other
             per           g/m2            Width
           Dimensio
              ns
Bandage   Wrap 150,      57 tolerance    99 % of size      Foreign Matter
Cloth     Weft 85        of 5%           mentioned on      Not more than
                                         the label         2%
Absorbe Wrap 75,         30 tolerance    98 % of size      Foreign Matter
nt Gauze Weft 55         of 5%           mentioned on      Not more than
                                         the label         1%
                                                           Avg. sinking
                                                           time not more
                                                           than 10 secs.
Roll      Wrap 150,      35 tolerance    98 % of size
Bandage   Weft 75        of 5%           mentioned on
for POP                                  the label
Conclusion
Textiles are very important in all aspects of medicine
and surgery.

Advances in nonwovens have resulted in a new breed
of medical textiles.

Advanced composite materials containing combination
of fibres and fabrics have been developed for applications
where biocompatibility and strength are required.

It is predicted that the nonwoven materials will continue
to have greater impact in this sector because of large
member of characteristics and performance criteria
required from these materials.
MARINE
TEXTILES
AUTOMOBILES

RAILS

AEROSPACE

MARINE
FABRICS &
 FIBRES USED
                 COMPOSITES


APPLICATIONS
               REQUIREMENTS
 & PRODUCTS


  TESTS
               CONCLUSION
REQUIRED
FIBRES USED
FLAT WOVEN              KNITTED
                         CIRCULAR
FLAT WOVEN
                      WARP KNIT TRICOT
  VELVET           DOUBLE NEEDLE BAR KNIT


              FABRICS
               USED
 COATED &
                      COMPOSITES
 LAMINTED
                      USING FIBRES LIKE
FOAM FABRIC       CARBON,GLASS,ARAMID,BOR
                  ON,CERAMIC WITH RESIN FRP
TRIM FABRIC              CAN MADE
CHARACTERISTICS OF FIBRES
Resistance to sunlight and UV degradation
Abrasion resistance
Reduced flammability
Soil resistance and easy cleanability
Resistant to microbes and other bacteria
Hard, strong with high tear as well tensile
strength
Softer handle and touch
Very high bursting strength(sails)
APPLICATIONS
Sails

Inflatable craft

Hovercraft skirts

Furnishing fabrics

Oil booms

Nets and Ropes

Functional applications
 • Life rafts buoyancy tubes, canopies, minesweepers, sonar
   domes, corrosive-cargo carriers, Life jackets, personal
   flotation devices.
SAILS
Definition
A Textile material extended on rigging
   to catch wind and propel a boat.
Requirements:
 light weight, dimensional stability
 Puncture resistance, high tear
  strength
 high seam strength
 Low porosity to wind, low water
  absorbency
 Good resistance to microbes
 UV degradation and smoothness
Cont…
 Natural fibres are replaced by polyester
  and nylon materials.

 Polyester film laminated on nylon and
  polyester fabrics.

 Recent trends are using carbon, ultra
  high modulus polyethylene yarns
  Spectra and Dyneema

 Aramid fibres are avoided due to poor
  UV-stability.
INFLATABLE CRAFT
                                   Nylon woven fabric (145gsm)

                                   For lighter craft woven from
                                    470dtex.

                                   Heavier yarns, like 940 d/tex
                                    used for larger boats.

                                   Aramid fibres at 85gsm can also
                                    be used.
 Life boats and rescue craft
                                   For economical craft
 Freight carrying vessels
                                    polyurethanes & PVC materials
 Pleasure Craft
                                    are used.
 Several military applications
FURNISHING FABRICS
         Cruise ships can be regarded as FLOATING
          HOTELS. So quality of textiles must be
          standard

         High flame retardancy standards due to narrow
          corridors and low ceilings

         Dyes must be fast to fast to light, rubbing and
          salt water

         wool carpets are generally Zirpro treated
          titanium /zirconium salt)

         Durable Anti-static properties are needed
          conductive fibres are more durable than finishes
HOVERCRAFT SKIRTS
 Nylon fabric is coated with
  polychloroprene / natural rubber
  blend or natural
  rubber/polybutadiene.

 The nylon cords like 940dtex/2 and
  940 dtex/3/3.

 This is highly twisted to impart
  fatigue resistance.                  Hovercraft can be

 Though aramid fibres are stronger    deployed on terrain such

  but due to poor fatigue resistance   as marshes where boats
  not used in this application.        cannot go.
OIL BOOMS




 These articles are designed to contain accidental oil spillages in
  rivers and ocean.

 woven nylon or polyester as a base fabric(175gsm)coated with
  Hypalon, polychoroprene, PVC or PVC/ nitrile rubber, urethane .

 The material should be oil resistant.
ROPES AND NETS
 Where ropes need to stretch and to absorb high-
  impact energies.

 Nylon ropes, followed by polyester ropes are
  popular olden days.

 Second generation of synthetic fibers-aramid,
  high-modulus polyethylene, Vectran & PBOone-
  tenth its weight when compare to steel.

 The low weight and high strength of HPPE fibres
  to produce heavy-duty ropes. Its normally Float
  on water, are flexible and have a low elongation.
FUNCTIONAL APPLICATIONS
       life rafts, buoyancy tubes, canopies and life
        jackets, and personal flotation devices,
        minesweepers, sonar domes and in
        corrosive-cargo carriers.

       Life jackets made by woven polyamide
        coated with butyl or polychloroprene rubber
        to get gsm of 230 290.

       Quality tests include air porosity, coating
        adhesion, breaking and tear strength both in
        the warp & weft direction, flexing &
        waterproofness.
CUSTOM BOAT INTERIOR




Nomex@ core, sandwiched between
layers of woven aramid fiber
OTHER PRODUCTS
POPULAR BRANDS
TEST METHODS
Property           British standards                 Other related standards
Abrasion           BS 3424-24:1990 (1996)            ASTM D 3389-94(rotary)
resistance         Methods 27A and 27B
                   BS 5690 (Martindale)
Tear strength      BS 3424:1982 (1996)               ASTM D 1424(Elmendorf)
                   Methods 7A, 7B, 7C

Water              BSEN 29865(Bundesmann)            AATCC 35-1AATCC 42
resistance         BS 5066:1974 1993                 (impact)994
rain               (WIRA)
tests
Tensile strength   BS 1932 for yarns and threads     ASTM D 751 for coated
breaking and       BS 3424 Pt 5 for coated fabrics   fabrics
elongation                                           / ASTM D 1578-93 yarns
                                                     by
                                                     Skein method
Dimensional        BS 4736:1996 cold water           SAE J883 Jan 94 cold
stability                                            water
                                                     SAE J315A
Fogging            BS AU 168:1978                    SAE J1756:1994
TESTS FOR PRODUCTS
PRODUCTS                    Standard                         Comments
Buoyancy aids, rescue       BSEN 12628:1999                  UL 1123
devices

Life jackets and            BSEN 393:1994 to 396:1994        BSEN
personal buoyancy aids

Recreational inflatable's                  -                 UL 1180


Upholstery                  BS 5790 (PVC)                    ASTM D 4852 (attached)
                                                             ASTM D 3690 (PU/PVC)


Tarpaulins                  BS 3408:1992 (1995)              (ASTM D 751-98)


Marine                      IMO Regulations e.g. IMO                    -
                            Resolution A471 (XII) for fire
                            resistance
MARKET STATUS




Rubber coated fabrics including those coated with natural
rubber neoprene,silicone, rubber or butyl rubber will post the
fastest gains in 2012.
Through 2010 polyester will remain the most commonly used
coated fabric because of its low cost and versatility.
CONCLUSION
Geo-Textiles
Reinforcement   MSE




Geo Drains          Geo Separations




             Geotextile Applications in Roads
ASTM D4439 defined a geotextile as follows


Geotextile : A permeable geosynthetic comprised solely
of textiles. Geotextiles are used with foundation, soil,
rock, earth, or any other geotechnical engineering-
related material as an integral part of a human-made
product structure, or system.

Due to the very wide range of applications and the
tremendous variety of available textiles having widely
different properties, the selection of a particular design
method or design philosophy is a critical decision that
must be made before the actual mechanics of the
design process are initiated.
Geotextile Functions and Mechanisms
An overview of geotextiles, alluded     to   many
applications falling into categories:

 Separation
 Reinforcement
 Filtration
 Drainage
 Containment

When properly identified, lead to the design-by-
function method.
Geotextile choices as available
1. Lightweight Wovens
2. Heavyweight

Wovens
3. High Flow Wovens
4. High Strength

Wovens
5. Thermally Bonded

Non-wovens
6. Needle punched Nonwovens
Geotextile Functions and Mechanisms

    Separation
                                              Bituminious
                                                Courses
Thickness
Designed




                                              Aggregate
                                                Bases

                                              Geotextile
                                                Layer


                                                  Subgrade
Geotextile Functions and Mechanisms

Filtration and Drainage

                                  Bituminious Courses

                                    Aggregate Bases


                                    Geotextile Layer


                                Aggregate Drainage Layer

                                       Subgrade
Geotextile Functions and Mechanisms
Reinforcement

This is the synergistic improvement in the total system
strength created by the introduction of a geotextile into
a soil and developed primarily through the following
three mechanisms:

One, lateral restraint through interfacial friction
between geotextile and soil/aggregate.

Two, forcing the potential bearing surface failure plane
to develop at alternate higher shear strength surface.

And three, membrane type of support of the wheel
loads.
Geotextile Functions and Mechanisms

     Sealing Function

                                                       New Overlay
Pavement Crack with
   Paving Fabric




                                                  Reflective Crack without
                                                       Paving Fabric

                                                      Old Pavement

                                                       Base Course
Major Applications of Geotextiles
Separation of Dissimilar Materials

 Between subgrade and stone base in paved roads and
  airfields
 Between landfills and stone base courses
 Between geomembranes and soil drainage layers
 Between foundation and embankment soils for surcharge
  loads
 Between foundation and embankment soils for roadway
  fills
 Between foundation and encapsulated soil layers
 Between foundation soils and rigid retaining walls
 Between slopes and downstream stability berms
 Beneath precast blocks and panels for aesthetic paving
  e.g. hardscaping
Major Applications of Geotextiles
Separation of Dissimilar materials

 Between drainage layers in poorly graded filter
  blankets
 Between old and new asphalt layers

Reinforcement of Weak Soils and Other Materials

 To reinforce embankments
 To aid in construction of steep slopes
 As basal reinforcement over soft soils
 To bridge over cracked or jointed rock
 To create more stable side slopes due to high frictional
  resistance
Major Applications of Geotextiles

Filtration (Cross-Plane Flow)

 Beneath stone base for paved roads and airfields
 Around crushed stone surrounding under drains
 Around perforated under drain pipe
 As a flexible form for restoring scoured bridge pier
  bearing capacity
 Between backfill soil and weep holes in retaining walls
 Between backfill soil and gabions
 As a filter beneath precast blocks
Major Applications of Geotextiles

Drainage (In-Plane Flow)

 As a drain behind a retaining wall
 As a drain at the base of retaining wall
 As a replacement for sand or wick drains
Band Drains / Prefabricated Vertical Drains (PVD)

These are geocomposites formed of a hollow cored,
geotextile wrapped drainage element (geonet) inserted
vertically into soft ground to speed up the consolidation
process.




     Prefabricated Vertical Drain   Installation of PVD
Band Drains / Prefabricated Vertical Drains (PVD)

Kandla Port – Ground improvement

Band drains has been adopted to increase the bearing
capacity of the site. The following parameters have been
adopted:

 Scheme        SBC      Spacing of    Preload Duration   SBC after
              before   Band Drain     Height   (Days)    treatment
            treatment with Triangular   (m)                (T/m2)
              (T/m2)       Grid
                            (m)
 Scheme-1     2.00         1.25        4.00      80        10.21

 Scheme-2     2.00         1.50        4.00     120        10.11
Band Drains / Prefabricated Vertical Drains (PVD) at
                      Kolkata
Emerging Issues

R&D Needs of the Indian Geotechnical Industry

The Need to Encourage the Domestic Synthetic
Manufacturing Industry


Need for Establishing a Geosynthetic Institute in India

Standardization in the Field of Geosynthetics


Geosynthetics Test Standards and Specifications
Nano technology
Nanotechnology

 is already making today’s products:
   Lighter
   Stronger
   Faster
   Smaller
   More Durable
How small is Nano - small?




        Units in nanometers (µm)
Compared to Human Hair




A Human Hair is about 100,000µm wide
Nanotechnology spans many
Areas
 Information         Mechanical                  Biotechnology
 Technology         Engineering /
                       Eng. &
                      Robotics
                                                             Transportation

 Advance
Materials &
 Textiles              NANOTECHNOLOGY                             National
                                                                 Security &
                                                                  Defense

 Energy &
Environment
                                                           Food and
               Aerospace            Medicine /            Agriculture
                                     Health
Key Terms

   Nonotechnology      Dislocation
   Nanometer           Molecule
   Nanotube            Molecular Dynamics
   Atom                Computational
   Atomic Level         Materials Science
   System              Newton’s Laws of
   Atomic Structure     Motion
   Fluence (Laser)
   Defects
Material Sciences
  Atomic – level Simulations: Molecular
   Dynamics
  Computational Research
  Dislocation Dynamics
Emphasis of Research

   Atomic – level Simulations: Molecular
    Dynamics
   Computational Research
   Dislocation Dynamics
Getting a Base Line on
       Material                 Section of
             Molecule
       Molecular Behavior        Material




Relationship
  To other
 Molecules
Determine Starting Point
 (Initial Conditions)
Using Newton’s Second Law of
   Classic Motion




                   
mi a                Fi
How Molecule Move…
Applications of
Nanotechnology
Current Applications

 burn and wound dressings, water filtration
  devices, paints, cosmetics, coatings,
  lubricants, textiles, memory/storage devices
 medical diagnostics, displays, sensors, drug
  delivery, composite materials, solid state
  lighting, bio-materials, nano arrays, more
  powerful computers, protective armor, chem-
  bio suits, and chem-bio sensors
Thank you

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73641285 introduction-to-technical-textile-medical-textile

  • 1. INTRODUCTION TO TECHNICAL TEXTILES(GEO-TEXTILE, MEDICAL TEXTILE. ,ETC) By Gurumurthy.B.R brgmurthyfad@yahoo.com/gurumurthy.15701@lpu.co.in
  • 2. Technical Textiles Definition  Technical are Textiles textile materials manufactured mainly for their technical performance and functional properties.  Other terms used  Industrial Textiles  Functional Textiles  Performance Textiles  Engineering Textiles  Invisible Textiles  High-tech Textiles 2
  • 3. Technical Textiles Some examples of day-to-day use of Technical Textiles  Kitchen –Floor Mops, Tea Bags, Coffee Filters.  Clothes – Collar / Cuff Interlinings, Shoulder Pads, Waddings in Jackets.  Shoe – Lining, Insoles, Toe Stiffners, Synthetic Uppers.  Car – Carpets, Roof-liners, Seat belts, Tyres, Airbags.  Civil Engineering – Geotextiles in Roads, Railway Tracks, Soil Erosion, Slope Stabilisation, Flyovers, Pond/Canal lining, Landfills.  Furnishing – Carpets, Vertical Blinds, Wall Coverings.  Factory – Dust Collection Filter Bags, Liquid Filtration, Clean Air Filters of AC systems, Battery separators.  Hospital – Masks, Gowns, Caps, Bandage.  Hygiene – Baby Diaper, Sanitary Napkin, Wet Tissues, Incontinence Diaper.  Bed – Blanket, Quilts, Mattresses, Bed sheets, Pillows. 3
  • 4. TYPES OF TECHNICAL TEXTILES According to the end use, technical textiles can be divided into different categories. AGROTECH: These are the Agro-textiles, also known as Agrotex, that are used in agricultural applications releated to growing and harvesting of crops and animals. BUILDTECH: These are the Construction Textiles, also known as Buildtex, used in construction and architectural applications. Such fabrics as PVC coated high tenacity PES, teflon coated glass fiber fabrics are used in airports and hotels. CLOTHTECH: These are the clothing textiles, also known as clothtex. GEOTECH: These are the Geotextiles, also known as Geotex, which are woven, nonwoven and knit fabric used for many functions such as support, drainage and separation at or below ground level:
  • 5. TYPES OF TECHNICAL TEXTILES HOMETECH: These are the Domestic Textiles, also known as Hometex, used in making of many home furnishing fabrics including carpet backings, curtains, wall coverings, etc. INDUTECH: These are the Industrial Textiles, also known as Indutex, used in different ways by many industries for activities such as separating, and purifying industrial products, cleaning gases. MEDTECH: These are the Medical Textiles, also known as Medtex. They include all the medical fabrics that are used in health and hygiene applications in both consumer and medical markets. MOBILTECH: These textiles, also known as Mobiltex, are used in transport industry, such as in construction of automobiles, railways ships etc. ECO TECH(OEKOTECH): These are the Eco-friendly Textiles, also known as oekotex or Ecotex. They are mostly used in environmental protection applications, floor sealing, erosion protection, air cleaning, prevention of water pollution, water cleaning, waste treatment/ recycling, depositing area construction.
  • 6. TYPES OF TECHNICAL TEXTILES PACKTECH: These are the packaging Textiles, also known as Packtex. Textiles have been used for packaging since ages. PROTECH: These are the Protective Textiles, also known as Protex, that are used in the manufacturing of protective clothing of different types. Protection against heat and radiation for fire fighter clothing, against molten metals for welders, for bullet proof jackets or for chemical protective clothing all depend on the use of protech. The protective textiles are made with the help of specialty fibers such as aramid fiber used in making of bullet proof jackets, glass fibers used in fire proof jackets etc. SPORTTECH: These are the sports Textiles, also known as sporttex, used mainly for making sports wear including sports shoes and other sports accessories.
  • 7. Technical Textile Products Inspected By QA Wing of DGS&D  MEDITEX :- Surgical Gloves , Bandage cloth , Wool Cotton Obsorvant & Coir Mattresses.  BUILDTEX: - Cotton canvas tarpaulins , HDPE tarpaulins, Mats Door & Matting Coir.  HOMETEX:- Mosquito Net.  CLOTHTEX:- Shoes Canvas, Jungle Boots, P.C.Suiting ,shirting, Terry Towel, Blankets etc.  PACKTEX:- HDP Bags, B-twill Bags.  SPORTEX:- Tents, Sleeping Bags.  INDUTEX:- Ropes.  PROTEX:- High visibility Cloths, Mosquito Net fire retardant.  MOBILTEX:- Helmets, Webbing, Tyre & Tubes.
  • 8. World Scenario Technical Textiles Fibre Consumption of textiles Technical textiles 22% 17 43 Textle consumption 78% Total consumption – 60 bn. kgs. (2000) 8
  • 9. World Scenario Technical Textiles Technical textile consumption by Region USA 23% Rest of World 32% India Western 3% Europe Japan 22% 7% China 13% Total consumption – 17 bn. kgs. (2000) 9
  • 10. World Scenario Technical Textiles Fiber consumption in Technical Textiles O the rs* 1% Cotton 7% Glass 15% Jute , coir e tc 14% Viscose 3% Polyolifin 25% O the r Ce llulosic 7% Polye ste r 3% de 25% mi ly a Po * - Others include specialised fibres & yarns / high performance fibres /yarn. 10
  • 11. World Scenario Technical Textiles Product wise consumption Unspun fibres 24% Yarn Type Fabric Products 67% 9% 11
  • 12. World Scenario Technical Textiles Global end use of fabric Other Fabrics Knitted Fabrics 2% 5% Non woven Fabrics 20% Woven fabrics 73% Total fabric consumption – 11 bn. kgs. (2000) 12
  • 13. World Scenario Technical Textiles End use consumption of nonwoven fabrics agrotech 2% medtech 33% geotech packtech indutech 3% 1% 12% Others mobiltech 14% 6% protech hometech 1% 12% bulidtech clothtech 15% sporttech 14% 1% Total consumption – 2.2 bn. kgs. (2000) 13
  • 14. Segmentation of Indian Technical Textiles market Packtech 35% Oekotech Geotech 0% 1% Agrotech 1% Protech 3% Meditech 4% Buildtech Clothtech 5% 17% Sportech 7% Mobiltech Hometech 7% 12% Indutech 8%
  • 15. SASMIRA WHAT IS AGROTEXTILE • Special textiles that are manufactured for agricultural applications • These textile structures are used as controlling environment for plants/animals in applications like – Agriculture – Horticulture – Animal husbandry • Benefits Of Agrotextile Products Used in Protected Cultivation For Indian Agriculturists for improved Productivity & Quality Of Produce and lower Cost Of Production MOT,GOI Workshop, 18.9.08
  • 16. SASMIRA FACTORS INFLUENCING AGRICULTURAL ACTIVITIES • Sunlight – direct and indirect • Water • Climatic Conditions including wind, hail, humidity • External factors like birds, insects, weeds • Post Harvest handling of produce – storage and packaging • In India, presently Agricultural Activities are carried out under Natural Conditions of Temperature and Humidity MOT,GOI Workshop, 18.9.08
  • 17. SASMIRA CONSEQUENCES OF ABSENCE OF CONTROL FACTORS • Yield percentage is unsatisfactory • Quality of produce is marred • Damages to the produce • Regional limitation on cultivation • Seasonal limitation on cultivation THE ABOVE FACTORS CAN BE EFFECTIVELY CONTROLLED USING AGROTEXTILE PRODUCTS MOT,GOI Workshop, 18.9.08
  • 18. SASMIRA AGRO TEXTILE PRODUCTS AND THEIR APPLICATION IN AGRICULTUR PRODUCT APPLICATION IN AGRICULTURE ANIMAL FISHING HUSBAN- CROP FLORICUL - HORTICUL- POST DARY PRODUCE TURE TURE HARVESTING KNITTED NETS SHADING    BIRD    PROTECTION WIND SHIELDS   ANTI-HAIL   HARVESTING  FISHING  MILCHING  PACKAGING   SUPPORT NETS    MOT,GOI Workshop, 18.9.08
  • 19. SASMIRA AGRO TEXTILE PRODUCTS AND THEIR APPLICATION IN AGRICULTURE Contd… PRODUCT APPLICATION IN AGRICULTURE ANIMAL FISHING HUSBAN- CROP FLORICUL - HORTICUL- POST DARY PRODUCE TURE TURE HARVESTING NONWOVEN FABRICS MULCHMAT    CATTLE SHED  UNDERLAY PROTECTIVE      CLOTHING WOVEN FABRICS PACKING SACKS  SUNCREENS    PROTECTIVE      CLOTHING PLASTIC SHEETS GROUND      COVERS GREENHOUSE   FILMS MOT,GOI Workshop, 18.9.08
  • 20. SASMIRA Agrotextile Product Details  Bird Protection Net  Polypropylene monofilament / Polyethylene Tape yarns, Warp knitted, 2 – 3 cm mesh size, 40 – 80 g/sq.m. Woven structures of lighter weight are also used  Shading net  Polypropylene monofilament / Polyethylene Tape yarns, Warp knitted, mesh size as per the required shading %, 40 – 80 g/sq.m. Woven structures of lighter weight are also used  Windshield fabrics  Polypropylene monofilament / Polyethylene Tape yarns, Warp knitted, mesh size as per the required wind blocking %, 40 – 90 g/sq.m. Woven structures of lighter weight are also used MOT,GOI Workshop, 18.9.08
  • 21. SASMIRA Agrotextile Product Details, contd..  Plant nets  Polypropylene monofilament / Polyethylene Tape yarns, Warp knitted, Strips of nets with large opening, 30 -40 g/sq.m  Harvesting nets  Polypropylene monofilament / Polyethylene Tape yarns, Warp knitted, Flat nets of square or triangular construction, of mesh size 8 – 12 mm, 40 – 90 g/sq.m. Woven structures of lighter weight are also used MOT,GOI Workshop, 18.9.08
  • 22. SASMIRA Agrotextile Product Details, contd..  Mulch Mat  Polypropylene, spunbonded, 60 – 80 g/sq.m. Woven biodegradable structures are also used  Packing Material  Polyethylene Tape yarn, Warp knitted, 50 – 60 g/sq.m MOT,GOI Workshop, 18.9.08
  • 23. SASMIRA OEKOTECH & VARIOUS PRODUCTS To PROTECT ENVIRONMENT MOT,GOI Workshop, 18.9.08
  • 24. SASMIRA OEKOTECH  Oekotech is an important areas of technical textiles.  Used for environmental protection and waste disposal.  Its use is based on environmental damages for: • Building demolition • Power plant ash • Sewage treatment sludge • Incinerated waste ash • Municipal waste • Untreated hospital waste • Hazardous waste • Radioactive waste MOT,GOI Workshop, 18.9.08
  • 25. SASMIRA OEKOTECH PRODUCTS & USES • Geogrids - reinforce slopes beneath the waste, walls, cover soils above geomembranes; • Geonets - in-plane drainage; • Geomembranes – a barrier to liquids, gases and/or vapors and landfill caps; • Geocomposites –for separation, filtration or drainage; • Geosynthetic clay liners (GCLs) - an infiltration/hydraulic barrier; used also for mine rehabilitation, tunnels, secondary containment • Geopipes - landfill applications to facilitate collection and rapid drainage of the leachate to a sump and removal system; • Geotextiles - filtration purpose or as cushion to protect the geomembrane from puncture. MOT,GOI Workshop, 18.9.08
  • 26. Introduction From ancient times the textile materials were used for medical applications in India viz. surgical sponge, linen, silk sutures, strips, catgut, etc. Latest technological developments has enabled extensive use of technical textiles in healthcare industry today.
  • 27. Usage category In theMedical Textiles – bio-contact for days to months  Sutures (biodegradable and non biodegradable)  soft tissue implants  Artificial tendon (meshes)  Artificial ligament  Artificial cartilage,  Orthopedic implants artificial joint  Cardiovascular implants vascular grafts  Heart valves
  • 28. On the Patient – bio-contact for minutes to hours Simple bandages Light support bandages Compression bandages Orthopedic bandages Surgical Gauze Cotton Slings Diapers Eye Pads Drapers Sanitary products Patient Hospital Uniform Adhesive tapes
  • 29. Categorisation of Technical textiles in Medical Field In the Patient (Intra-corporal applications) On the Patient Near the Patient For the Patient
  • 30. Usage category In the Patient – bio-contact for days to months  Sutures (biodegradable and non biodegradable)  soft tissue implants  Artificial tendon (meshes)  Artificial ligament  Artificial cartilage,  Orthopedic implants artificial joint  Cardiovascular implants vascular grafts  Heart valves
  • 31. On the Patient – bio-contact for minutes to hours Simple bandages Light support bandages Compression bandages Orthopedic bandages Surgical Gauze Cotton Slings Diapers Eye Pads Drapers Sanitary products Patient Hospital Uniform Adhesive tapes
  • 32. Near the Patient – No bio-contact, ordinary contact possible Bed sheet Pillow cover Other linen items viz. Blanket, Hand Towels etc. Heating Pad
  • 33. For the Patient – No contact Face Mask Gowns Caps Aprons Mops Shoe Cover
  • 34. Areas of usage Healthcare/ hygiene products Include bedding, clothing, surgical clothes, products for feminine hygiene like sanitary napkins, baby and adult diapers etc. Non-implantable materials For wound care that includes absorbent pad (wound contact layer, base material viscose, plastic film) and bandages (simple inelastic/elastic, orthopaedic, plasters, gauzes, lint, padding)
  • 35. A range of natural fibers and biodegradable polymers with non-biodegradable synthetic polymers are being utilised for developing new products in medical textiles. Since the medical textile applications are directly related to the life of human being, these are required to undergo stringent testing and hygienic criteria. This led to innovative use of variety of fibers and lot of developments taking place in this field.
  • 36. Fibers used in manufacturing of nonwovens for medical applications •Cotton •Polyester •Polypropylene •Viscose glass fiber •Wood fluff •Polyamide
  • 37. Quality Standards as per FDA Standards prescribed by FDA for some of the items is tabulated below Item Threads Weight in Length and Other per g/m2 Width Dimensio ns Bandage Wrap 150, 57 tolerance 99 % of size Foreign Matter Cloth Weft 85 of 5% mentioned on Not more than the label 2% Absorbe Wrap 75, 30 tolerance 98 % of size Foreign Matter nt Gauze Weft 55 of 5% mentioned on Not more than the label 1% Avg. sinking time not more than 10 secs. Roll Wrap 150, 35 tolerance 98 % of size Bandage Weft 75 of 5% mentioned on for POP the label
  • 38. Conclusion Textiles are very important in all aspects of medicine and surgery. Advances in nonwovens have resulted in a new breed of medical textiles. Advanced composite materials containing combination of fibres and fabrics have been developed for applications where biocompatibility and strength are required. It is predicted that the nonwoven materials will continue to have greater impact in this sector because of large member of characteristics and performance criteria required from these materials.
  • 41. FABRICS & FIBRES USED COMPOSITES APPLICATIONS REQUIREMENTS & PRODUCTS TESTS CONCLUSION REQUIRED
  • 43. FLAT WOVEN KNITTED CIRCULAR FLAT WOVEN WARP KNIT TRICOT VELVET DOUBLE NEEDLE BAR KNIT FABRICS USED COATED & COMPOSITES LAMINTED USING FIBRES LIKE FOAM FABRIC CARBON,GLASS,ARAMID,BOR ON,CERAMIC WITH RESIN FRP TRIM FABRIC CAN MADE
  • 44. CHARACTERISTICS OF FIBRES Resistance to sunlight and UV degradation Abrasion resistance Reduced flammability Soil resistance and easy cleanability Resistant to microbes and other bacteria Hard, strong with high tear as well tensile strength Softer handle and touch Very high bursting strength(sails)
  • 45. APPLICATIONS Sails Inflatable craft Hovercraft skirts Furnishing fabrics Oil booms Nets and Ropes Functional applications • Life rafts buoyancy tubes, canopies, minesweepers, sonar domes, corrosive-cargo carriers, Life jackets, personal flotation devices.
  • 46. SAILS Definition A Textile material extended on rigging to catch wind and propel a boat. Requirements:  light weight, dimensional stability  Puncture resistance, high tear strength  high seam strength  Low porosity to wind, low water absorbency  Good resistance to microbes  UV degradation and smoothness
  • 47. Cont…  Natural fibres are replaced by polyester and nylon materials.  Polyester film laminated on nylon and polyester fabrics.  Recent trends are using carbon, ultra high modulus polyethylene yarns Spectra and Dyneema  Aramid fibres are avoided due to poor UV-stability.
  • 48. INFLATABLE CRAFT  Nylon woven fabric (145gsm)  For lighter craft woven from 470dtex.  Heavier yarns, like 940 d/tex used for larger boats.  Aramid fibres at 85gsm can also be used.  Life boats and rescue craft  For economical craft  Freight carrying vessels polyurethanes & PVC materials  Pleasure Craft are used.  Several military applications
  • 49. FURNISHING FABRICS  Cruise ships can be regarded as FLOATING HOTELS. So quality of textiles must be standard  High flame retardancy standards due to narrow corridors and low ceilings  Dyes must be fast to fast to light, rubbing and salt water  wool carpets are generally Zirpro treated titanium /zirconium salt)  Durable Anti-static properties are needed conductive fibres are more durable than finishes
  • 50. HOVERCRAFT SKIRTS  Nylon fabric is coated with polychloroprene / natural rubber blend or natural rubber/polybutadiene.  The nylon cords like 940dtex/2 and 940 dtex/3/3.  This is highly twisted to impart fatigue resistance. Hovercraft can be  Though aramid fibres are stronger deployed on terrain such but due to poor fatigue resistance as marshes where boats not used in this application. cannot go.
  • 51. OIL BOOMS  These articles are designed to contain accidental oil spillages in rivers and ocean.  woven nylon or polyester as a base fabric(175gsm)coated with Hypalon, polychoroprene, PVC or PVC/ nitrile rubber, urethane .  The material should be oil resistant.
  • 52. ROPES AND NETS  Where ropes need to stretch and to absorb high- impact energies.  Nylon ropes, followed by polyester ropes are popular olden days.  Second generation of synthetic fibers-aramid, high-modulus polyethylene, Vectran & PBOone- tenth its weight when compare to steel.  The low weight and high strength of HPPE fibres to produce heavy-duty ropes. Its normally Float on water, are flexible and have a low elongation.
  • 53. FUNCTIONAL APPLICATIONS  life rafts, buoyancy tubes, canopies and life jackets, and personal flotation devices, minesweepers, sonar domes and in corrosive-cargo carriers.  Life jackets made by woven polyamide coated with butyl or polychloroprene rubber to get gsm of 230 290.  Quality tests include air porosity, coating adhesion, breaking and tear strength both in the warp & weft direction, flexing & waterproofness.
  • 54. CUSTOM BOAT INTERIOR Nomex@ core, sandwiched between layers of woven aramid fiber
  • 57. TEST METHODS Property British standards Other related standards Abrasion BS 3424-24:1990 (1996) ASTM D 3389-94(rotary) resistance Methods 27A and 27B BS 5690 (Martindale) Tear strength BS 3424:1982 (1996) ASTM D 1424(Elmendorf) Methods 7A, 7B, 7C Water BSEN 29865(Bundesmann) AATCC 35-1AATCC 42 resistance BS 5066:1974 1993 (impact)994 rain (WIRA) tests Tensile strength BS 1932 for yarns and threads ASTM D 751 for coated breaking and BS 3424 Pt 5 for coated fabrics fabrics elongation / ASTM D 1578-93 yarns by Skein method Dimensional BS 4736:1996 cold water SAE J883 Jan 94 cold stability water SAE J315A Fogging BS AU 168:1978 SAE J1756:1994
  • 58. TESTS FOR PRODUCTS PRODUCTS Standard Comments Buoyancy aids, rescue BSEN 12628:1999 UL 1123 devices Life jackets and BSEN 393:1994 to 396:1994 BSEN personal buoyancy aids Recreational inflatable's - UL 1180 Upholstery BS 5790 (PVC) ASTM D 4852 (attached) ASTM D 3690 (PU/PVC) Tarpaulins BS 3408:1992 (1995) (ASTM D 751-98) Marine IMO Regulations e.g. IMO - Resolution A471 (XII) for fire resistance
  • 59. MARKET STATUS Rubber coated fabrics including those coated with natural rubber neoprene,silicone, rubber or butyl rubber will post the fastest gains in 2012. Through 2010 polyester will remain the most commonly used coated fabric because of its low cost and versatility.
  • 62. Reinforcement MSE Geo Drains Geo Separations Geotextile Applications in Roads
  • 63. ASTM D4439 defined a geotextile as follows Geotextile : A permeable geosynthetic comprised solely of textiles. Geotextiles are used with foundation, soil, rock, earth, or any other geotechnical engineering- related material as an integral part of a human-made product structure, or system. Due to the very wide range of applications and the tremendous variety of available textiles having widely different properties, the selection of a particular design method or design philosophy is a critical decision that must be made before the actual mechanics of the design process are initiated.
  • 64. Geotextile Functions and Mechanisms An overview of geotextiles, alluded to many applications falling into categories:  Separation  Reinforcement  Filtration  Drainage  Containment When properly identified, lead to the design-by- function method.
  • 65. Geotextile choices as available 1. Lightweight Wovens 2. Heavyweight Wovens 3. High Flow Wovens 4. High Strength Wovens 5. Thermally Bonded Non-wovens 6. Needle punched Nonwovens
  • 66. Geotextile Functions and Mechanisms Separation Bituminious Courses Thickness Designed Aggregate Bases Geotextile Layer Subgrade
  • 67. Geotextile Functions and Mechanisms Filtration and Drainage Bituminious Courses Aggregate Bases Geotextile Layer Aggregate Drainage Layer Subgrade
  • 68. Geotextile Functions and Mechanisms Reinforcement This is the synergistic improvement in the total system strength created by the introduction of a geotextile into a soil and developed primarily through the following three mechanisms: One, lateral restraint through interfacial friction between geotextile and soil/aggregate. Two, forcing the potential bearing surface failure plane to develop at alternate higher shear strength surface. And three, membrane type of support of the wheel loads.
  • 69. Geotextile Functions and Mechanisms Sealing Function New Overlay Pavement Crack with Paving Fabric Reflective Crack without Paving Fabric Old Pavement Base Course
  • 70. Major Applications of Geotextiles Separation of Dissimilar Materials  Between subgrade and stone base in paved roads and airfields  Between landfills and stone base courses  Between geomembranes and soil drainage layers  Between foundation and embankment soils for surcharge loads  Between foundation and embankment soils for roadway fills  Between foundation and encapsulated soil layers  Between foundation soils and rigid retaining walls  Between slopes and downstream stability berms  Beneath precast blocks and panels for aesthetic paving e.g. hardscaping
  • 71. Major Applications of Geotextiles Separation of Dissimilar materials  Between drainage layers in poorly graded filter blankets  Between old and new asphalt layers Reinforcement of Weak Soils and Other Materials  To reinforce embankments  To aid in construction of steep slopes  As basal reinforcement over soft soils  To bridge over cracked or jointed rock  To create more stable side slopes due to high frictional resistance
  • 72. Major Applications of Geotextiles Filtration (Cross-Plane Flow)  Beneath stone base for paved roads and airfields  Around crushed stone surrounding under drains  Around perforated under drain pipe  As a flexible form for restoring scoured bridge pier bearing capacity  Between backfill soil and weep holes in retaining walls  Between backfill soil and gabions  As a filter beneath precast blocks
  • 73. Major Applications of Geotextiles Drainage (In-Plane Flow)  As a drain behind a retaining wall  As a drain at the base of retaining wall  As a replacement for sand or wick drains
  • 74.
  • 75.
  • 76.
  • 77.
  • 78. Band Drains / Prefabricated Vertical Drains (PVD) These are geocomposites formed of a hollow cored, geotextile wrapped drainage element (geonet) inserted vertically into soft ground to speed up the consolidation process. Prefabricated Vertical Drain Installation of PVD
  • 79. Band Drains / Prefabricated Vertical Drains (PVD) Kandla Port – Ground improvement Band drains has been adopted to increase the bearing capacity of the site. The following parameters have been adopted: Scheme SBC Spacing of Preload Duration SBC after before Band Drain Height (Days) treatment treatment with Triangular (m) (T/m2) (T/m2) Grid (m) Scheme-1 2.00 1.25 4.00 80 10.21 Scheme-2 2.00 1.50 4.00 120 10.11
  • 80. Band Drains / Prefabricated Vertical Drains (PVD) at Kolkata
  • 81. Emerging Issues R&D Needs of the Indian Geotechnical Industry The Need to Encourage the Domestic Synthetic Manufacturing Industry Need for Establishing a Geosynthetic Institute in India Standardization in the Field of Geosynthetics Geosynthetics Test Standards and Specifications
  • 83. Nanotechnology  is already making today’s products:  Lighter  Stronger  Faster  Smaller  More Durable
  • 84. How small is Nano - small? Units in nanometers (µm)
  • 85. Compared to Human Hair A Human Hair is about 100,000µm wide
  • 86. Nanotechnology spans many Areas Information Mechanical Biotechnology Technology Engineering / Eng. & Robotics Transportation Advance Materials & Textiles NANOTECHNOLOGY National Security & Defense Energy & Environment Food and Aerospace Medicine / Agriculture Health
  • 87. Key Terms  Nonotechnology  Dislocation  Nanometer  Molecule  Nanotube  Molecular Dynamics  Atom  Computational  Atomic Level Materials Science  System  Newton’s Laws of  Atomic Structure Motion  Fluence (Laser)  Defects
  • 88. Material Sciences  Atomic – level Simulations: Molecular Dynamics  Computational Research  Dislocation Dynamics
  • 89.
  • 90. Emphasis of Research  Atomic – level Simulations: Molecular Dynamics  Computational Research  Dislocation Dynamics
  • 91. Getting a Base Line on Material Section of Molecule Molecular Behavior Material Relationship To other Molecules
  • 92. Determine Starting Point (Initial Conditions) Using Newton’s Second Law of Classic Motion   mi a Fi
  • 95. Current Applications  burn and wound dressings, water filtration devices, paints, cosmetics, coatings, lubricants, textiles, memory/storage devices  medical diagnostics, displays, sensors, drug delivery, composite materials, solid state lighting, bio-materials, nano arrays, more powerful computers, protective armor, chem- bio suits, and chem-bio sensors

Editor's Notes

  1. Separation is defined as, “The introduction of a flexible porous textile placed between dissimilar materials so that the integrity and the functioning of both the materials can remain intact or be improved” (Koerner, 1995) [3]. In transportation applications separation refers to the geotextile’s role in preventing the intermixing of two adjacent soils. For example, by separating fine subgrade soil from the aggregates of the base course, the geotextile reserves the drainage and the strength characteristics of the aggregate material. The effect of separation is illustrated.
  2. It is defined as “the equilibrium geotextile-to-soil system that allows for adequate liquid flow with limited soil loss across the plane of the geotextile over a service lifetime compatible with the application under consideration (Koerner, 1995) [3]. To perform this function the geotextile needs to satisfy two conflicting requirements: the filter’s pore size must be small enough to retain fine soil particles while the geotextile should permit relatively unimpeded flow of water into the drainage media. A common application illustrating the filtration function is the use of a geotextile in a pavement edge drain.
  3. In spite of the realization that a promising avenue of economic activities has been opened up by Geosynthetics, the interdisciplinary nature of this industry and the current state of affairs of the Indian polymer and textile industries constitute serious hurdles of its growth. Lack of trained manpower is another concern. R&D issues would be primarily governed by the extent of cooperative activities of the interested parties, namely the designers, test organizations, suppliers, manufactures, and installers. There is a dire need to quickly break the barrier of isolation between the customer, consultant, contractor and the manufacturer. Unless necessary co-ordination is established, the true benefits of Geosynthetic materials shall not be realized. The most of the Geosynthetic material including woven and non-woven geotextiles are currently being imported / manufactured in India with technologies derived from various countries. As these are from different countries, it is obvious the test methodology varies from the country of origin. Therefore, there is a need for establishing a Geosynthetic institute in India. Formulation of Indian Standard relating to engineered Geotextiles / Geomembranes and allied products (natural and polymeric) for various civil engineering applications. There is a need to develop methods of tests, design construction and selection criteria. Even though BIS is publishing several documents the project related authorities are required to adhere more and more to the published national / international standards and guidelines. This will minimize the gap on required information for project clearance and completion. The end users and specifiers on Geosynthetic in the country must be aware of significant of technical parameters and their appropriate evaluation procedures. Development of a comprehensive manual is the requirement to achieve successfully implementation and long-term performance of the structures.